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    US Arc Welding Equipment Market

    ID: MRFR/IA - E/11662-HCR
    100 Pages
    Garvit Vyas
    October 2025

    US Arc Welding Equipment Market Research Report By Process (Shielded Metal Arc Welding, Gas Metal Arc Welding, Flux Core Arc Welding, Gas Tungsten Arc Welding, Submerged Arc Welding), By Level of Automation (Manual, Automatic, Semi-Automatic), By Application (Energy and Utilities, Automotive, Construction, Aerospace and Defence, Shipbuilding, Others) and By Gases (Argon, Helium, Hydrogen, Carbon Dioxide, Oxygen, Nitrogen, Others) - Forecast to 2035

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    US Arc Welding Equipment Market Infographic
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    US Arc Welding Equipment Market Summary

    As per MRFR analysis, the US arc welding-equipment market Size was estimated at 863.12 USD Million in 2024. The US arc welding-equipment market is projected to grow from 910.59 USD Million in 2025 to 1555.74 USD Million by 2035, exhibiting a compound annual growth rate (CAGR) of 5.5% during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The US arc welding-equipment market is poised for growth driven by technological advancements and sustainability initiatives.

    • Technological advancements are enhancing the efficiency and precision of arc welding equipment.
    • The construction sector remains the largest segment, reflecting robust demand for welding solutions.
    • Sustainability focus is driving innovations in welding processes and materials.
    • Rising demand in the construction sector and increased automation in manufacturing are key market drivers.

    Market Size & Forecast

    2024 Market Size 863.12 (USD Million)
    2035 Market Size 1555.74 (USD Million)

    Major Players

    Lincoln Electric (US), ESAB (SE), Miller Electric (US), Fronius (AT), KUKA (DE), Panasonic (JP), TIGER (CN), Hobart (US), Kemppi (FI)

    US Arc Welding Equipment Market Trends

    The arc welding-equipment market is currently experiencing a dynamic evolution, driven by advancements in technology and increasing demand across various sectors. The integration of automation and robotics into welding processes appears to enhance efficiency and precision, thereby attracting a broader range of industries. Furthermore, the growing emphasis on sustainability and energy efficiency is likely to influence the development of new welding technologies, which may lead to reduced environmental impact. As manufacturers strive to meet these emerging demands, innovation in welding equipment is expected to accelerate, potentially reshaping the competitive landscape. In addition, the arc welding-equipment market is witnessing a shift towards digitalization, with smart welding solutions gaining traction. These technologies enable real-time monitoring and data analysis, which could improve operational efficiency and reduce costs. The increasing adoption of Industry 4.0 principles suggests that companies are prioritizing connectivity and automation in their welding operations. This trend may not only enhance productivity but also facilitate better quality control and traceability in welding processes, ultimately benefiting end-users across various industries.

    Technological Advancements

    Recent innovations in welding technology are transforming the arc welding-equipment market. The introduction of advanced materials and processes, such as hybrid welding techniques, appears to enhance the capabilities of welding equipment. These advancements may lead to improved weld quality and reduced production times, making them attractive to manufacturers.

    Sustainability Focus

    There is a growing emphasis on sustainability within the arc welding-equipment market. Manufacturers are increasingly developing eco-friendly welding solutions that minimize energy consumption and reduce waste. This trend reflects a broader commitment to environmental responsibility, which may resonate with consumers and businesses alike.

    Digital Transformation

    The integration of digital technologies into welding processes is becoming more prevalent. Smart welding equipment, equipped with sensors and connectivity features, allows for real-time monitoring and data collection. This digital transformation could enhance operational efficiency and provide valuable insights for continuous improvement in welding practices.

    US Arc Welding Equipment Market Drivers

    Growing Emphasis on Worker Safety

    Worker safety remains a paramount concern in the welding industry, influencing the arc welding-equipment market significantly. With increasing regulations and standards aimed at protecting workers, companies are compelled to invest in safer welding equipment. In 2025, it is anticipated that safety-related expenditures in the manufacturing sector will rise by approximately 10%. This trend is likely to drive demand for arc welding equipment that incorporates advanced safety features, such as automatic shut-off systems and improved ventilation. The arc welding-equipment market must respond to this growing emphasis on safety by innovating products that not only comply with regulations but also enhance the overall safety of the welding process, thereby attracting more customers who prioritize worker protection.

