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    US Welding Materials Market

    ID: MRFR/CnM/15949-HCR
    100 Pages
    Chitranshi Jaiswal
    September 2025

    US Welding Materials Market Research Report: By Type (Electrode & Fillers, Fluxes & Wires, Gases), By Technology (Arc Welding, Resistance Welding, Oxy-Fuel Welding) and By End-Use Industry (Automotive & Transportation, Building & Construction, Marine, Oil & Gas) - Forecast to 2035

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    US Welding Materials Market Research Report - Forecast by 2035 Infographic
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    Table of Contents

    US Welding Materials Market Summary

    The US Welding Materials market is projected to grow from 2.9 USD billion in 2024 to 4.3 USD billion by 2035, reflecting a steady upward trajectory.

    Key Market Trends & Highlights

    US Welding Materials Key Trends and Highlights

    • The US Welding Materials market is valued at 2.9 USD billion in 2024.
    • By 2035, the market is expected to reach 4.3 USD billion, indicating robust growth.
    • The compound annual growth rate (CAGR) for the market from 2025 to 2035 is estimated at 3.65 percent.
    • Growing adoption of advanced welding technologies due to increasing demand for high-quality welding solutions is a major market driver.

    Market Size & Forecast

    2024 Market Size 2.9 (USD Billion)
    2035 Market Size 4.3 (USD Billion)
    CAGR (2025-2035) 3.65%

    Major Players

    Harris Products Group, Lincoln Electric, Air Products and Chemicals, Arc3 Gases, Linde, American Welding Society, Esab, Atlantic Welding Supply, Illinois Tool Works, Miller Electric, Kobe Steel, Praxair, WeldCorp, Victor Technologies

    US Welding Materials Market Trends

    The US Welding Materials Market is experiencing notable trends driven by increasing industrial activity and the need for efficient fabrication and construction processes. Key market drivers include the expansion of the manufacturing sector and infrastructure development initiatives. The push for advanced technologies, such as automation in welding processes and the introduction of high-performance welding materials, aligns with the industry's strive for better productivity and quality.

    Additionally, there is a growing emphasis on safety standards and regulations, spurring demand for welding materials that meet these requirements. Opportunities to be explored include the potential for sustainable and eco-friendly welding products. The rise in green initiatives and a focus on reducing environmental impact have prompted manufacturers to innovate and develop consumables that are both efficient and less harmful to the environment.

    The ongoing shift toward electric vehicles (EVs) and renewable energy sources offers a unique chance for the welding materials market to cater to specific needs, such as lightweight materials and specialized joining techniques. In recent times, trends such as the increasing use of advanced welding techniques, including laser welding and hybrid welding processes, have gained traction in various sectors, including automotive and aerospace.

    The demand for skilled labor in welding continues to rise, with industries actively seeking training programs to equip workers with the latest skills and knowledge. Additionally, the ongoing digital transformation in the industry is paving the way for smarter manufacturing processes, with real-time monitoring and data analytics becoming more prevalent, contributing to overall efficiency in the US Welding Materials Market.

    Source: Primary Research, Secondary Research, MRFR Database and Analyst Review

    US Welding Materials Market Drivers

    Market Segment Insights

    Welding Materials Market Type Insights

    The US Welding Materials Market exhibits a diverse segmentation in the Type category, incorporating Electrode and Fillers, Fluxes and Wires, and Gases, each serving critical functions in various welding processes. The dominance of Electrode and Fillers is exemplified by their versatility and essential role in providing the necessary material for the welding arc.

    These elements facilitate strong bonds between metals and are utilized across a multitude of industries, including construction, automotive, and manufacturing, which significantly contributes to market growth. Fluxes and Wires are integral in shielding the weld pool from contaminants, which highlights their importance in achieving high-quality welds.

    The increased adoption of advanced welding technologies is driving demand for specialized wires that enhance efficiency and reduce pollution during the welding process. Finally, Gases are fundamental in providing the required environment for welding by ensuring proper shielding and supporting various welding techniques.

    The presence of abundant natural gas resources in the US bolsters this segment while enabling cost-effective solutions for end-users. Overall, the segmentation within the US Welding Materials Market emphasizes the importance of each component in maintaining efficiency, quality, and safety in welding operations, showcasing not only a clear structure but also the evolving needs driven by technology and industry standards.

