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    Process Automation Instrumentation Market

    ID: MRFR/SEM/4064-CR
    100 Pages
    Aarti Dhapte
    September 2022

    Process Automation and Instrumentation Market Research Report Information By Instrument (Field Instrument and Control Valve And Analyzer), By Solution (APC, DCS, HMI, MES, PLC, and Safety automation & SCADA), By Surgery (Chemicals, Energy & Power, and Food & Beverages), And By Region (North America, Europe, Asia-Pacific, And Rest Of The World) – Industry Forecast Till 2035

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    Process Automation Instrumentation Market Infographic
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    Process Automation Instrumentation Market Summary

    As per MRFR analysis, the Process Automation and Instrumentation Market was estimated at 4.2 USD Billion in 2024. The Process Automation and Instrumentation industry is projected to grow from 4.439 USD Billion in 2025 to 7.728 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 5.7 during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The Process Automation and Instrumentation Market is poised for substantial growth driven by technological advancements and increasing demand for efficiency.

    • The integration of IoT technologies is transforming operational capabilities across various industries.
    • North America remains the largest market, while Asia-Pacific is emerging as the fastest-growing region in process automation.
    • Field instruments dominate the market, whereas analyzers are witnessing the fastest growth due to evolving industry needs.
    • Rising demand for efficiency and increased investment in smart manufacturing are key drivers propelling market expansion.

    Market Size & Forecast

    2024 Market Size 4.2 (USD Billion)
    2035 Market Size 7.728 (USD Billion)
    CAGR (2025 - 2035) 5.7%

    Major Players

    Siemens (DE), Rockwell Automation (US), Honeywell (US), Schneider Electric (FR), Emerson Electric (US), ABB (CH), Mitsubishi Electric (JP), Yokogawa Electric (JP), Endress+Hauser (CH)

    Process Automation Instrumentation Market Trends

    The Process Automation and Instrumentation Market is currently experiencing a transformative phase, driven by advancements in technology and the increasing demand for efficiency across various industries. Organizations are increasingly adopting automation solutions to enhance productivity, reduce operational costs, and improve overall performance. This shift is evident in sectors such as manufacturing, oil and gas, and pharmaceuticals, where the integration of smart technologies is becoming commonplace. Furthermore, the emphasis on sustainability and regulatory compliance is pushing companies to invest in innovative instrumentation solutions that facilitate better monitoring and control of processes. In addition, the rise of the Internet of Things (IoT) is reshaping the landscape of the Process Automation and Instrumentation Market. The connectivity of devices allows for real-time data collection and analysis, enabling organizations to make informed decisions swiftly. As industries continue to evolve, the demand for advanced automation systems that can seamlessly integrate with existing infrastructure is likely to grow. This trend suggests a promising future for the market, as businesses seek to leverage technology to stay competitive and responsive to changing market dynamics.

    Integration of IoT Technologies

    The incorporation of Internet of Things technologies is revolutionizing the Process Automation and Instrumentation Market. By enabling devices to communicate and share data, organizations can achieve enhanced operational efficiency and real-time monitoring of processes. This trend is likely to facilitate smarter decision-making and predictive maintenance, ultimately leading to reduced downtime and increased productivity.

    Focus on Sustainability

    There is a growing emphasis on sustainability within the Process Automation and Instrumentation Market. Companies are increasingly seeking solutions that not only optimize performance but also minimize environmental impact. This trend indicates a shift towards greener technologies and practices, as organizations strive to meet regulatory requirements and consumer expectations for sustainable operations.

    Adoption of Advanced Analytics

    The use of advanced analytics in the Process Automation and Instrumentation Market is gaining traction. Organizations are leveraging data analytics to gain insights into operational performance, identify inefficiencies, and enhance decision-making processes. This trend suggests that businesses are prioritizing data-driven strategies to improve their competitive edge and operational effectiveness.

    The Global Process Automation and Instrumentation Market is poised for robust growth, driven by the increasing demand for operational efficiency and the integration of advanced technologies across various industries.

    U.S. Department of Commerce

    Process Automation Instrumentation Market Drivers

    Rising Demand for Efficiency

    The Process Automation and Instrumentation Market is experiencing a notable surge in demand for enhanced operational efficiency. Industries are increasingly adopting automation solutions to streamline processes, reduce operational costs, and improve productivity. According to recent data, organizations that implement process automation can achieve efficiency gains of up to 30%. This trend is particularly evident in manufacturing and energy sectors, where automation technologies are being integrated to optimize production lines and energy management systems. As companies strive to remain competitive, the focus on efficiency is likely to drive further investments in automation technologies, thereby propelling the growth of the Process Automation and Instrumentation Market.

