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    US Extruded Snacks Market

    ID: MRFR/F-B & N/15631-HCR
    128 Pages
    Shubhendra Anand
    October 2025

    US Extruded Snacks Market Research Report: By Type (Sweet, Savory), By Source (Potato, Rice, Corn, Tapioca, Mixed Grain, Others) and By Distribution channel (Store-Based, Non-Store Based) - Forecast to 2035

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    US Extruded Snacks Market Infographic
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    US Extruded Snacks Market Summary

    As per MRFR analysis, the US extruded snacks market size was estimated at 12.2 USD Billion in 2024. The US extruded snacks market is projected to grow from 13.28 USD Billion in 2025 to 31.19 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 8.91% during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The US extruded snacks market is experiencing a dynamic shift towards health-conscious and innovative offerings.

    • Health-conscious offerings are gaining traction as consumers increasingly prioritize nutritional value in their snack choices.
    • Flavor innovation is driving market growth, with unique and bold flavors appealing to diverse consumer preferences.
    • Sustainable packaging solutions are becoming a focal point, reflecting a growing consumer demand for environmentally friendly products.
    • The rising demand for convenient snacks and the increased focus on nutritional value are key drivers propelling market expansion.

    Market Size & Forecast

    2024 Market Size 12.2 (USD Billion)
    2035 Market Size 31.19 (USD Billion)

    Major Players

    PepsiCo (US), Mondelez International (US), General Mills (US), Kellogg Company (US), Calbee Inc. (JP), Intersnack Group GmbH (DE), Utz Brands Inc. (US), Snack Factory LLC (US), Baked Snacks (US)

    US Extruded Snacks Market Trends

    The extruded snacks market is currently experiencing a dynamic evolution, driven by changing consumer preferences and an increasing demand for convenient snack options. As lifestyles become busier, individuals are seeking quick, on-the-go food solutions that do not compromise on taste or nutrition. This shift is prompting manufacturers to innovate and diversify their product offerings, incorporating healthier ingredients and unique flavors. Additionally, the rise of plant-based diets is influencing the types of ingredients used in extruded snacks, leading to a broader range of options that cater to various dietary needs. Moreover, The extruded snacks market is witnessing a surge in popularity among younger demographics. These consumers are more inclined to experiment with novel flavors and textures. This trend is further supported by the growing influence of social media, where visually appealing snack products gain traction and drive consumer interest. As a result, brands are increasingly focusing on packaging and marketing strategies that resonate with this audience. The combination of convenience, health consciousness, and innovative flavors positions the extruded snacks market for continued growth in the foreseeable future.

    Health-Conscious Offerings

    There is a noticeable shift towards healthier formulations within the extruded snacks market. Consumers are increasingly prioritizing snacks that are low in fat, high in protein, and free from artificial additives. This trend is prompting manufacturers to explore alternative ingredients, such as whole grains and legumes, to enhance nutritional profiles while maintaining taste.

    Flavor Innovation

    The demand for unique and bold flavors is reshaping the extruded snacks market. Brands are experimenting with diverse flavor profiles, including international cuisines and fusion concepts, to attract adventurous consumers. This trend reflects a broader desire for culinary exploration among snack enthusiasts.

    Sustainable Packaging Solutions

    Sustainability is becoming a key consideration in the extruded snacks market. Companies are increasingly adopting eco-friendly packaging materials and practices to appeal to environmentally conscious consumers. This trend not only addresses consumer preferences but also aligns with broader environmental goals.

    US Extruded Snacks Market Drivers

    Adoption of Innovative Flavors

    The extruded snacks market is characterized by a dynamic landscape of flavor innovation. Consumers are increasingly seeking unique and adventurous taste experiences, prompting manufacturers to experiment with a diverse range of flavors. This trend is evident in the introduction of exotic spices, international cuisines, and fusion flavors that cater to evolving palates. Recent market data suggests that flavor innovation could drive a growth rate of approximately 6% in the extruded snacks market over the next few years. This emphasis on flavor variety not only enhances consumer engagement but also encourages brand loyalty as customers seek out new and exciting options. As a result, companies are investing in research and development to create distinctive flavor profiles that differentiate their products in a crowded marketplace.

    Expansion of Distribution Channels

    The extruded snacks market is benefiting from the expansion of distribution channels, which enhances product accessibility for consumers. Retailers are increasingly recognizing the potential of extruded snacks and are dedicating more shelf space to these products. E-commerce platforms are also playing a crucial role in this expansion, allowing consumers to purchase snacks conveniently from home. Recent statistics indicate that online grocery sales have surged, with a projected growth rate of 20% in the next year. This shift in purchasing behavior is prompting manufacturers to optimize their distribution strategies, ensuring that their products are readily available across various platforms. As a result, the extruded snacks market is likely to see increased sales and brand visibility, driven by improved access to a wider consumer base.