    Rising Demand in Construction Sector

    The construction sector in the US is experiencing a notable resurgence, which appears to be a significant driver for the arc welding-equipment market. As infrastructure projects gain momentum, the need for robust welding solutions is likely to increase. In 2025, the construction industry is projected to grow by approximately 5.5%, leading to heightened demand for welding equipment. This growth is driven by both public and private investments in infrastructure, including roads, bridges, and commercial buildings. Consequently, manufacturers of arc welding equipment may find opportunities to expand their product lines and enhance their offerings to meet the evolving needs of the construction sector. The arc welding-equipment market is thus poised to benefit from this upward trend, as construction companies seek reliable and efficient welding solutions to support their projects.

    Increased Automation in Manufacturing

    The trend towards automation in the manufacturing sector is likely to have a profound impact on the arc welding-equipment market. As manufacturers strive for greater efficiency and precision, the integration of automated welding systems is becoming more prevalent. In 2025, it is estimated that around 30% of manufacturing processes will incorporate some form of automation, which could drive demand for advanced arc welding technologies. This shift not only enhances productivity but also improves the quality of welds, reducing the likelihood of defects. The arc welding-equipment market must adapt to these changes by developing innovative solutions that cater to automated environments, ensuring that manufacturers can achieve their operational goals while maintaining high standards of quality.

    Expansion of Renewable Energy Projects

    The expansion of renewable energy projects in the US is emerging as a crucial driver for the arc welding-equipment market. As the nation shifts towards sustainable energy sources, the construction of solar farms, wind turbines, and other renewable energy infrastructures is accelerating. In 2025, investments in renewable energy are projected to exceed $100 billion, creating a substantial demand for welding equipment capable of handling diverse materials and complex structures. The arc welding-equipment market stands to gain from this trend, as companies involved in renewable energy projects require reliable and efficient welding solutions to ensure the integrity and durability of their installations. This shift towards green energy not only supports environmental goals but also stimulates growth within the arc welding sector.

    Technological Innovations in Welding Equipment

    Technological innovations are reshaping the landscape of the arc welding-equipment market, presenting both challenges and opportunities. The introduction of advanced materials, such as high-strength alloys and composites, necessitates the development of specialized welding equipment. In 2025, it is expected that the market for advanced welding technologies will grow by approximately 15%. This growth is driven by the need for more efficient and effective welding processes that can accommodate the evolving demands of various industries. The arc welding-equipment market must stay ahead of these technological advancements by investing in research and development, ensuring that manufacturers can provide cutting-edge solutions that meet the needs of their customers while maintaining competitive advantages.

    Market Segment Insights

    By Process: Gas Metal Arc Welding (Largest) vs. Gas Tungsten Arc Welding (Fastest-Growing)

    In the US arc welding-equipment market, Gas Metal Arc Welding (GMAW) dominates the market share due to its versatility and efficiency, catering to various industries from automotive to construction. Shielded Metal Arc Welding (SMAW) and Flux Core Arc Welding (FCAW) also hold significant portions of the market, while Gas Tungsten Arc Welding (GTAW) and Submerged Arc Welding (SAW) appeal to specialized applications, resulting in a diverse market landscape. The growth trends within this segment are driven by advancements in technology and increasing demand for automated welding processes. The rise of new materials and greater emphasis on efficiency within manufacturing sectors have propelled Gas Tungsten Arc Welding to the forefront as the fastest-growing method. Factors such as skilled labor shortages and sustainability efforts are also shaping the evolution of the welding equipment market, enhancing the performance and effectiveness of the segment.

    Gas Metal Arc Welding (Dominant) vs. Gas Tungsten Arc Welding (Emerging)

    Gas Metal Arc Welding (GMAW) is recognized for its high efficiency and adaptability, making it the dominant process in the US arc welding-equipment market. It is extensively used in high-volume production environments, providing quality welds with minimal post-weld treatment. Conversely, Gas Tungsten Arc Welding (GTAW) is emerging due to its precision and ability to work on thin materials, appealing to industries requiring high-quality finishes, such as aerospace and ornamental metalwork. As manufacturing becomes increasingly sophisticated, both methods are evolving, with GMAW focusing on speed and productivity while GTAW enhances its capabilities for niche applications.

