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    US Industrial Control Factory Automation Market

    ID: MRFR/SEM/20182-HCR
    128 Pages
    Aarti Dhapte
    September 2025

    United States Industrial Control and Factory Automation Market Research Report Information By Component Type (HMI, Industrial Robots, Control Valves, Sensors, and Others), By Control System (DCS, PLC, SCADA, and Others), By Vertical (Aerospace & Defense, Automotive, Chemical, Energy & Utilities, Food & Beverage, Healthcare, Manufacturing, Mining & Metal, Oil & Gas, Transportation, and Others) – US Market Forecast Till 2034

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    United States Industrial Control and Factory Automation Market Research Report —Forecast till 2034 Infographic
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    Table of Contents

    US Industrial Control Factory Automation Market Summary

    As per Market Research Future Analysis, the United States Industrial Control and Factory Automation Market is projected to grow significantly, with an estimated size of 103.42 USD Billion in 2024. The market is expected to expand from 111.70 USD Billion in 2025 to 223.33 USD Billion by 2034, reflecting a compound annual growth rate (CAGR) of 8.20% during the forecast period. Key drivers include government promotion of industrial automation and the increasing focus on energy efficiency and cost reduction.

    Key Market Trends & Highlights

    The market is witnessing several key trends that are shaping its growth trajectory.

    • Growing adoption of Distributed Control Systems (DCS) is enhancing process control and monitoring.
    • The industrial robots segment is dominating the market due to their efficiency in manufacturing processes.
    • Healthcare automation is improving patient care and operational efficiency, making it the highest revenue-generating vertical.
    • The SCADA control system is expected to grow rapidly due to the increasing adoption of Industry 4.0.

    Market Size & Forecast

    2024 Market Size USD 103.42 Billion
    2025 Market Size USD 111.70 Billion
    2034 Market Size USD 223.33 Billion

    Major Players

    Key players in the market include ABB Ltd., Emerson Electric Co., Honeywell International, Inc., Rockwell Automation, Inc., OMRON Corporation, Kawasaki Heavy Industries, Ltd., Mitsubishi Electric Corporation, Siemens AG, Schneider Electric, and Yokogawa Electric Corporation.

    US Industrial Control Factory Automation Market Trends

      • Growing adoption of distributed control systems (DCS) is driving market growth

    Process-oriented DCS solutions rely on an interconnected network of sensors, controllers, actuators, and terminals to function as a single master controller for all production activities within a facility. As a result, a DCS concentrates on process control and monitoring while giving facility operators a single view of all facility operations. Due to DCS's closed-loop control platform operation, more sophisticated process automation solutions can be implemented. Because of this, DCS is perfect for managing activities at a single plant or factory. Furthermore, optimizing the visibility of a facility's daily operational procedures depends on a DCS.

    The peer-to-peer access technique is used in digital communication between dispersed controllers, workstations, and other computing units; this is one of the major advantages of DCS systems in the United States. 

    In process sectors such as petrochemical, nuclear, and oil and gas, there is a growing need for controllers that provide specified process tolerance around a designated set point to attain higher levels of precision and control. Because DCS systems offer reduced operational complexity, project risk, and functions like flexibility for rapid production in highly demanding applications, these requirements have pushed their adoption. The energy sector is adopting DCS due to its ability to combine PLCs, safety systems, feedwater heaters, third-party controls, and numerous other plant process controls for heat exchangers, water quality, and feedwater heaters, among other things.

    Some organizations and DCS providers are implementing measures to enhance the security of distributed control systems in light of the increasing apprehension surrounding cybersecurity concerns about industrial control systems in the United States.

    Furthermore, the automotive industry is a significant player in the United States, with a significant presence in automated production facilities. It is observed that a lot of automakers use automation in their production facilities to guarantee accuracy and efficiency. Demand in the automotive industry is also expected to rise as the trend of moving from conventional to electric vehicles continues to gain momentum. The duration of a project is one of the main issues facing the automotive industry. Rapid return on investment initiatives, inexpensive automation, and cost-effective innovation support manufacturers' efforts to increase efficiency and boost competitiveness. 