    Technological Advancements in Automation

    Technological advancements are playing a pivotal role in shaping the Process Automation and Instrumentation Market. Innovations such as artificial intelligence, machine learning, and advanced robotics are revolutionizing traditional automation processes. These technologies enable real-time data analysis and predictive maintenance, which can significantly enhance operational reliability. For instance, the integration of AI in automation systems allows for smarter decision-making and improved process control. As industries increasingly recognize the potential of these technologies, the demand for sophisticated automation solutions is expected to rise, further fueling the growth of the Process Automation and Instrumentation Market.

    Regulatory Compliance and Safety Standards

    The Process Automation and Instrumentation Market is also driven by the need for regulatory compliance and adherence to safety standards. Industries such as pharmaceuticals, food and beverage, and chemicals are subject to stringent regulations that necessitate precise monitoring and control of processes. Automation solutions provide the necessary tools to ensure compliance with these regulations, thereby reducing the risk of penalties and enhancing product quality. The increasing emphasis on safety and quality assurance is likely to propel the adoption of automation technologies, as companies seek to mitigate risks associated with non-compliance. This trend underscores the importance of automation in maintaining industry standards within the Process Automation and Instrumentation Market.

    Increased Investment in Smart Manufacturing

    The Process Automation and Instrumentation Market is witnessing increased investment in smart manufacturing initiatives. Companies are recognizing the potential of smart factories, which utilize interconnected devices and automation technologies to enhance production efficiency and flexibility. This shift towards smart manufacturing is driven by the need for greater customization and faster response times in production processes. According to industry reports, investments in smart manufacturing technologies are projected to reach substantial figures in the coming years. As organizations strive to adopt more agile manufacturing practices, the demand for automation solutions that support smart manufacturing is likely to rise, further propelling the growth of the Process Automation and Instrumentation Market.

    Growing Focus on Data-Driven Decision Making

    The emphasis on data-driven decision making is significantly influencing the Process Automation and Instrumentation Market. Organizations are increasingly leveraging data analytics to gain insights into operational performance and make informed decisions. The ability to collect and analyze vast amounts of data in real-time allows companies to identify inefficiencies and optimize processes. This trend is particularly pronounced in sectors such as manufacturing and logistics, where data analytics can lead to substantial cost savings and improved operational outcomes. As businesses continue to prioritize data-driven strategies, the demand for advanced automation solutions that facilitate data collection and analysis is expected to grow, thereby enhancing the Process Automation and Instrumentation Market.

    Market Segment Insights

    By Instruments: Field Instruments (Largest) vs. Analyzers (Fastest-Growing)

    In the Process Automation and Instrumentation Market, Field Instruments represent the largest segment, capturing a significant share due to their extensive application across various industries such as oil and gas, chemical, and pharmaceutical. Control Valves and Analyzers follow, but with a notably smaller market presence. Field Instruments encompass a wide range of devices essential for measurement and monitoring, making them indispensable for optimizing processes and maintaining efficiency. Meanwhile, Analyzers are rapidly gaining traction, driven by the rising demand for precise measurement solutions and quality assurance in production processes.

    Control Valves (Dominant) vs. Analyzers (Emerging)

    Control Valves stand as the dominant technology within the Process Automation and Instrumentation Market, primarily due to their critical role in regulating fluid flow and ensuring process stability. They are widely utilized in various sectors, including energy, water treatment, and manufacturing. Conversely, Analyzers are emerging as a crucial part of operational efficiency. Their ability to provide real-time analytics is gaining importance, particularly as industries focus more on automation. This segment is witnessing rapid advancements driven by technological innovations and the increasing need for regulatory compliance. Both segments are essential in enhancing operational workflows and ensuring safety and compliance across different industrial applications.

