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Thermoplastic Honeycomb Market Size

ID: MRFR//2840-HCR | 140 Pages | Author: Chitranshi Jaiswal| November 2024

The Thermoplastic Honeycomb market is influenced by different factors that shape its dynamics, driven by the uses of these structures in industries like aerospace, automobile, and construction. The prompt demands for lightweight and strong materials are one of the primary drivers where thermoplastic honeycombs are known to have an exceptional strength-to-weight ratio as well as versatility. The thermoplastic Honeycomb market is influenced largely by regulatory considerations and sustainability concerns within this industry. For example, they are key components in lightweight structural applications that must be regulated for product safety and environmental responsibility. Thus, manufacturers must meet such standards to be able to sell their products legally in line with eco-conscious expectations from customers and meet regulatory needs. The commitment of the industry to developing recyclable and eco-friendly honeycomb structures demonstrates increasing demand for sustainable solutions.
The global economic landscape significantly contributes to shaping the Thermoplastic Honeycomb market. The need for these honeycombs is mainly affected by economic situations, including aerospace and automotive production, infrastructure projects, and demand for energy-efficient solutions, among others. Technological advancements in honeycomb structures contribute significantly to the evolution of this market. Using innovative processes during manufacturing, composite materials, or design configurations will, therefore, improve the performance, versatility, or applicability of Thermoplastic Honeycombs that could be used in making airplanes, among other things. Companies that invest heavily in research are those that will succeed in being at par with technology, catering to evolutionary business needs, and becoming competitive enough to win over competitors on an international scale.
Supply chain dynamics include raw material availability and pricing, which play a significant role in determining how well a company can compete within its industry. Usually, thermoplastic polymers, reinforcement fibers, and other additives form some of the main raw materials used when designing any honeycombs in question here, such as carbon fiber-reinforced thermoplastics. Global trade policies and geopolitical factors are also shaping the Thermoplastic Honeycomb market. Tariffs, trade agreements, and geopolitical tensions can hinder or promote the movement of composites worldwide, which in turn affects supply and demand. Competition within this sector is driven by various things, such as key players, their respective market share, and strategic initiatives. As a way of remaining competitive in the market, companies usually focus on product innovation, expanding their product portfolios, or creating strategic partnerships to enhance the same.

Covered Aspects:

Report Attribute/Metric Details
Growth Rate   5.10%

Global Thermoplastic Honeycomb Market Overview


Thermoplastic HoneycombMarket Size was valued at USD 0.81 billion in 2023. The Thermoplastic Honeycomb industry is projected to grow from USD 0.85 Billion in 2024 to USD 1.26 billion by 2032, exhibiting a compound annual growth rate (CAGR) of 5.10% during the forecast period (2024 - 2032).
Honeycomb structures are synthesized by integration of small hexagonal hollow cells. These structures provide a material of great strength and low density. The main advantage of hexagonal structure is that it reduces the wastage of material which in turn lowers the cost of production. Depending upon the type thermoplastic material, its honeycomb structure is classified into Polycarbonate Honeycomb and Polypropylene Honeycomb. Thermoplastic Honeycomb structure exhibits some additional properties such as moisture resistance, easy application and customization of sheets into desired shapes. The clarity and transparency of Thermoplastic Honeycomb is useful in lamps and lighting applications. Applications of thermoplastic honeycomb can be found in many industries such as aerospace, automotive, construction, and sports. Apart from this, Thermoplastic Honeycomb are also used in electronic devices due to its insulating property. The LED lighting technology used for decorative and entertainment purpose also makes use of Thermoplastic Honeycomb.

Thermoplastic Honeycomb Market Overview
Thermoplastic Honeycomb is environment friendly owing to its 100 % recyclability. The aerospace industry is witnessing constantly growing demand of light weight material for manufacturing. The global market for aerospace composites and core materials is growing at the highest CAGR among all its end use industries, which is expected to propel growth of the Global Thermoplastic Honeycomb Market. Thermoplastic Honeycomb is anticipated to witness growth in demand during the forecast period owing to the sluggish demand of metal honeycomb structure. In addition to this the cost intensive nature of metal honeycomb make Thermoplastic Honeycomb more competitive in numerous applications. The global sports industry is set to grow at higher CAGR of ~7% on account of forthcoming Olympic Games in 2020. Moreover, the constant growth of construction segment around the world is projected to help push the growth of the Global Thermoplastic Honeycomb Market. However, the complex interaction between various damage mechanisms such as shock, abrasion, and low velocity impacts that causes deformation in the structure due to non-elastic behavior of some constituent material. This is expected to negatively impact the growth trajectory of Thermoplastic Honeycomb Market. Nevertheless, endearing researches in a bid to find new advanced elastic constituent materials to overcome this concern may help the market to retain momentum.