    The main forces behind industrial robots in the automobile industry are the increasing use of automation in production processes, as well as digitization and artificial intelligence (AI). It has been shown that vehicle assembly dramatically increased with automation, demonstrating a development pattern in the number of automobiles produced in the United States while reducing costs and opening the door for the expansion of smart factory implementation in this industry. Thus, driving the Industrial Control and Factory Automation market revenue.

    The ongoing evolution of industrial control systems and factory automation technologies appears to be driving increased efficiency and productivity across various sectors, suggesting a robust trajectory for future growth in the United States market.

    U.S. Department of Commerce

    US Industrial Control Factory Automation Market Drivers

    Focus on Sustainability

    Sustainability is increasingly becoming a focal point within the Global United States Industrial Control and Factory Automation Market Industry. Companies are adopting automation solutions that not only improve efficiency but also reduce environmental impact. For instance, energy-efficient systems and waste reduction technologies are gaining traction as organizations strive to meet regulatory requirements and consumer expectations. This shift towards sustainable practices is likely to drive market growth, as businesses recognize the long-term benefits of integrating eco-friendly solutions into their operations, thereby enhancing their competitiveness in a global market.

    Market Growth Projections

    The Global United States Industrial Control and Factory Automation Market Industry is poised for substantial growth, with projections indicating a market size of 250 USD Billion in 2024 and an anticipated increase to 450 USD Billion by 2035. This growth trajectory suggests a compound annual growth rate of 5.49% from 2025 to 2035, reflecting the increasing adoption of automation technologies across various sectors. The market's expansion is likely driven by factors such as technological advancements, rising demand for automation, and government support initiatives, positioning it as a critical component of the broader industrial landscape.

    Technological Advancements

    The Global United States Industrial Control and Factory Automation Market Industry is propelled by rapid technological advancements. Innovations in artificial intelligence, machine learning, and the Internet of Things are enhancing automation capabilities. For instance, the integration of AI in manufacturing processes allows for predictive maintenance, reducing downtime and operational costs. As a result, the market is projected to reach 250 USD Billion in 2024, reflecting the growing demand for smart manufacturing solutions. Companies are increasingly adopting these technologies to improve efficiency and productivity, suggesting a robust growth trajectory in the coming years.

    Rising Demand for Automation

    The Global United States Industrial Control and Factory Automation Market Industry experiences a surge in demand for automation across various sectors. Industries such as automotive, pharmaceuticals, and food processing are increasingly automating their operations to enhance productivity and reduce labor costs. This trend is evidenced by the projected market growth to 450 USD Billion by 2035, driven by the need for efficient production processes. Automation not only streamlines operations but also improves product quality and consistency, making it a vital component for businesses aiming to remain competitive in a globalized market.

    Government Initiatives and Support

    Government initiatives play a crucial role in shaping the Global United States Industrial Control and Factory Automation Market Industry. Various federal and state programs are designed to promote advanced manufacturing technologies and automation. For example, initiatives aimed at fostering innovation and providing funding for research and development are likely to stimulate market growth. These efforts may contribute to the anticipated compound annual growth rate of 5.49% from 2025 to 2035, as businesses leverage government support to adopt cutting-edge technologies and enhance their operational capabilities.

    Integration of Cybersecurity Measures

    The integration of robust cybersecurity measures is becoming essential within the Global United States Industrial Control and Factory Automation Market Industry. As industrial systems become more interconnected, the risk of cyber threats increases, prompting companies to invest in advanced security solutions. This trend is indicative of a broader recognition of the importance of safeguarding operational technology. By prioritizing cybersecurity, organizations can protect their assets and ensure uninterrupted operations, which is crucial for maintaining competitiveness in an increasingly digital landscape. This focus on security may further bolster market growth as businesses seek to mitigate risks associated with automation.