    Rising Demand for Convenient Snacks

    The extruded snacks market is experiencing a notable increase in convenient snack options. As lifestyles become increasingly fast-paced, consumers are gravitating towards snacks that are easy to consume on-the-go. This trend is particularly pronounced among busy professionals and families seeking quick meal alternatives. According to recent data, the convenience food sector, which includes extruded snacks, is projected to grow at a CAGR of approximately 4.5% through 2026. This growth is indicative of a broader shift in consumer behavior, where the extruded snacks market is positioned to capitalize on the need for accessible and portable food solutions. Manufacturers are responding by innovating their product lines to include single-serving packages and ready-to-eat options, thereby enhancing their appeal in a competitive landscape.

    Increased Focus on Nutritional Value

    The extruded snacks market is witnessing a significant shift towards products that offer enhanced nutritional value. As consumers become more health-conscious, there is a growing preference for snacks that are not only tasty but also provide essential nutrients. This trend is reflected in the introduction of extruded snacks fortified with vitamins, minerals, and protein. Market analysis indicates that snacks with added health benefits are expected to capture a larger share of the market, with projections suggesting a growth rate of around 5% annually. This focus on nutrition is prompting manufacturers to reformulate existing products and develop new offerings that align with dietary trends, such as gluten-free, high-protein, and low-carb options. Consequently, the extruded snacks market is evolving to meet the demands of a more informed consumer base.

    Growing Popularity of Plant-Based Ingredients

    The extruded snacks market is increasingly embracing plant-based ingredients as a response to the rising demand for vegetarian and vegan options. This shift is driven by a growing awareness of health and environmental issues associated with animal-based products. Data indicates that the plant-based food market is projected to grow at a CAGR of 11% through 2027, which bodes well for the extruded snacks market as it aligns with this trend. Manufacturers are exploring the use of legumes, grains, and vegetables in their formulations, creating snacks that appeal to a broader audience. This focus on plant-based ingredients not only caters to dietary preferences but also enhances the nutritional profile of extruded snacks, making them more appealing to health-conscious consumers.

    Market Segment Insights

    By Type: Sweet (Largest) vs. Savory (Fastest-Growing)

    The US extruded snacks market is characterized by a clear division between sweet and savory types. Currently, The sweet segment dominates the market, holding a significant share due to its popularity among consumers. This is particularly true for snacks that provide indulgence and comfort. This segment benefits from a wide range of flavors, appealing to varying taste preferences and demographics. Conversely, the savory segment has been identified as the fastest-growing segment within the market. Factors contributing to this growth include increasing demand for healthier snack options and the popularity of innovative flavors. The shift in consumer preferences towards snacking throughout the day and the rising trend of on-the-go consumption further drive the advancement of savory snacks, suggesting a dynamic shift in market trends.

    Sweet (Dominant) vs. Savory (Emerging)

    The sweet segment is characterized by a robust market presence. It is known for its indulgent flavors such as chocolate, caramel, and fruit-based options. This segment appeals primarily to consumers looking for a treat or a guilty pleasure, positioning it as a staple in many households. Meanwhile, the savory segment is emerging rapidly, with its growth fueled by health-conscious consumers seeking alternatives to traditional snack options. This segment often includes flavors like cheese, barbecue, and spice, targeting those desiring bold tastes. As consumer trends evolve, the savory market is likely to expand, creating opportunities for innovative products that align with changing dietary preferences.

    By Source: Wheat (Largest) vs. Potato (Fastest-Growing)

    In the US extruded snacks market, the source segment displays a diverse distribution, with wheat holding the largest share due to its versatile application and consumer preference for traditional snacks. Potato follows closely, appealing to taste-driven consumers and contributing significantly to the segment's overall performance. Corn, rice, and mixed grains also partake in the market, offering unique textures and flavors, but they occupy smaller shares compared to the leading players. Growth trends within this segment are driven by an increased consumer inclination towards healthier snacks, enhancing the appeal for corn and mixed grains. Additionally, innovative flavors and healthier formulations are propelling potato snacks to become the fastest-growing category. The demand is also encouraged by the rising trend of gluten-free products, enhancing opportunities for rice and mixed grain snacks.