    By Solutions: DCS (Largest) vs. HMI (Fastest-Growing)

    In the Process Automation and Instrumentation Market, the Distribution Control System (DCS) stands out as the largest segment, holding a significant portion of the overall market share. DCS is widely adopted due to its efficiency in managing complex industrial processes, offering extensive control features that appeal to various industries. In contrast, Human-Machine Interfaces (HMI) have emerged as the fastest-growing segment, primarily driven by the increasing demand for user-friendly interfaces in automation systems. This shift is propelled by advancements in technology that enhance usability and connectivity across various platforms. The growth of the HMI segment exemplifies an evolving market trend where user experience is prioritized. Factors such as the rising adoption of Industry 4.0, which focuses on smart manufacturing and real-time data monitoring, have catalyzed the demand for HMIs. As industries seek to optimize operations and enhance workforce productivity, HMI solutions are rapidly being integrated with IoT capabilities, further fueling their growth trajectory. In contrast, DCS remains robust, driven by the ongoing transformation in traditional manufacturing settings towards more integrated and automated systems.

    Control Systems: DCS (Dominant) vs. PLC (Emerging)

    The Distribution Control System (DCS) is recognized as the dominant control solution in the Process Automation and Instrumentation Market. It is specifically designed for continuous, complex processes, providing high levels of reliability and efficiency in operations. Industries that rely on large-scale production processes, such as oil and gas, chemicals, and pharmaceuticals, predominantly utilize DCS due to its capabilities for integration and process optimization. Meanwhile, Programmable Logic Controllers (PLC) are categorized as an emerging segment in this market. PLCs offer flexibility and programmability, making them ideal for discrete manufacturing applications. Their rapid adaptation to modern automation needs, including compatibility with IoT and cloud technologies, positions PLCs as increasingly valuable as industries look to enhance operational agility and integrate smart solutions.

    By End-User: Chemicals (Largest) vs. Food & Beverages (Fastest-Growing)

    The Process Automation and Instrumentation Market is primarily segmented by end-users such as Chemicals, Energy & Power, and Food & Beverages. Among these, the Chemicals sector holds the most considerable market share, driven by the need for efficient manufacturing processes and regulatory compliance. Energy & Power follows closely, reflecting growing investments in renewable energy and infrastructure upgrades. Together, these sectors demonstrate the critical role of automation in enhancing productivity and safety across industries.

    Chemicals (Dominant) vs. Food & Beverages (Emerging)

    In the Process Automation and Instrumentation Market, the Chemicals sector remains dominant due to its complex and hazardous nature, necessitating the implementation of automation for safety and efficiency. This industry extensively uses advanced sensors and control systems to optimize operations, reduce waste, and ensure compliance with environmental regulations. Conversely, the Food & Beverages sector is emerging rapidly, fueled by the increasing demand for automation to enhance food safety, maintain quality, and improve tracking in production lines. Trends like the adoption of Industry 4.0 and smart manufacturing are propelling this sector towards a more automated future.

    Get more detailed insights about Process Automation Instrumentation Market

    Regional Insights

    By Region, the study provides market insights into North America, Europe, Asia-Pacific, and the Rest of the World. North America Process Automation and Instrumentation market accounted for USD 1.7 billion in 2022 and is expected to exhibit a significant CAGR growth during the study period. The United States is famous for its capacity for innovation and is leading important advancements in the cutting-edge technologies of the Fourth Industrial Revolution.

    Further, the major countries studied in the market report are: The U.S, Canada, Germany, France, UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil.

    Figure 2: PROCESS AUTOMATION AND INSTRUMENTATION MARKET SHARE BY REGION 2022 (%)PROCESS AUTOMATION AND INSTRUMENTATION MARKET SHARE BY REGION 2022

    Source: Secondary Research, Primary Research, MRFR Database, and Analyst Review

    Europe Process Automation and Instrumentation market account for the second-largest market share during the forecast period in 2022. The demand for this market in the region is anticipated to be driven by the growing need for improved operational efficiency, higher safety, and new technological advancements. The EU's most automated economy is found in Germany. There are about 230,000 industrial robots in operation in Germany. In 2020, only 22,300 new units were put in place.

    As a result, German industries use around three times as many industrial robots as Italian factories (78,200 units as of 2021), five times as many as French factories (44,800 units as of 2021), and ten times as much as UK factories (23,000 units as of 2021). Further, the Germany Process Automation and Instrumentation market held the largest market share, and the UK Process Automation and Instrumentation market was the fastest-growing market in the European region

    The Asia-Pacific Process Automation and Instrumentation Market are expected to grow at the fastest CAGR from 2024 to 2032. This is due to increasing focus of government programs to promote automated technologies, extensive domestic manufacturing, and information technology development. Moreover, China Process Automation and Instrumentation market held the largest market share, and the India Process Automation and Instrumentation market was the fastest-growing market in the Asia-Pacific region

    For instance, India Process Automation and Instrumentation market will grow with the fastest-growing CAGR in the Asia Pacific region during the forecast period. The process automation and instrumentation market is expanding significantly due to industrial companies' increased focus on cost reduction and improved efficiency. The process automation and instrumentation industry is expanding due to increased productivity and reduced mistake rates. The post by Gesrepair claims that manufacturing companies worldwide are investing in modern manufacturing technologies and making wise decisions to enhance their production process.