    Market Segment Insights

    Get more detailed insights about United States Industrial Control and Factory Automation Market Research Report —Forecast till 2034

    Regional Insights

    Key Players and Competitive Insights

    The Industrial Control and Factory Automation market is expected to grow even more due to major players in the industry making significant R&D investments to extend their lines of equipment. Alongside these significant market developments, market participants engage in various strategic actions to broaden their market reach. These activities include introducing new Component Types, contractual agreements, mergers and acquisitions, increased investments, and cooperation with other organizations. The Industrial Control and Factory Automation sector needs to provide affordable products to grow and thrive in a more cutthroat and dynamic market.

    Major United States Industrial Control and Factory Automation market players are attempting to increase market demand by investing in research and development operations, including ABB Ltd., Emerson Electric Co., Honeywell International, Inc., Rockwell Automation, Inc., OMRON Corporation, Kawasaki Heavy Industries, Ltd., Mitsubishi Electric Corporation, Siemens AG, Schneider Electric, and Yokogawa Electric Corporation.

    Key Companies in the US Industrial Control Factory Automation Market market include

    Industry Developments

    April 2022: At Hannover Messe 2022, Critical Manufacturing revealed the most recent iteration of its Manufacturing Execution System (MES). Critical Manufacturing MES (V9) Improvements enable high-tech producers to thrive in shifting market dynamics.

    September 2021: Rockwell Automation, Inc., an industrial automation and digital transformation firm, acquired Plex Systems. This acquisition allows Rockwell to improve their cloud-delivered IMS and offer smart manufacturing for client operations.

    Future Outlook

    US Industrial Control Factory Automation Market Future Outlook

    The United States Industrial Control and Factory Automation Market is poised for growth at a 5.49% CAGR from 2024 to 2035, driven by technological advancements and increased automation.

    New opportunities lie in:

    • Invest in AI-driven predictive maintenance solutions to enhance operational efficiency.
    • Develop integrated IoT platforms for real-time data analytics and decision-making.
    • Expand offerings in cybersecurity solutions tailored for industrial automation systems.

    By 2035, the market is expected to exhibit robust growth, reflecting advancements in automation technologies.

    Market Segmentation

    US Industrial Control and Factory Automation Vertical Outlook

    • Aerospace & Defense
    • Automotive
    • Chemical
    • Energy & Utilities
    • Food & Beverage
    • Healthcare
    • Manufacturing
    • Mining & Metal
    • Oil & Gas
    • Transportation
    • Others

    US Industrial Control and Factory Automation Component Type Outlook

    • HMI
    • Industrial Robots
    • Control Valves
    • Sensors
    • Others

    US Industrial Control and Factory Automation Control System Outlook

    • DCS
    • PLC
    • SCADA
    • Others

    Report Scope

    Report Attribute/Metric Details
    Market Size 2024 USD 103.42 Billion
    Market Size 2025 USD 111.70 Billion
    Market Size 2034 USD 223.33 Billion
    Compound Annual Growth Rate (CAGR) 8.20% (2025-2034)
    Base Year 2024
    Market Forecast Period 2025-2034
    Historical Data 2020-2023
    Market Forecast Units Value (USD Billion)
    Report Coverage Revenue Forecast, Market Competitive Landscape, Growth Factors, and Trends
    Segments Covered Component Type, Control System, and Vertical
    Countries Covered United States
    Key Companies Profiled ABB Ltd., Emerson Electric Co., Honeywell International, Inc., Rockwell Automation, Inc., OMRON Corporation, Kawasaki Heavy Industries, Ltd., Mitsubishi Electric Corporation, Siemens AG, Schneider Electric, and Yokogawa Electric Corporation
    Key Market Opportunities ·         Cybersecurity solutions for industrial control systems ·         Implementing the concepts of Industry 4.0 manufacturing
    Key Market Dynamics ·         The government is promoting industrial automation ·         Rising importance of energy efficiency and cost reduction

    Market Highlights

    Author
    Aarti Dhapte
    Team Lead - Research

    She holds an experience of about 6+ years in Market Research and Business Consulting, working under the spectrum of Information Communication Technology, Telecommunications and Semiconductor domains. Aarti conceptualizes and implements a scalable business strategy and provides strategic leadership to the clients. Her expertise lies in market estimation, competitive intelligence, pipeline analysis, customer assessment, etc.