    Wheat: Dominant vs. Potato: Emerging

    Wheat remains the dominant source in the US extruded snacks market, favored for its robust flavor and ability to absorb seasonings effectively, making it a preferred choice for many snack manufacturers. The texture of wheat snacks is often desired for its crunchiness, which attracts a wide consumer base. In contrast, potato, while emerging, is rapidly gaining traction as brands innovate to create unique flavors and healthier alternatives. Potato snacks are increasingly being fortified with nutrients, appealing to health-conscious consumers while still retaining the classic taste that many enjoy. The competition between these two sources reflects the evolving consumer preferences for familiar yet innovative snack options.

    By Distribution Channel: Store-Based (Largest) vs. Non-Store Based (Fastest-Growing)

    Within the distribution channel segment of the US extruded snacks market, Store-Based channels dominate the landscape, accounting for the largest share. This segment includes supermarkets, hypermarkets, and convenience stores, where consumers frequently shop for snacks. The reliance on physical stores showcases the established infrastructure and consumer behavior favoring tangible shopping experiences. On the other hand, Non-Store Based channels, which encompass e-commerce platforms and direct-to-consumer models, while smaller in market share, are rapidly gaining popularity, particularly as online shopping continues to expand and consumer convenience becomes paramount. Growth trends indicate a significant shift towards Non-Store Based distribution channels, driven by the increasing penetration of digital platforms and changing consumer preferences favoring the ease and speed of online ordering. Additionally, the growing influence of social media marketing and targeted advertising has led to a rise in impulse purchases through these channels. This shift underscores the evolving retail landscape, where brands must adapt to integrated strategies that encompass both Store-Based and Non-Store Based approaches to capture diverse consumer segments and preferences.

    Distribution Channel: Store-Based (Dominant) vs. Non-Store Based (Emerging)

    Store-Based distribution channels remain the dominant force in the US extruded snacks market, primarily due to extensive retail networks ensuring product accessibility to consumers. These channels, comprised of traditional grocery stores, supermarkets, and specialty retailers, create a familiar shopping environment for consumers accustomed to purchasing snacks in person. Conversely, Non-Store Based channels are emerging rapidly, leveraging online platforms that provide convenience and broader product selections. The flexibility of shopping from home, combined with various delivery options, appeals particularly to tech-savvy younger consumers. Brands operating in the Non-Store Based segment must focus on optimizing online shopping experiences, ensuring swift deliveries and maintaining inventory that meets evolving consumer demand.

    Get more detailed insights about US Extruded Snacks Market

    Key Players and Competitive Insights

    The extruded snacks market in the US exhibits a dynamic competitive landscape characterized by innovation, strategic partnerships, and a focus on health-conscious products. Key players such as PepsiCo (US), Mondelez International (US), and General Mills (US) are actively shaping the market through various strategies. PepsiCo (US) emphasizes product diversification and health-oriented offerings, while Mondelez International (US) focuses on expanding its portfolio with healthier snack options. General Mills (US) appears to be investing in sustainability initiatives, which may enhance its brand image and consumer loyalty. Collectively, these strategies indicate a shift towards healthier, more sustainable products, which is likely to influence consumer preferences and competitive dynamics.

    In terms of business tactics, companies are increasingly localizing manufacturing to reduce supply chain vulnerabilities and optimize logistics. The market structure is moderately fragmented, with several players vying for market share. This fragmentation allows for niche brands to emerge, yet the influence of major corporations remains substantial, as they leverage economies of scale and extensive distribution networks to maintain competitive advantages.

    In October 2025, Mondelez International (US) announced a partnership with a leading health food brand to co-develop a new line of extruded snacks aimed at health-conscious consumers. This strategic move is likely to enhance Mondelez's market presence and appeal to a growing demographic that prioritizes nutrition without sacrificing taste. Such collaborations may also facilitate innovation in product development, allowing the company to stay ahead of emerging trends.

    In September 2025, General Mills (US) launched a new sustainability initiative aimed at reducing its carbon footprint across its supply chain. This initiative includes commitments to using 100% renewable energy in its manufacturing processes by 2030. The strategic importance of this move lies in its potential to resonate with environmentally conscious consumers, thereby strengthening brand loyalty and enhancing market competitiveness.

    In November 2025, PepsiCo (US) unveiled a new digital platform designed to enhance consumer engagement through personalized marketing and product recommendations. This initiative reflects a broader trend towards digital transformation in the food industry, where data analytics and consumer insights are increasingly driving product development and marketing strategies. By leveraging technology, PepsiCo may improve its responsiveness to consumer preferences and market trends.

    As of November 2025, the competitive trends in the extruded snacks market are increasingly defined by digitalization, sustainability, and the integration of artificial intelligence in operations. Strategic alliances are becoming more prevalent, as companies recognize the value of collaboration in fostering innovation and expanding market reach. Looking ahead, competitive differentiation is likely to evolve from traditional price-based competition to a focus on innovation, technological advancements, and supply chain reliability. This shift may redefine how companies position themselves in the market, emphasizing the importance of agility and responsiveness to consumer demands.

