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US Automation Control Components Devices Market

ID: MRFR/SEM/17104-HCR
200 Pages
Ankit Gupta
February 2026

US Automation Control Components Devices Market Size, Share and Research Report by End Use (Oil and Gas, Manufacturing, Utilities, Transportation, Food and Beverage), by Technology (Programmable Logic Controller, Distributed Control System, Supervisory Control and Data Acquisition, Human Machine Interface, Industrial Internet of Things), by Application (Process Automation, Manufacturing Automation, Building Automation, Energy Management, Transportation Automation), by Component Type (Sensors, Controllers, Actuators, Relays, Switches) - Industry Forecast till 2035

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US Automation Control Components Devices Market Summary

As per analysis, the US Automation Control Components Devices Market is projected to grow from USD 10.76 Billion in 2025 to USD 14.75 Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 3.24% during the forecast period (2025 - 2035).

Key Market Trends & Highlights

The US Automation Control Components Devices Market is poised for substantial growth driven by technological advancements and evolving industry demands.

  • The Manufacturing Automation segment remains the largest contributor to the market, reflecting a robust demand for efficiency and productivity.
  • Building Automation is currently the fastest-growing segment, driven by increasing investments in smart technologies and energy management solutions.
  • In the Oil and Gas sector, the integration of automation technologies is enhancing operational efficiency and safety standards.
  • Key market drivers include the integration of IoT technologies and a growing emphasis on regulatory compliance and safety standards.

Market Size & Forecast

2024 Market Size 10.39 (USD Billion)
2035 Market Size 14.75 (USD Billion)
CAGR (2025 - 2035) 3.24%

Major Players

Rockwell Automation (US), Siemens (US), Schneider Electric (US), Honeywell (US), Emerson Electric (US), General Electric (US), Mitsubishi Electric (US), ABB (US), Omron (US)

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US Automation Control Components Devices Market Trends

The US Automation Control Components Devices Market is currently experiencing a transformative phase, driven by advancements in technology and increasing demand for efficiency across various industries. Automation control components, which include devices such as sensors, controllers, and actuators, are becoming integral to modern manufacturing processes. The push towards smart factories and Industry Four Point Zero is reshaping the landscape, as companies seek to enhance productivity and reduce operational costs. Furthermore, the integration of the Internet of Things (IoT) is facilitating real-time data collection and analysis, allowing for more informed decision-making and streamlined operations. In addition to technological advancements, regulatory frameworks in the US are evolving to support automation initiatives. Government policies are increasingly focused on promoting innovation and competitiveness in manufacturing. This environment encourages investment in automation technologies, which are seen as essential for maintaining a competitive edge. As industries adapt to these changes, the US Automation Control Components Devices Market is poised for growth, with a focus on sustainability and energy efficiency. The future appears promising, as businesses recognize the potential of automation to drive operational excellence and enhance overall performance.

Rise of Smart Manufacturing

The US Automation Control Components Devices Market is witnessing a notable shift towards smart manufacturing practices. This trend is characterized by the integration of advanced technologies such as artificial intelligence and machine learning into automation systems. Companies are increasingly adopting these technologies to optimize production processes, enhance product quality, and reduce waste. As a result, the demand for sophisticated control components is likely to rise, reflecting the industry's commitment to innovation.

Emphasis on Energy Efficiency

There is a growing emphasis on energy efficiency within the US Automation Control Components Devices Market. Organizations are actively seeking automation solutions that not only improve productivity but also minimize energy consumption. This trend is driven by both regulatory pressures and corporate sustainability goals. Consequently, manufacturers are focusing on developing energy-efficient devices that align with these objectives, potentially leading to a more sustainable industrial landscape.

Increased Investment in Cybersecurity

As automation systems become more interconnected, the importance of cybersecurity in the US Automation Control Components Devices Market is becoming increasingly apparent. Companies are recognizing the need to protect their automation infrastructure from cyber threats. This has led to heightened investment in cybersecurity measures, including secure communication protocols and robust data protection strategies. The focus on safeguarding automation systems is likely to shape the market dynamics in the coming years.