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    FAQs

    How much is the United States Industrial Control and Factory Automation market?

    The United States Industrial Control and Factory Automation market size was valued at USD 103.42 Billion in 2024.

    What is the growth rate of the United States Industrial Control and Factory Automation market?

    The market is projected to grow at a CAGR of 8.20% during the forecast period, 2025-2034.

    Who are the key players in the United States Industrial Control and Factory Automation market?

    The key players in the market are ABB Ltd., Emerson Electric Co., Honeywell International, Inc., Rockwell Automation, Inc., OMRON Corporation, Kawasaki Heavy Industries, Ltd., Mitsubishi Electric Corporation, Siemens AG, Schneider Electric, and Yokogawa Electric Corporation, among others.

    Which component type led the United States Industrial Control and Factory Automation market?

    The industrial robot category dominated the market in 2022.

    Which control system had the largest market share in the United States Industrial Control and Factory Automation market?

    The DCS category had the largest share of the market.

    1. EXECUTIVE SUMMARY
    2. MARKET INTRODUCTION
      1. Definition
      2. Scope of the Study
        1. Research Objective
        2. Assumptions
        3. Limitations
    3. RESEARCH METHODOLOGY
    4. Overview
      1. Data Mining
      2. Secondary Research
      3. Primary Research
        1. Primary Interviews and Information Gathering Process
        2. Breakdown
    5. of Primary Respondents
      1. Forecasting Model
      2. Market Size Estimation
        1. Bottom-Up Approach
        2. Top-Down Approach
      3. Data Triangulation
      4. Validation
    6. MARKET DYNAMICS
      1. Overview
      2. Drivers
      3. Restraints
      4. Opportunities
    7. MARKET FACTOR ANALYSIS
    8. Value Chain Analysis
      1. Porter’s Five Forces Analysis
        1. Bargaining
    9. Power of Suppliers
      1. Bargaining Power of Buyers
        1. Threat of
    10. New Entrants
      1. Threat of Substitutes
        1. Intensity of Rivalry
      2. COVID-19 Impact Analysis
        1. Market Impact Analysis
    11. Regional Impact
      1. Opportunity and Threat Analysis
    12. UNITED STATES
    13. INDUSTRIAL CONTROL AND FACTORY AUTOMATION MARKET, BY COMPONENT TYPE
      1. Overview
      2. HMI
      3. Industrial Robots
      4. Control Valves
      5. Sensors
      6. Others
    14. UNITED STATES INDUSTRIAL CONTROL AND FACTORY AUTOMATION MARKET,
    15. BY CONTROL SYSTEM
      1. Overview
      2. DCS
      3. PLC
      4. SCADA
      5. Others
    16. UNITED STATES INDUSTRIAL CONTROL AND FACTORY AUTOMATION MARKET,
    17. BY VERTICAL
      1. Overview
      2. Aerospace & Defense
      3. Automotive
      4. Chemical
      5. Energy & Utilities
      6. Food & Beverage
      7. Healthcare
      8. Manufacturing
      9. Mining & Metal
    18. Oil & Gas
      1. Transportation
      2. Others
    19. COMPETITIVE LANDSCAPE
      1. Overview
      2. Competitive Analysis
      3. Market Share Analysis
      4. Major Growth Strategy in the United States Industrial Control and Factory
    20. Automation Market,
      1. Competitive Benchmarking
      2. Leading Players
    21. in Terms of Number of Developments in the United States Industrial Control and Factory
    22. Automation Market,
      1. Key Developments and Growth Strategies
    23. New Product Launch/Service Deployment
      1. Merger & Acquisitions
    24. Joint Ventures
      1. Major Players Financial Matrix
        1. Sales &
    25. Operating Income, 2022
      1. Major Players R&D Expenditure. 2022