    Key Companies in the US Extruded Snacks Market market include

    Industry Developments

    Recent developments in the US Extruded Snacks Market indicate strong growth and dynamic changes among key players such as Frito-Lay, Utz Quality Foods, and PepsiCo. In September 2023, Frito-Lay expanded its product line by launching a new range of healthier snack alternatives, reflecting growing consumer demand for nutritious options. Meanwhile, Utz Quality Foods reported a 12% increase in sales for Q3 2023, driven by innovative flavors and increased distribution reach. In terms of merger and acquisition activity, Conagra Brands announced in August 2023 its acquisition of Pinnacle Foods, further consolidating its presence in the extruded snacks segment.

    Additionally, in June 2023, The Kraft Heinz Company revealed plans for a strategic partnership with Herbalife, aiming to combine their resources in developing healthy snacks. Over the last few years, companies like General Mills have invested heavily in Research and Development to enhance product quality, with significant advancements noted in early 2022 when Kettle Brand revamped its snack offerings based on consumer insights. This competitive landscape showcases an industry keen to adapt to consumer preferences, highlighting innovation, growth, and strategic collaborations among major players.

    Future Outlook

    US Extruded Snacks Market Future Outlook

    The extruded snacks market is projected to grow at an 8.91% CAGR from 2024 to 2035, driven by increasing consumer demand for convenient and healthy snack options.

    New opportunities lie in:

    • Development of plant-based extruded snacks targeting health-conscious consumers.
    • Expansion into e-commerce platforms for direct-to-consumer sales.
    • Investment in innovative packaging solutions to enhance product shelf life.

    By 2035, the extruded snacks market is expected to achieve substantial growth and diversification.

    Market Segmentation

    US Extruded Snacks Market Type Outlook

    • Sweet
    • Savory

    US Extruded Snacks Market Source Outlook

    • Wheat
    • Potato
    • Corn
    • Rice
    • Mixed Grains
    • Others

    US Extruded Snacks Market Distribution Channel Outlook

    • Store-Based
    • Non-Store Based

    Report Scope

    MARKET SIZE 2024 12.2(USD Billion)
    MARKET SIZE 2025 13.28(USD Billion)
    MARKET SIZE 2035 31.19(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR) 8.91% (2024 - 2035)
    REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2019 - 2024
    Market Forecast Units USD Billion
    Key Companies Profiled PepsiCo (US), Mondelez International (US), General Mills (US), Kellogg Company (US), Calbee Inc. (JP), Intersnack Group GmbH (DE), Utz Brands Inc. (US), Snack Factory LLC (US), Baked Snacks (US)
    Segments Covered Type, Source, Distribution Channel
    Key Market Opportunities Growing demand for healthier, innovative flavors and textures in the extruded snacks market presents significant opportunities.
    Key Market Dynamics Rising consumer demand for healthier options drives innovation in flavors and ingredients within the extruded snacks market.
    Countries Covered US

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    FAQs

    What is the expected market size of the US Extruded Snacks Market by 2024?

    The US Extruded Snacks Market is expected to be valued at 9.55 billion USD by 2024.

    How much is the US Extruded Snacks Market projected to grow by 2035?

    By 2035, the US Extruded Snacks Market is projected to reach a valuation of 21.84 billion USD.

    What is the expected CAGR for the US Extruded Snacks Market between 2025 and 2035?

    The expected CAGR for the US Extruded Snacks Market from 2025 to 2035 is 7.813%.

    Which segment of the US Extruded Snacks Market is expected to dominate by 2035?

    The Savory segment is expected to grow significantly, reaching 11.59 billion USD by 2035.

    What is the value of the Sweet segment in the US Extruded Snacks Market by 2024?

    The Sweet segment of the US Extruded Snacks Market is valued at 4.5 billion USD in 2024.

    Who are the key players in the US Extruded Snacks Market?

    Major players include FritoLay, Lays, Herbalife, Utz Quality Foods, and The Kraft Heinz Company.

    What is the projected market size for the Savory segment by 2035?

    The Savory segment is projected to reach 11.59 billion USD by 2035.

    What are the key growth drivers for the US Extruded Snacks Market?

    Key growth drivers include increasing demand for convenient snack options and innovative flavors.

    Is there an impact of global market trends on the US Extruded Snacks Market?

    Yes, emerging trends in health-conscious snacking are influencing the US Extruded Snacks Market.

    What was the market value for the Savory segment in 2024?

    The Savory segment of the US Extruded Snacks Market was valued at 5.05 billion USD in 2024.

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