US Automation Control Components Devices Market Drivers

Integration of IoT Technologies

The integration of Internet of Things (IoT) technologies into the US Automation Control Components Devices Market is driving substantial growth. IoT enables real-time monitoring and control of industrial processes, enhancing operational efficiency. As manufacturers increasingly adopt IoT solutions, the demand for automation control components that can seamlessly connect and communicate with IoT devices is rising. According to recent data, the market for IoT-enabled automation devices is projected to grow at a compound annual growth rate (CAGR) of over 20% in the coming years. This trend indicates a shift towards smarter manufacturing environments, where automation control components play a pivotal role in optimizing production and reducing downtime.

Advancements in Robotics and Automation

Advancements in robotics and automation technologies are propelling the US Automation Control Components Devices Market forward. The integration of advanced robotics into manufacturing processes enhances productivity and precision, leading to improved product quality. As industries adopt collaborative robots (cobots) and autonomous systems, the need for sophisticated automation control components that can manage these technologies becomes paramount. The robotics market is projected to grow significantly, with estimates indicating a potential increase of over 15% annually. This growth is likely to drive demand for automation control devices that facilitate the seamless operation of robotic systems, thereby transforming traditional manufacturing paradigms.

Growing Demand for Predictive Maintenance

The growing demand for predictive maintenance within the US Automation Control Components Devices Market is reshaping how companies approach equipment management. Predictive maintenance leverages data analytics and machine learning to anticipate equipment failures before they occur, thereby minimizing downtime and maintenance costs. This trend is particularly relevant in industries such as manufacturing and energy, where unplanned outages can lead to significant financial losses. The market for predictive maintenance solutions is expected to witness a robust growth trajectory, with estimates suggesting a CAGR of around 25% over the next few years. As organizations increasingly recognize the value of proactive maintenance strategies, the demand for automation control components that support these initiatives is likely to surge.

Regulatory Compliance and Safety Standards

The US Automation Control Components Devices Market is significantly influenced by stringent regulatory compliance and safety standards. Government regulations, such as those set by the Occupational Safety and Health Administration (OSHA) and the National Fire Protection Association (NFPA), necessitate the use of advanced automation control devices to ensure workplace safety and operational reliability. Companies are increasingly investing in automation solutions that not only meet these regulations but also enhance safety protocols. This focus on compliance is expected to drive market growth, as organizations seek to avoid penalties and improve their safety records. The market for safety-related automation components is anticipated to expand as businesses prioritize adherence to these regulations.

Focus on Sustainability and Green Technologies

The focus on sustainability and green technologies is becoming increasingly prominent within the US Automation Control Components Devices Market. As companies strive to reduce their carbon footprint and comply with environmental regulations, there is a growing demand for automation solutions that promote energy efficiency and resource conservation. This trend is reflected in the rising adoption of energy-efficient automation control components, which not only help organizations meet sustainability goals but also reduce operational costs. The market for green automation technologies is expected to expand, with projections indicating a growth rate of approximately 18% in the coming years. This shift towards sustainable practices is likely to drive innovation and investment in the automation control components sector.

Market Segment Insights

By Application: Manufacturing Automation (Largest) vs. Building Automation (Fastest-Growing)

In the US Automation Control Components Devices Market, the largest share is held by Manufacturing Automation, which is primarily driven by the increasing demand for efficiency in production processes. This segment also benefits from the ongoing technological advancements that allow for more integrated and automated operations across various manufacturing sectors. Following closely, Process Automation and Energy Management segments also hold significant shares, driven by the need for precision and energy efficiency in various industry applications. Conversely, Building Automation is the fastest-growing segment in the market, propelled by rising urbanization and the need for smart buildings equipped with energy management systems. The integration of IoT (Internet of Things) technologies further enhances growth prospects, allowing for improved operational efficiency and the ability to monitor building systems in real-time. This trend reflects a shift toward sustainability and energy efficiency in infrastructure, establishing Building Automation as a key area for future investments.