    26. COMPANY PROFILES
      1. ABB Ltd.
        1. Company Overview
    27. Financial Overview
      1. Products Offered
        1. Key Developments
        2. SWOT Analysis
        3. Key Strategies
      2. Emerson Electric
    28. Co.
      1. Company Overview
        1. Financial Overview
        2. Products
    29. Offered
      1. Key Developments
        1. SWOT Analysis
        2. Key
    30. Strategies
      1. Honeywell International, Inc.
        1. Company Overview
        2. Financial Overview
        3. Products Offered
        4. Key Developments
        5. SWOT Analysis
        6. Key Strategies
      2. Rockwell Automation,
    31. Inc.
      1. Company Overview
        1. Financial Overview
    32. Products Offered
      1. Key Developments
        1. SWOT Analysis
    33. Key Strategies
      1. OMRON Corporation
        1. Company Overview
    34. Financial Overview
      1. Products Offered
        1. Key Developments
        2. SWOT Analysis
        3. Key Strategies
      2. Kawasaki Heavy Industries,
    35. Ltd.
      1. Company Overview
        1. Financial Overview
    36. Products Offered
      1. Key Developments
        1. SWOT Analysis
    37. Key Strategies
      1. Mitsubishi Electric Corporation
        1. Company Overview
        2. Financial Overview
        3. Products Offered
        4. Key Developments
        5. SWOT Analysis
        6. Key Strategies
      2. Siemens AG
    38. Company Overview
      1. Financial Overview
        1. Products Offered
        2. Key Developments
        3. SWOT Analysis
        4. Key Strategies
      2. Schneider Electric
        1. Company Overview
        2. Financial
    39. Overview
      1. Products Offered
        1. Key Developments
    40. SWOT Analysis
      1. Key Strategies
      2. Yokogawa Electric Corporation
        1. Company Overview
        2. Financial Overview
        3. Products
    41. Offered
      1. Key Developments
        1. SWOT Analysis
    42. Key Strategies
    43. APPENDIX
      1. References
      2. Related Reports
    44. AUTOMATION MARKET, SYNOPSIS, 2020-2034
    45. AND FACTORY AUTOMATION MARKET, ESTIMATES & FORECAST, 2020-2034 (USD BILLION)
    46. TYPE, 2020-2034 (USD BILLION)
    47. FACTORY AUTOMATION MARKET, BY CONTROL SYSTEM, 2020-2034 (USD BILLION)
    48. UNITED STATES INDUSTRIAL CONTROL AND FACTORY AUTOMATION MARKET, BY VERTICAL, 2020-2034
    49. (USD BILLION)
    50. MARKET STRUCTURE FOR THE UNITED STATES INDUSTRIAL CONTROL AND FACTORY AUTOMATION
    51. MARKET
    52. FACTORY AUTOMATION MARKET
    53. AUTOMATION MARKET, SHARE (%), BY COMPONENT TYPE, 2022
    54. INDUSTRIAL CONTROL AND FACTORY AUTOMATION MARKET, SHARE (%), BY CONTROL SYSTEM,
    55. SHARE (%), BY VERTICAL, 2022
    56. FACTORY AUTOMATION MARKET: COMPANY SHARE ANALYSIS, 2022 (%)
    57. FINANCIAL OVERVIEW SNAPSHOT
    58. EMERSON ELECTRIC CO: FINANCIAL OVERVIEW SNAPSHOT
    59. CO: SWOT ANALYSIS
    60. SNAPSHOT
    61. ROCKWELL AUTOMATION, INC.: FINANCIAL OVERVIEW SNAPSHOT
    62. AUTOMATION, INC.: SWOT ANALYSIS
    63. SNAPSHOT
    64. HEAVY INDUSTRIES, LTD.: FINANCIAL OVERVIEW SNAPSHOT
    65. INDUSTRIES, LTD.: SWOT ANALYSIS
    66. FINANCIAL OVERVIEW SNAPSHOT
    67. ANALYSIS
    68. AG: SWOT ANALYSIS
    69. CORPORATION: FINANCIAL OVERVIEW SNAPSHOT
    70. SWOT ANALYSIS

    United States Industrial Control and Factory Automation Market Segmentation

    Market Segmentation Overview

    • Detailed segmentation data will be available in the full report
    • Comprehensive analysis by multiple parameters
    • Regional and country-level breakdowns
    • Market size forecasts by segment
    Report Infographic
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