    By Level of Automation: Automatic (Largest) vs. Semi-Automatic (Fastest-Growing)

    In the US arc welding-equipment market, the distribution of market share among the levels of automation reveals that automatic welding equipment holds the largest share, captivating a significant proportion of the market due to its efficiency and precision. Manual equipment, while still in use, is gradually declining in preference as automated solutions become more accessible. Semi-automatic welding is on the rise, carving out its niche with users who require a balance between manual control and automation. Growth trends indicate that the shift towards automatic welding technologies is primarily driven by the increasing demand for high-quality welding processes in industries such as automotive and construction. Semi-automatic welding is emerging rapidly as businesses look for cost-effective solutions that enhance productivity without sacrificing too much operator control. Innovations in technology, along with a push for greater efficiency and reduced labor costs, are major factors propelling this segment forward.

    Automatic: Dominant vs. Semi-Automatic: Emerging

    Automatic arc welding equipment is characterized by its high precision and efficiency, making it the dominant choice among manufacturers in sectors requiring consistent quality and high throughput. Its ability to minimize human error and maximize productivity aligns well with the increasing industry demands for stringent quality standards. On the other hand, semi-automatic welding equipment is gaining traction as an emerging alternative, particularly in smaller fabrication shops that value versatility and cost-effectiveness. It offers operators more control than fully automated systems while still delivering substantial efficiency improvements over manual welding. As these technologies evolve, both segments are likely to see increased adoption driven by technological advancements and changing market needs.

    By Application: Automotive (Largest) vs. Aerospace and Defence (Fastest-Growing)

    The US arc welding-equipment market exhibits a notable distribution of market share across various applications. Automotive stands out as the dominant sector, capturing the largest share due to the high demand for efficient welding technologies in vehicle manufacturing and repair. In contrast, sectors like Aerospace and Defence are rapidly gaining traction, driven by advancements in technology and increasing security spending. Growth trends in this segment are strongly influenced by innovation and a push for enhanced productivity. The Automotive sector continues to adopt robotic welding solutions to streamline production processes, while the Aerospace and Defence sectors are experiencing a surge in contracts and projects that require precision welding, thus driving the demand for advanced arc welding equipment. This dynamic landscape highlights the evolving needs across industries, paving the way for significant growth opportunities.

    Automotive (Dominant) vs. Aerospace and Defence (Emerging)

    The Automotive sector plays a crucial role in the arc welding-equipment market, characterized by its reliance on automation and advanced welding techniques to meet high manufacturing standards. This sector's dominance is attributed to its vast scale of production and the necessity for continuous innovation in welding processes to enhance quality and efficiency. In contrast, the Aerospace and Defence sector, while emerging, is quickly adapting and integrating sophisticated welding solutions to satisfy the demands of complex structures and stringent safety regulations. As project scopes expand and the need for customized solutions grows, both segments are expected to continue evolving, with Automotive maintaining its lead while Aerospace and Defence harnesses opportunities for rapid development.

    By Gases: Argon (Largest) vs. CO2 (Fastest-Growing)

    In the US arc welding-equipment market, the gases segment showcases a diverse distribution among various gases. Argon holds a significant market share due to its critical role in producing high-quality welds across various applications. Following Argon, Carbon Dioxide (CO2) is gaining traction due to its enhanced efficiency and cost-effectiveness in certain welding processes, making it a prominent choice among users. The growth trends in the gases segment are largely driven by advancements in welding technologies and increasing demand for lightweight yet robust materials in manufacturing. Furthermore, industries such as automotive and construction are progressively adopting CO2 for its profitability, which accelerates its position as the fastest-growing gas among welding equipment users. As environmental regulations tighten, there is also a focus on optimizing gas usage to promote sustainability within welding processes.