Manufacturing Automation (Dominant) vs. Building Automation (Emerging)

Manufacturing Automation stands as a dominant force in the US Automation Control Components Devices Market, driven by its capability to streamline operations, reduce labor costs, and increase production efficiency. This segment encompasses a wide range of applications, including robotics, PLCs, and automated assembly lines, all aimed at optimizing overall productivity. As industries strive for quicker turnaround times and enhanced quality control, the adoption of Manufacturing Automation continues to rise. On the other hand, Building Automation is emerging rapidly, focusing on integrating technology to enhance both operational efficiency and user comfort within buildings. This segment includes systems for lighting control, HVAC (heating, ventilation, and air conditioning), and security management. With the growing emphasis on smart cities and energy-efficient solutions, Building Automation is attracting increased attention, especially as commercial and residential sectors seek to future-proof their operations in an environmentally-conscious market.

By End Use: Oil and Gas (Largest) vs. Manufacturing (Fastest-Growing)

In the US Automation Control Components Devices Market, the end use segments are divided among Oil and Gas, Manufacturing, Utilities, Transportation, and Food and Beverage. Currently, the Oil and Gas sector holds the largest share as it significantly invests in automation technologies to enhance efficiency and safety. Following closely, Manufacturing is emerging as a major player, thanks to ongoing advances in Industry 4.0 technologies that drive significant automation adoption across production lines. The growth trends indicate that Manufacturing is rapidly becoming the fastest-growing segment, propelled by the increasing demand for automation that boosts productivity and reduces operational costs. In addition, the shift towards smart manufacturing and the integration of IoT devices are expected to further accelerate automation adoption in this sector. The Oil and Gas industry continues to invest heavily in automation solutions to meet regulatory requirements and ensure operational reliability, thus maintaining its dominance in the market.

Oil and Gas: Dominant vs. Manufacturing: Emerging

The Oil and Gas sector is characterized by its extensive use of automation control components to optimize processes and ensure safety in operations. This segment benefits from significant investments aimed at enhancing exploration, drilling, and production capabilities with advanced control technologies. As a result, it remains dominant within the market. In contrast, the Manufacturing sector is emerging as a key player due to the rapid evolution of technologies that facilitate automation. With the growing emphasis on efficiency, quality improvement, and cost reductions, manufacturers are increasingly adopting smart automation solutions. This shift is driven by the adoption of IoT, big data analytics, and robotics, positioning Manufacturing as an essential contributor to the future growth of the automation control components devices market.

By Component Type: Sensors (Largest) vs. Controllers (Fastest-Growing)

The US Automation Control Components Devices Market is predominantly driven by the sensors segment, which maintains a significant market share. Sensors are crucial for automation, enabling accurate data collection and real-time monitoring across various industries such as manufacturing, healthcare, and automotive. Controllers, on the other hand, serve as the brain of automation systems, facilitating command and control, and have been gaining traction in recent years due to advancements in IoT and smart technologies. This growth in interest is reflected in the rising adoption rates among various sectors. The growth trends in this segment are influenced by several factors, such as increasing demand for automation in industries, a shift toward smart manufacturing, and the integration of machine learning and AI in control systems. The rapid expansion of smart infrastructure and the rising focus on energy efficiency are further propelling the adoption of controllers. Meanwhile, the sensors market continues to evolve with new technological advancements, driving innovative applications that foster growth across the segment. This dynamic interplay between segments emphasizes the importance of both sensors and controllers in the future of automation.

Sensors (Dominant) vs. Actuators (Emerging)

In the US Automation Control Components Devices Market, sensors are recognized as the dominant force, with widespread adoption across industries for data acquisition, monitoring, and control purposes. Their versatility and efficiency allow for seamless integration into various systems, making them critical to driving automation. In contrast, actuators, while regarded as emerging, are rapidly gaining attention as they play a vital role in converting control signals into physical action. This shift is propelled by advancements in technology that enhance actuator capabilities, such as improved precision and energy efficiency. As industries increasingly demand enhanced automation mechanisms, the growing reliance on actuators underscores their rising significance alongside already established sensor technologies.