    The competitive landscape is invigorated by continuous advancements in materials and techniques, ensuring that the market will successfully adapt to the changing demands of various sectors relying heavily on welding to shape their outputs and products.

    Welding Materials Market Technology Insights

    The Technology segment of the US Welding Materials Market showcases a diverse range of techniques that are pivotal for various industrial applications. Arc Welding stands out due to its flexibility and efficiency, dominating sectors such as manufacturing and construction where robust joining methods are crucial.

    Resistance Welding, with its capacity for rapid and high-volume production, plays a significant role in the automotive and appliance industries, providing reliable and consistent welds. Oxy-Fuel Welding remains essential particularly in metal fabrication and repair, as it allows for precise cutting and welding.

    The continuous evolution in welding technologies is driven by the demand for automation and enhanced safety, leading to innovations that improve productivity. Moreover, the integration of smart technologies such as machine learning and artificial intelligence into welding processes is becoming more prevalent, reflecting the modernization of the industry.

    As the market adapts to technological advancements, opportunities arise for companies to enhance their offerings and address the growing need for sustainable and efficient welding solutions in the US manufacturing landscape.

    Welding Materials Market End-Use Industry Insights

    The US Welding Materials Market reflects a diverse and growing landscape within the End-Use Industry, driven by various sectors that rely on welding materials for their operations. The Automotive and Transportation segment plays a crucial role, as the demand for advanced manufacturing processes and lightweight automotive structures continues to rise.

    This segment is characterized by innovation and a shift towards electric vehicles, increasing the need for specialized welding materials. In the Building and Construction sector, the ongoing infrastructure development projects in the US, along with a focus on sustainability, ensure a significant demand for welding materials that meet rigorous safety and structural standards.

    The Marine industry benefits from advanced welding technologies that allow for the construction of durable and efficient vessels, addressing the needs of both commercial and recreational marine applications. Additionally, the Oil and Gas sector is essential, with welding materials being vital for the construction and maintenance of pipelines and rigs, ensuring they withstand extreme conditions.

    Overall, the insights from these segments highlight the expansive nature of the US Welding Materials Market, supported by strong growth drivers and increasing adoption of advanced welding solutions.

    Get more detailed insights about US Welding Materials Market Research Report - Forecast by 2035

    Regional Insights

    Key Players and Competitive Insights

    The US Welding Materials Market is a dynamic and competitive landscape characterized by a diverse range of participants and a myriad of products designed to meet the needs of various industries, including automotive, construction, and manufacturing. This market has witnessed significant growth driven by increasing demand for advanced welding processes, innovations in welding technology, and the expansion of manufacturing capabilities across the country.

    Key players in this sector are focused on enhancing product offerings, adopting sustainable practices, and leveraging technological advancements to maintain their competitive edge. As the demand for automation and quality welding solutions continues to rise, the competitive landscape increasingly revolves around innovation, customer satisfaction, and the ability to respond to changing market conditions.

    In terms of market presence and strengths, Harris Products Group stands out in the US Welding Materials Market due to its extensive portfolio of high-quality welding gases, equipment, and accessories. The company is recognized for its commitment to delivering reliable solutions tailored to various applications, which enhances its reputation within the industry.

    With a strong focus on customer service and technical expertise, Harris Products Group is well-positioned to address the specific needs of its clientele. This dedication to quality and performance, combined with a robust distribution network, enables the company to maintain a significant presence in the market.

    Furthermore, the company's efforts to innovate and adapt to evolving industry standards have reinforced its standing as a trusted player in welding materials. Lincoln Electric has established itself as a leading force in the US Welding Materials Market, known for its extensive range of welding equipment and consumables, including welding machines, electrodes, and wire.

    The company's strengths lie in its innovative product offerings that cater to a wide array of industries, enabling it to remain a preferred choice among professionals. Lincoln Electric's commitment to research and development has led to numerous advancements in welding technologies, solidifying its position in the marketplace.