    Hence, the process automation and instrumentation market is expanding as industrial companies emphasize attaining cost savings and greater efficiency.

    Key Players and Competitive Insights

    The major market players are increasing their investments in their research and development departments to increase their product portfolios. They also focus on introducing various market developments such as new product launches, contractual agreements, mergers and acquisitions, increased investments, and collaboration with other organizations to widen their consumer base. Studies indicate that the Process Automation and Instrumentation industry is expected to decrease prices to appeal to a wider consumer base.

    One of the primary business strategies manufacturers adopt in the Process Automation and Instrumentation industry is to introduce regional and local manufacturing to keep their prices at a moderate pace. The Process Automation and Instrumentation market major player such as ABB Ltd (Switzerland), General Electric Co. (U.S), Mitsubishi Electric Corporation (Japan), Rockwell Automation Inc. (U.S), Emerson Electric Co. (U.S), and others are working to expand the market demand by investing in research and development activities.

    Swedish-Swiss multinational company ABB Ltd. has its headquarters in Zürich, Switzerland. Allmänna Svenska Elektriska Aktiebolaget (ASEA) of Sweden and Brown, Boveri & Cie of Switzerland combined in 1988 to establish ASEA Brown Boveri, which was eventually abbreviated to ABB. Both businesses were founded in the late 1800s and produced significant electrical equipment; ABB is still involved in this industry today. Since then, the business has also branched into robotics and automation technology. It has been a Fortune 500 company for 24 years and is currently rated 341 on the Fortune 500 list of 2018.

    ABB was the largest industrial employer in Switzerland up to the sale of its Power Grids segment in 2020.

    The General Electric Company (GE) is a worldwide business headquartered in Boston and was established in the United States in 1892. The business engages in venture capital and finance as well as aviation, power, renewable energy, the digital sector, and additive manufacturing. According to gross revenue, GE was the 33rd-largest company in the United States according to the Fortune 500 in 2020. GE was the 14th most profitable business in the Fortune 20 in 2011, but when its profitability declined, it significantly underperformed the market (by nearly 75%).

    Irving Langmuir (1932) and Ivar Giaever (1973), both GE employees, were given the Nobel Prize. The business intended to split into three investment-grade public entities on November 9, 2021.

    Key Companies in the Process Automation Instrumentation Market market include

    Industry Developments

    • Q2 2024: ABB to acquire Siemens’ low voltage NEMA motor business ABB announced the acquisition of Siemens’ low voltage NEMA motor business, expanding its automation and instrumentation portfolio for industrial process customers. The deal is expected to strengthen ABB’s position in the North American market.
    • Q2 2024: Rockwell Automation Completes Acquisition of Clearpath Robotics Rockwell Automation completed its acquisition of Clearpath Robotics, a developer of autonomous mobile robots, to enhance its process automation solutions for manufacturing and industrial customers.
    • Q2 2024: Emerson Announces New DeltaV Automation Platform Release Emerson launched a new version of its DeltaV automation platform, featuring advanced process control and instrumentation capabilities aimed at improving operational efficiency in process industries.
    • Q1 2024: Honeywell Launches Experion PKS Release 520 for Process Automation Honeywell introduced Experion PKS Release 520, an updated process automation system with enhanced cybersecurity and digital integration features for industrial customers.
    • Q2 2024: Schneider Electric to open new smart manufacturing facility in India Schneider Electric announced the opening of a new smart manufacturing facility in India, focused on producing process automation and instrumentation solutions for global markets.
    • Q1 2024: Yokogawa and JSR Corporation to Jointly Develop AI-based Process Control System Yokogawa Electric Corporation and JSR Corporation announced a partnership to jointly develop an AI-based process control system for chemical manufacturing, aiming to improve automation and efficiency.
    • Q2 2024: Siemens and NVIDIA Announce Partnership to Advance Industrial Automation Siemens and NVIDIA announced a strategic partnership to integrate NVIDIA’s AI technology into Siemens’ process automation platforms, targeting enhanced real-time data analytics and process optimization.
    • Q1 2024: ABB wins $120 million automation contract for Middle East oil refinery ABB secured a $120 million contract to provide process automation and instrumentation systems for a major oil refinery project in the Middle East.
    • Q2 2024: Emerson Acquires Fluxa to Expand Life Sciences Automation Portfolio Emerson acquired Fluxa, a provider of process knowledge management software, to strengthen its automation and instrumentation offerings for the life sciences sector.
    • Q1 2024: Rockwell Automation and Microsoft Expand Partnership to Accelerate Industrial Automation Innovation Rockwell Automation and Microsoft expanded their partnership to co-develop cloud-based process automation solutions, leveraging Microsoft Azure for industrial customers.
    • Q2 2024: Honeywell to acquire Compressor Controls Corporation for $670 million Honeywell announced the acquisition of Compressor Controls Corporation, a provider of turbomachinery control and optimization solutions, to enhance its process automation portfolio.
    • Q1 2024: Schneider Electric Launches EcoStruxure Automation Expert 23.0 Schneider Electric launched EcoStruxure Automation Expert 23.0, a new version of its universal automation system designed to improve flexibility and efficiency in process industries.