By Technology: Programmable Logic Controller (Largest) vs. Industrial Internet of Things (Fastest-Growing)

In the US Automation Control Components Devices Market, the Programmable Logic Controller (PLC) holds the largest market share among the various technology segments. This dominance is attributed to its widespread application across numerous industries, providing reliable and efficient automation solutions. In contrast, the Industrial Internet of Things (IIoT) is rapidly gaining traction, offering enhanced connectivity and data analytics capabilities, driving its market emergence.

Technology: PLC (Dominant) vs. IIoT (Emerging)

The Programmable Logic Controller (PLC) is a cornerstone of automation technology, known for its robustness and flexibility in industrial applications. It serves a diverse range of sectors including manufacturing, oil and gas, and utilities, where precise control and monitoring are critical. On the other hand, the Industrial Internet of Things (IIoT) represents an emerging trend, integrating smart sensors and devices into traditional automation systems. IIoT promises enhanced operational efficiency and real-time data processing, appealing to industries looking for advanced solutions to optimize performance and reduce costs.

Get more detailed insights about US Automation Control Components Devices Market

Key Players and Competitive Insights

The Automation Control Components Devices Market in the US is characterized by a dynamic competitive landscape, driven by technological advancements and increasing demand for automation across various industries. Key players such as Rockwell Automation (US), Siemens (US), and Schneider Electric (US) are at the forefront, each adopting distinct strategies to enhance their market positioning. Rockwell Automation (US) emphasizes innovation through its focus on integrated solutions that combine hardware and software, thereby facilitating digital transformation for its clients. Siemens (US) leverages its extensive portfolio to drive regional expansion, particularly in the manufacturing sector, while Schneider Electric (US) prioritizes sustainability initiatives, aligning its operations with global environmental goals. Collectively, these strategies contribute to a competitive environment that is increasingly focused on technological integration and sustainability.
In terms of business tactics, companies are localizing manufacturing to enhance supply chain resilience and optimize operational efficiency. The market structure appears moderately fragmented, with several key players exerting considerable influence. This fragmentation allows for a diverse range of offerings, yet the collective strength of major companies shapes the competitive dynamics significantly. The emphasis on supply chain optimization and localized production is likely to continue as companies seek to mitigate risks and enhance responsiveness to market demands.
In December 2025, Rockwell Automation (US) announced a strategic partnership with a leading AI firm to develop advanced predictive maintenance solutions. This collaboration is poised to enhance Rockwell's product offerings, enabling clients to leverage AI for improved operational efficiency and reduced downtime. The strategic importance of this move lies in its potential to position Rockwell as a leader in the integration of AI within automation solutions, thereby attracting a broader client base.
In November 2025, Siemens (US) unveiled a new manufacturing facility in Texas, aimed at bolstering its production capabilities for automation components. This investment not only signifies Siemens' commitment to regional expansion but also reflects a strategic response to the growing demand for automation technologies in North America. The establishment of this facility is expected to enhance Siemens' supply chain efficiency and reduce lead times, thereby strengthening its competitive edge in the market.
In October 2025, Schneider Electric (US) launched a comprehensive sustainability initiative aimed at reducing carbon emissions across its operations by 50% by 2030. This initiative underscores Schneider's commitment to environmental stewardship and positions the company favorably among increasingly eco-conscious consumers and businesses. The strategic importance of this initiative lies in its alignment with global sustainability trends, potentially enhancing Schneider's brand reputation and market share in the automation sector.
As of January 2026, current competitive trends in the Automation Control Components Devices Market are heavily influenced by digitalization, sustainability, and the integration of AI technologies. Strategic alliances are becoming increasingly pivotal, as companies recognize the need to collaborate to enhance their technological capabilities and market reach. Looking ahead, competitive differentiation is likely to evolve from traditional price-based competition to a focus on innovation, technological advancement, and supply chain reliability. This shift indicates a transformative phase in the market, where companies that prioritize these elements may gain a substantial competitive advantage.