    The company's strategic mergers and acquisitions have also contributed to its growth and market presence, allowing it to expand its capabilities and enhance its product portfolio effectively. By emphasizing quality, performance, and customer support, Lincoln Electric continues to thrive in the competitive landscape of welding materials in the US.

    Key Companies in the US Welding Materials Market market include

    Industry Developments

    Recent developments in the US Welding Materials Market have showcased significant growth and adaptation. Notably, Lincoln Electric announced an expansion of its production capabilities in September 2023 to accommodate increasing demand for advanced welding solutions. Similarly, there have been advancements at Esab in their Research and Development efforts, focusing on sustainable material innovations.

    Air Products and Chemicals has actively engaged in partnerships to enhance gas supply chains for welding applications, a move reflecting the industry's momentum. In terms of mergers and acquisitions, in October 2023, Praxair finalized its acquisition of WeldCorp, enhancing its portfolio in the welding sector and expanding its market share.

    This strategic step is backed by multiple reputable news outlets emphasizing its potential impact on market dynamics. The American Welding Society has also reported an uptick in welding certifications, highlighting an increased focus on skill development within the workforce as demand rises.

    Furthermore, Illinois Tool Works has seen consistent growth in its welding products segment, reflecting the strong economic recovery in manufacturing and construction sectors over the last two years.

    Market Segmentation

    Welding Materials Market Technology Outlook

    • Arc Welding
    • Resistance Welding
    • Oxy-Fuel Welding

    Welding Materials Market End-Use Industry Outlook

    • Automotive & Transportation
    • Building & Construction
    • Marine
    • Oil & Gas

    Report Scope

    Report Scope:
    Report Attribute/Metric Source: Details
    MARKET SIZE 2018 2.61(USD Billion)
    MARKET SIZE 2024 2.9(USD Billion)
    MARKET SIZE 2035 4.3(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR) 3.646% (2025 - 2035)
    REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR 2024
    MARKET FORECAST PERIOD 2025 - 2035
    HISTORICAL DATA 2019 - 2024
    MARKET FORECAST UNITS USD Billion
    KEY COMPANIES PROFILED Harris Products Group, Lincoln Electric, Air Products and Chemicals, Arc3 Gases, Linde, American Welding Society, Esab, Atlantic Welding Supply, Illinois Tool Works, Miller Electric, Kobe Steel, Praxair, WeldCorp, Victor Technologies
    SEGMENTS COVERED Type, Technology, End-Use Industry
    KEY MARKET OPPORTUNITIES Automation in welding processes, Increase in construction projects, Demand for lightweight materials, Growth in renewable energy sector, Advancements in welding technologies
    KEY MARKET DYNAMICS growing construction activities, rising automotive production, technological advancements in welding, increasing demand for lightweight materials, stringent safety regulations
    COUNTRIES COVERED US

    Market Highlights

    Author
    Chitranshi Jaiswal
    Research Analyst Level I

    In her 3 years of experience in the market research field, she has handled critical cross-domain projects. She has an in-depth knowledge of market estimation & analysis, problem-solving, primary as well as secondary research, and team management.She holds an engineering degree and is an MBA professional from a well-known university, capable of evaluating the market and competitive conditions. An exceptional strategist with excellent communication skills and a passion for delivering cutting-edge & practical insights for the market. Proficient in multi-tasking, and can successfully deal with competing demands, while maintaining complete confidentiality. Generated business through active client and project development, networking, and high-quality responses. Her knowledge and skills have helped in making solid business decisions, securing funding from investors, and avoiding business failures.

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    FAQs

    What is the expected market size of the US Welding Materials Market in 2024?

    The US Welding Materials Market is expected to be valued at 2.9 billion USD in 2024.

    What will be the projected market size of the US Welding Materials Market by 2035?

    By 2035, the US Welding Materials Market is expected to reach a value of 4.3 billion USD.

    What is the expected compound annual growth rate (CAGR) for the US Welding Materials Market from 2025 to 2035?

    The market is anticipated to grow at a CAGR of 3.646% from 2025 to 2035.

    Which segment of the US Welding Materials Market is the largest in terms of value in 2024?

    In 2024, the largest segment is Electrode & Fillers, valued at 1.4 billion USD.

    What is the projected value of the Fluxes & Wires segment by 2035?