    Argon (Dominant) vs. CO2 (Emerging)

    Argon remains the dominant gas in the US arc welding-equipment market due to its inert properties, which protect welds from atmospheric contamination. This characteristic is essential for achieving high-quality welds in stainless steel and aluminum applications. Manufacturers and welders prefer Argon for its versatility and reliable performance across various welding methods. On the other hand, Carbon Dioxide (CO2) is emerging as a popular alternative, especially for industries focused on reducing operational costs and increasing productivity. CO2 is often utilized for MIG welding, where its effectiveness in enhancing deposition rates makes it appealing. As companies continually seek methods to optimize welding processes, both Argon and CO2 are positioned to play significant roles in shaping the future landscape of welding gases.

    Get more detailed insights about US Arc Welding Equipment Market

    Key Players and Competitive Insights

    The arc welding-equipment market is characterized by a dynamic competitive landscape, driven by technological advancements and increasing demand across various sectors, including automotive, construction, and manufacturing. Key players such as Lincoln Electric (US), Miller Electric (US), and ESAB (SE) are strategically positioned to leverage innovation and operational efficiency. Lincoln Electric (US) focuses on enhancing its product portfolio through continuous research and development, while Miller Electric (US) emphasizes digital transformation and smart welding solutions. ESAB (SE) appears to be pursuing aggressive regional expansion, particularly in emerging markets, thereby intensifying competition and shaping the overall market dynamics.

    In terms of business tactics, companies are increasingly localizing manufacturing to reduce lead times and optimize supply chains. The market structure is moderately fragmented, with several players vying for market share. This fragmentation allows for a diverse range of products and services, but also leads to heightened competition among key players, who are compelled to differentiate themselves through innovation and customer service.

    In October 2025, Lincoln Electric (US) announced the launch of a new line of advanced welding machines that integrate AI technology to enhance precision and efficiency. This strategic move is likely to position the company as a leader in smart welding solutions, catering to the growing demand for automation in manufacturing processes. The introduction of AI-driven equipment may not only improve operational efficiency but also reduce costs for end-users, thereby reinforcing Lincoln Electric's competitive edge.

    In September 2025, Miller Electric (US) unveiled a partnership with a leading software company to develop cloud-based welding management systems. This collaboration aims to provide customers with real-time data analytics and monitoring capabilities, which could significantly enhance productivity and decision-making processes. By integrating digital solutions into their offerings, Miller Electric is likely to attract a broader customer base, particularly among tech-savvy manufacturers seeking to optimize their operations.

    In August 2025, ESAB (SE) expanded its manufacturing facility in the Midwest, a strategic decision aimed at increasing production capacity and meeting the rising demand for welding equipment in North America. This expansion not only signifies ESAB's commitment to the region but also enhances its ability to respond swiftly to market needs. Such investments in local manufacturing are indicative of a broader trend among competitors to strengthen their supply chains and improve service delivery.

    As of November 2025, the arc welding-equipment market is witnessing trends such as digitalization, sustainability, and the integration of AI technologies. Strategic alliances are becoming increasingly prevalent, as companies recognize the need to collaborate to enhance their technological capabilities and market reach. The competitive landscape is shifting from traditional price-based competition to a focus on innovation, technology, and supply chain reliability. This evolution suggests that companies that prioritize differentiation through advanced technologies and sustainable practices are likely to thrive in the future.

    Key Companies in the US Arc Welding Equipment Market market include

    Industry Developments

    In recent months, the US Arc Welding Equipment Market has witnessed significant developments, including technological advancements and increases in demand driven by sectors such as automotive and construction. Companies like Lincoln Electric and Miller Electric are focusing on innovative welding technologies to enhance efficiency and productivity. The market valuation for these companies is reportedly on the rise as infrastructure investments and a surge in manufacturing activities bolster demand for welding equipment.

    Notably, in September 2023, Daihen Corporation announced its expansion into the US market with a new facility to cater to growing customer demands, signifying substantial growth potential. Additionally, in July 2023, Linde, a leading player in welding gases and equipment, reported an acquisition that will enhance its service capabilities in the region. In terms of mergers and acquisitions, ESAB completed its acquisition of a local competitor in June 2023, strategically expanding its portfolio.