Key Companies in the US Automation Control Components Devices Market include

Future Outlook

US Automation Control Components Devices Market Future Outlook

The US Automation Control Components Devices Market is projected to grow at a 3.24% CAGR from 2025 to 2035, driven by advancements in IoT, increased automation, and demand for energy efficiency.

New opportunities lie in:

  • Integration of AI-driven predictive maintenance solutions Development of modular automation systems for flexible manufacturing Expansion into renewable energy control systems for sustainability

By 2035, the market is expected to be robust, reflecting strong growth and innovation.

Market Segmentation

US Automation Control Components Devices Market End Use Outlook

  • Oil and Gas
  • Manufacturing
  • Utilities
  • Transportation
  • Food and Beverage

US Automation Control Components Devices Market Technology Outlook

  • Programmable Logic Controller
  • Distributed Control System
  • Supervisory Control and Data Acquisition
  • Human Machine Interface
  • Industrial Internet of Things

US Automation Control Components Devices Market Application Outlook

  • Process Automation
  • Manufacturing Automation
  • Building Automation
  • Energy Management
  • Transportation Automation

US Automation Control Components Devices Market Component Type Outlook

  • Sensors
  • Controllers
  • Actuators
  • Relays
  • Switches

Report Scope

MARKET SIZE 2024 10.39(USD Billion)
MARKET SIZE 2025 10.76(USD Billion)
MARKET SIZE 2035 14.75(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR) 3.24% (2024 - 2035)
REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR 2024
Market Forecast Period 2025 - 2035
Historical Data 2019 - 2024
Market Forecast Units USD Billion
Key Companies Profiled Rockwell Automation (US), Siemens (US), Schneider Electric (US), Honeywell (US), Emerson Electric (US), General Electric (US), Mitsubishi Electric (US), ABB (US), Omron (US)
Segments Covered Application, End Use, Component Type, Technology
Key Market Opportunities Integration of artificial intelligence in automation control systems enhances operational efficiency and decision-making.
Key Market Dynamics Rising demand for automation in manufacturing drives innovation and competition in the US Automation Control Components Devices Market.
Countries Covered US
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FAQs

What is the current valuation of the US Automation Control Components Devices Market?

The market valuation was 10.39 USD Billion in 2024.

What is the projected market size for the US Automation Control Components Devices Market by 2035?

The projected valuation for 2035 is 14.75 USD Billion.

What is the expected CAGR for the US Automation Control Components Devices Market during the forecast period?

The expected CAGR for the market from 2025 to 2035 is 3.24%.

Which companies are considered key players in the US Automation Control Components Devices Market?

Key players include Rockwell Automation, Siemens, Schneider Electric, Honeywell, Emerson Electric, General Electric, Mitsubishi Electric, ABB, and Omron.

How does the market perform in the Process Automation segment?

The Process Automation segment was valued at 2.08 USD Billion in 2024 and is projected to reach 2.85 USD Billion by 2035.

What is the valuation of the Manufacturing Automation segment in 2024?

The Manufacturing Automation segment was valued at 3.12 USD Billion in 2024 and is expected to grow to 4.2 USD Billion by 2035.

What are the projected values for the Building Automation segment by 2035?

The Building Automation segment is anticipated to increase from 1.56 USD Billion in 2024 to 2.1 USD Billion by 2035.

What is the expected growth for the Industrial Internet of Things technology in the market?

The Industrial Internet of Things technology is projected to grow from 4.4 USD Billion in 2024 to 6.6 USD Billion by 2035.

Which end-use sector shows the highest valuation in 2024?

The Manufacturing sector had the highest valuation at 3.12 USD Billion in 2024.

What is the projected growth for the Sensors component type in the market?

The Sensors component type is expected to grow from 2.08 USD Billion in 2024 to 2.85 USD Billion by 2035.

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