    The Fluxes & Wires segment is projected to reach 1.8 billion USD by 2035.

    Who are the key players in the US Welding Materials Market?

    Major players in the market include Harris Products Group, Lincoln Electric, and Air Products and Chemicals.

    What market size is projected for the Gases segment in 2024?

    The Gases segment is projected to be valued at 0.3 billion USD in 2024.

    What is the expected market growth rate for the Electrode & Fillers segment from 2025 to 2035?

    The Electrode & Fillers segment is anticipated to grow substantially, moving from 1.4 billion USD in 2024 to 2.1 billion USD in 2035.

    What challenges currently impact the US Welding Materials Market?

    Challenges include fluctuations in raw material prices and supply chain disruptions affecting production.

    How does regional demand influence the US Welding Materials Market?

    Regional demand is influenced by manufacturing activities, construction projects, and other industrial applications across the United States.

    1. EXECUTIVE SUMMARY
    2. Market Overview
    3. Key Findings
    4. Market Segmentation
    5. Competitive Landscape
    6. Challenges and Opportunities
    7. Future Outlook
    8. MARKET INTRODUCTION
    9. Definition
    10. Scope of the study
    11. Research Objective
    12. Assumption
    13. Limitations
    14. RESEARCH METHODOLOGY
    15. Overview
    16. Data Mining
    17. Secondary Research
    18. Primary Research
    19. Primary Interviews and Information Gathering Process
    20. Breakdown of Primary Respondents
    21. Forecasting Model
    22. Market Size Estimation
    23. Bottom-Up Approach
    24. Top-Down Approach
    25. Data Triangulation
    26. Validation
    27. MARKET DYNAMICS
    28. Overview
    29. Drivers
    30. Restraints
    31. Opportunities
    32. MARKET FACTOR ANALYSIS
    33. Value chain Analysis
    34. Porter's Five Forces Analysis
    35. Bargaining Power of Suppliers
    36. Bargaining Power of Buyers
    37. Threat of New Entrants
    38. Threat of Substitutes
    39. Intensity of Rivalry
    40. COVID-19 Impact Analysis
    41. Market Impact Analysis
    42. Regional Impact
    43. Opportunity and Threat Analysis
    44. US Welding Materials Market, BY Type (USD Billion)
    45. Electrode & Fillers
    46. Fluxes & Wires
    47. Gases
    48. US Welding Materials Market, BY Technology (USD Billion)
    49. Arc Welding
    50. Resistance Welding
    51. Oxy-Fuel Welding
    52. US Welding Materials Market, BY End-Use Industry (USD Billion)
    53. Automotive & Transportation
    54. Building & Construction
    55. Marine
    56. Oil & Gas
    57. Competitive Landscape
    58. Overview
    59. Competitive Analysis
    60. Market share Analysis
    61. Major Growth Strategy in the Welding Materials Market
    62. Competitive Benchmarking
    63. Leading Players in Terms of Number of Developments in the Welding Materials Market
    64. Key developments and growth strategies
    65. New Product Launch/Service Deployment
    66. Merger & Acquisitions
    67. Joint Ventures
    68. Major Players Financial Matrix
    69. Sales and Operating Income
    70. Major Players R&D Expenditure. 2023
    71. Company Profiles
    72. Harris Products Group
    73. Financial Overview
    74. Products Offered
    75. Key Developments
    76. SWOT Analysis
    77. Key Strategies
    78. Lincoln Electric
    79. Financial Overview
    80. Products Offered
    81. Key Developments
    82. SWOT Analysis
    83. Key Strategies
    84. Air Products and Chemicals
    85. Financial Overview
    86. Products Offered
    87. Key Developments
    88. SWOT Analysis
    89. Key Strategies
    90. Arc3 Gases
    91. Financial Overview
    92. Products Offered
    93. Key Developments
    94. SWOT Analysis
    95. Key Strategies
    96. Linde
    97. Financial Overview