In 2022, Gifu Plastic was the first to industrialise EconCore's patented continuous production thermoplastic honeycomb, following a relationship that began in 2006. Gifu Plastic, a specialist in general plastics manufacturing, was founded in 1953, when the plastics industry was still in its early stages. At the New Materials exposition in Tokyo in 2009, Gifu Plastic introduced the first further processed panels for logistics and packaging, which were marketed in Japan under the name Teccell.


EconCore (Leuven, Belgium), a honeycomb sandwich manufacturer, partnered with Flaxco (Roeselare, Belgium) in 2022 to develop and manufacture a revolutionary thermoplastic honeycomb sandwich panel. Flaxco was founded in the early 1850s and specializes in flax fiber weaving for a wide range of applications, including apparel, upholstery, and decorating.


List of Key Players in the Thermoplastic Honeycomb Market

Key players in the Global Thermoplastic Honeycomb Market are 



  • Plascore (Germany),

  • Corex Honeycomb (U.K.),

  • EconCore (Belgium),

  • Universal Metaltek (India),

  • Design Composite GmbH (Austria),

  • Nidaplast (France),

  • Tubus Bauer GmbH (Germany) and


Global Thermoplastic Honeycomb Market Share, by End Use Industry 2016 (%): Thermoplastic Honeycomb Market Regional Analysis:

The Global Thermoplastic Honeycomb Market is spanned across five key regions including, Asia Pacific, North America, Europe, Middle East & Africa, and Latin America. Asia Pacific is the fastest growing market among them due to the growing aerospace industry in this region. India and China are growing at the highest CAGR on account of ongoing developments in aerospace and automotive sector in these countries. North America is the second most significant region in the Global Thermoplastic Honeycomb Market. U.S. is the major shareholder of this regional market owing to the growth of established end use industries such as aerospace and sports industry. The U.S. aerospace companies are expected to continue leading the global aerospace market over the forecast period. Europe is one of important regions in the Global Thermoplastic Honeycomb Market. Germany, U.K, and France are the leading markets in this region, which is attributed to the presence of renowned automotive industries. European automotive industry is evolving with the advent of light weight, energy efficient, and electric vehicles. Middle East & Africa is estimated grow at significant CAGR due to upcoming FIFA world cup in 2022, which is to be held at Qatar. This in turn would drive the growth of sports industry in this region which may increase the demand of Thermoplastic Honeycomb. Latin America is currently holding smaller share of the Global Thermoplastic Honeycomb Market. During the forecast period the region is projected to witness moderate growth.

Segmentations

The Global Thermoplastic Honeycomb Market has been segmented into type, end use industry, and region. On the basis of type, the market is divided into Polypropylene Honeycomb, and Polycarbonate Honeycomb, wherein the use of Polypropylene Honeycomb for making core is the leading segment. Based on end use industry the Global Thermoplastic Honeycomb Market is segmented into aerospace, automotive, construction, sports, wind energy and others. Among these industries, aerospace is holding major share of overall demand of thermoplastic honeycomb. Geographically, the market is divided into five key regions, including Asia Pacific, North America, Europe, Middle East & Africa, and Latin America.

Industry/ Innovation/ Related News:

July 25, 2019 -EconCore N V (Belgium), a leading manufacturer of honeycomb sandwich panels and parts, announced its partnership with Ultrapolymers Group NV ((Belgium), a leading distributor of rubber and plastics products and DuFor Polyester Specialties (the Netherlands), a leading developer of custom-made polyesters to develop recycled PET thermoplastic honeycomb. The project to develop a thermoplastic honeycomb core made from recycled PET is funded by the Flemish Government. EconCore offers a worldwide patented process for continuous and cost-effective production of thermoplastic honeycombs whereas, Ultrapolymers and DuFor have extensive knowledge & expertise in processing PET and recycled PET (rPET) polymers.


Intended Audience:



  • Thermoplastic honeycomb Manufacturers

  • Traders and distributors of thermoplastic honeycomb

  • Research and development institutes

  • Potential investors

  • Raw material suppliers

  • Nationalized laboratory

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