    Government initiatives aimed at revitalizing domestic manufacturing further support these market trends, making the US Arc Welding Equipment Market an area of focus for both investors and industry players.

    Future Outlook

    US Arc Welding Equipment Market Future Outlook

    The arc welding-equipment market is projected to grow at a 5.5% CAGR from 2024 to 2035, driven by technological advancements, increased automation, and rising demand in construction and manufacturing sectors.

    New opportunities lie in:

    • Development of advanced robotic welding systems for precision applications.
    • Expansion into renewable energy sectors with specialized welding solutions.
    • Introduction of subscription-based maintenance services for welding equipment.

    By 2035, the market is expected to achieve robust growth, driven by innovation and diversification.

    Market Segmentation

    US Arc Welding Equipment Market Gases Outlook

    • Argon
    • Helium
    • Hydrogen
    • Carbon Dioxide
    • Oxygen
    • Nitrogen
    • Others

    US Arc Welding Equipment Market Process Outlook

    • Shielded Metal Arc Welding
    • Gas Metal Arc Welding
    • Flux Core Arc Welding
    • Gas Tungsten Arc Welding
    • Submerged Arc Welding

    US Arc Welding Equipment Market Application Outlook

    • Energy and Utilities
    • Automotive
    • Construction
    • Aerospace and Defence
    • Shipbuilding
    • Others

    US Arc Welding Equipment Market Level of Automation Outlook

    • Manual
    • Automatic
    • Semi-Automatic

    Report Scope

    MARKET SIZE 2024863.12(USD Million)
    MARKET SIZE 2025910.59(USD Million)
    MARKET SIZE 20351555.74(USD Million)
    COMPOUND ANNUAL GROWTH RATE (CAGR)5.5% (2024 - 2035)
    REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR2024
    Market Forecast Period2025 - 2035
    Historical Data2019 - 2024
    Market Forecast UnitsUSD Million
    Key Companies Profiled["Lincoln Electric (US)", "ESAB (SE)", "Miller Electric (US)", "Fronius (AT)", "KUKA (DE)", "Panasonic (JP)", "TIGER (CN)", "Hobart (US)", "Kemppi (FI)"]
    Segments CoveredProcess, Level of Automation, Application, Gases
    Key Market OpportunitiesIntegration of automation and smart technologies in the arc welding-equipment market enhances efficiency and precision.
    Key Market DynamicsTechnological advancements drive efficiency and safety in the arc welding-equipment market, reshaping competitive dynamics.
    Countries CoveredUS

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    FAQs

    What is the expected market size of the US Arc Welding Equipment Market in 2024?

    The US Arc Welding Equipment Market is expected to be valued at 1.05 billion USD in 2024.

    What is the projected market size of the US Arc Welding Equipment Market by 2035?

    By 2035, the market is expected to reach a value of 1.79 billion USD.

    What is the expected compound annual growth rate (CAGR) for the US Arc Welding Equipment Market from 2025 to 2035?

    The expected CAGR for the US Arc Welding Equipment Market from 2025 to 2035 is 4.987%.

    Which process in the market has the highest valuation in 2024?

    The Shielded Metal Arc Welding process has the highest valuation at 0.3 billion USD in 2024.

    What is the projected market size for Gas Metal Arc Welding by 2035?

    The projected market size for Gas Metal Arc Welding is expected to be 0.43 billion USD by 2035.

    Who are the key players in the US Arc Welding Equipment Market?

    Key players include Lincoln Electric, ESAB, Miller Electric, and Fronius among others.

    What is the expected market size for Flux Core Arc Welding in 2024?

    The expected market size for Flux Core Arc Welding in 2024 is 0.15 billion USD.

    How much is the Submerged Arc Welding process projected to be worth in 2035?

    Submerged Arc Welding is projected to be worth 0.24 billion USD in 2035.

    What are the growth drivers for the US Arc Welding Equipment Market?

    The market is driven by technological advancements and increasing industrial applications.

    What is the expected value of Gas Tungsten Arc Welding in 2024?

    Gas Tungsten Arc Welding is expected to have a value of 0.2 billion USD in 2024.

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