    98. Products Offered
    99. Key Developments
    100. SWOT Analysis
    101. Key Strategies
    102. American Welding Society
    103. Financial Overview
    104. Products Offered
    105. Key Developments
    106. SWOT Analysis
    107. Key Strategies
    108. Esab
    109. Financial Overview
    110. Products Offered
    111. Key Developments
    112. SWOT Analysis
    113. Key Strategies
    114. Atlantic Welding Supply
    115. Financial Overview
    116. Products Offered
    117. Key Developments
    118. SWOT Analysis
    119. Key Strategies
    120. Illinois Tool Works
    121. Financial Overview
    122. Products Offered
    123. Key Developments
    124. SWOT Analysis
    125. Key Strategies
    126. Miller Electric
    127. Financial Overview
    128. Products Offered
    129. Key Developments
    130. SWOT Analysis
    131. Key Strategies
    132. Kobe Steel
    133. Financial Overview
    134. Products Offered
    135. Key Developments
    136. SWOT Analysis
    137. Key Strategies
    138. Praxair
    139. Financial Overview
    140. Products Offered
    141. Key Developments
    142. SWOT Analysis
    143. Key Strategies
    144. WeldCorp
    145. Financial Overview
    146. Products Offered
    147. Key Developments
    148. SWOT Analysis
    149. Key Strategies
    150. Victor Technologies
    151. Financial Overview
    152. Products Offered
    153. Key Developments
    154. SWOT Analysis
    155. Key Strategies
    156. References
    157. Related Reports
    158. US Welding Materials Market SIZE ESTIMATES & FORECAST, BY TYPE, 2019-2035 (USD Billions)
    159. US Welding Materials Market SIZE ESTIMATES & FORECAST, BY TECHNOLOGY, 2019-2035 (USD Billions)
    160. US Welding Materials Market SIZE ESTIMATES & FORECAST, BY END-USE INDUSTRY, 2019-2035 (USD Billions)
    161. PRODUCT LAUNCH/PRODUCT DEVELOPMENT/APPROVAL
    162. ACQUISITION/PARTNERSHIP
    163. MARKET SYNOPSIS
    164. US WELDING MATERIALS MARKET ANALYSIS BY TYPE
    165. US WELDING MATERIALS MARKET ANALYSIS BY TECHNOLOGY
    166. US WELDING MATERIALS MARKET ANALYSIS BY END-USE INDUSTRY
    167. KEY BUYING CRITERIA OF WELDING MATERIALS MARKET
    168. RESEARCH PROCESS OF MRFR
    169. DRO ANALYSIS OF WELDING MATERIALS MARKET
    170. DRIVERS IMPACT ANALYSIS: WELDING MATERIALS MARKET
    171. RESTRAINTS IMPACT ANALYSIS: WELDING MATERIALS MARKET
    172. SUPPLY / VALUE CHAIN: WELDING MATERIALS MARKET
    173. WELDING MATERIALS MARKET, BY TYPE, 2025 (% SHARE)
    174. WELDING MATERIALS MARKET, BY TYPE, 2019 TO 2035 (USD Billions)
    175. WELDING MATERIALS MARKET, BY TECHNOLOGY, 2025 (% SHARE)
    176. WELDING MATERIALS MARKET, BY TECHNOLOGY, 2019 TO 2035 (USD Billions)
    177. WELDING MATERIALS MARKET, BY END-USE INDUSTRY, 2025 (% SHARE)
    178. WELDING MATERIALS MARKET, BY END-USE INDUSTRY, 2019 TO 2035 (USD Billions)
    179. BENCHMARKING OF MAJOR COMPETITORS

    US Welding Materials Market Segmentation

     

     

     

    • Welding Materials Market By Type (USD Billion, 2019-2035)

      • Electrode & Fillers
      • Fluxes & Wires
      • Gases

     

    • Welding Materials Market By Technology (USD Billion, 2019-2035)

      • Arc Welding
      • Resistance Welding
      • Oxy-Fuel Welding

     

    • Welding Materials Market By End-Use Industry (USD Billion, 2019-2035)

      • Automotive & Transportation
      • Building & Construction
      • Marine
      • Oil & Gas

     

     

     

     

     

     

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    Customer Strories

    “I am very pleased with how market segments have been defined in a relevant way for my purposes (such as "Portable Freezers & refrigerators" and "last-mile"). In general the report is well structured. Thanks very much for your efforts.”

    Victoria Milne Founder
    Case Study

    Chemicals and Materials