    Future Outlook

    Process Automation Instrumentation Market Future Outlook

    The Process Automation and Instrumentation Market is projected to grow at a 5.7% CAGR from 2024 to 2035, driven by technological advancements, increased efficiency demands, and regulatory compliance.

    New opportunities lie in:

    • Integration of AI-driven predictive maintenance solutions
    • Development of advanced process control software
    • Expansion of IoT-enabled instrumentation for real-time monitoring

    By 2035, the market is expected to achieve robust growth, reflecting evolving industry needs and technological innovations.

    Market Segmentation

    Process Automation Instrumentation Market End-User Outlook

    • Chemicals
    • Energy & Power
    • Food & Beverages

    Process Automation Instrumentation Market Solutions Outlook

    • APC
    • DCS
    • HMI
    • MES
    • PLC
    • Safety Automation & SCADA

    Process Automation Instrumentation Market Instruments Outlook

    • Field Instruments
    • Control Valves
    • Analyzers

    Report Scope

    MARKET SIZE 20244.2(USD Billion)
    MARKET SIZE 20254.439(USD Billion)
    MARKET SIZE 20357.728(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR)5.7% (2024 - 2035)
    REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR2024
    Market Forecast Period2025 - 2035
    Historical Data2019 - 2024
    Market Forecast UnitsUSD Billion
    Key Companies ProfiledMarket analysis in progress
    Segments CoveredMarket segmentation analysis in progress
    Key Market OpportunitiesIntegration of artificial intelligence in Process Automation and Instrumentation Market enhances operational efficiency and decision-making.
    Key Market DynamicsRising demand for automation technologies drives innovation and competition in the Process Automation and Instrumentation Market.
    Countries CoveredNorth America, Europe, APAC, South America, MEA

    Market Highlights

    Author
    Aarti Dhapte
    Team Lead - Research

    She holds an experience of about 6+ years in Market Research and Business Consulting, working under the spectrum of Information Communication Technology, Telecommunications and Semiconductor domains. Aarti conceptualizes and implements a scalable business strategy and provides strategic leadership to the clients. Her expertise lies in market estimation, competitive intelligence, pipeline analysis, customer assessment, etc.

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    FAQs

    How much is the Process Automation and Instrumentation market?

    The Process Automation and Instrumentation market size was valued at USD 4.0 Billion in 2023.

    What is the growth rate of the Process Automation and Instrumentation market?

    The market is projected to grow at a CAGR of 5.7% from 2024 to 2032.

    Which region held the largest market share in the Process Automation and Instrumentation market?

    North America had the largest share in the market

    Who are the key players in the Process Automation and Instrumentation market?

    The key players in the market are ABB Ltd (Switzerland), General Electric Co. (U.S), Mitsubishi Electric Corporation (Japan), Rockwell Automation Inc. (U.S), and Emerson Electric Co. (U.S), among others.

    Which solution led the Process Automation and Instrumentation market?

    The PLC segment for Automation and Instrumentation category dominated the market in 2023.

    Which end-user had the largest market share in the Process Automation and Instrumentation market?

    Energy & power had the largest share in the market.

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