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    Robotics Welding Market

    ID: MRFR/IA - E/23136-HCR
    128 Pages
    Snehal Singh
    September 2025

    Robotics Welding Market Research Report By Type (Articulated Robots, Cartesian Robots, Collaborative Robots, Scara Robots, Delta Robots), By Application (Automotive, Machinery, Electronics, Aerospace, Medical), By Welding Type (Arc Welding, Spot Welding, Laser Welding, MIG Welding), By Payload Capacity (Up to 10 kg, 10-50 kg, 50-200 kg, Over 200 kg), By Reach (Up to 1 meter, 1-2 meters, 2-5 meters, Over 5 meters) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and Africa) - Forecast to 2034

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    Robotics Welding Market Research Report — Global Forecast till 2034 Infographic
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    Robotics Welding Market Summary

    The Global Robotics Welding Market is projected to grow significantly from 4.72 USD Billion in 2024 to 19.6 USD Billion by 2035.

    Key Market Trends & Highlights

    Robotics Welding Key Trends and Highlights

    • The market is expected to experience a compound annual growth rate (CAGR) of 13.82% from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 19.6 USD Billion, indicating robust growth potential.
    • In 2024, the market is valued at 4.72 USD Billion, reflecting the increasing integration of automation in manufacturing processes.
    • Growing adoption of robotics welding due to the need for enhanced efficiency and precision is a major market driver.

    Market Size & Forecast

    2024 Market Size 4.72 (USD Billion)
    2035 Market Size 19.6 (USD Billion)
    CAGR (2025-2035) 13.82%

    Major Players

    ABB, Yaskawa Electric, FANUC, Kawasaki Heavy Industries, Nachi-Fujikoshi, Kuka AG, Denso Corporation, Esab Welding Cutting Products, Lincoln Electric Holdings, Inc., Universal Robots A/S, Panasonic Corporation

    Robotics Welding Market Trends

    The Robotics Welding Market is highly expected to witness growth owing to some prominent reasons. The growth of the robotic welding market is attributed to the growing integration of automation in the manufacturing sectors, especially in the case of robotic welding, which improves quality and efficiency. With the development of technological features such as AI, the welding robots are also equipped with advanced features, increasing their accuracy and versatility. Furthermore, the shift to high-strength, lightweight materials, particularly in the automotive and aerospace industries, provides a platform for robotic welding to be adopted in these industries.

    Common market drivers include labor shortages and increased costs of labour as well as the need to boost productivity and efficiency. Also, more complex welding techniques and requirements for high-precision welds are contributing to expansion as well. Additionally, the market growth is further spurred by policies and programs that promote the use of automation and robotics.

    The most recent advanced robotics welding market trend is the increasing implementation of collaborative robots that assist human operators in performing tasks accurately and safely. Another development that is gaining popularity is the cloud-based welding management systems that offer weld management in the cloud, enhancing the process with available real-time information. In addition, the use of AR and VR technologies is facilitating the remote monitoring, training, and maintenance of welding robots thereby improving operational efficiency and reducing costs.

    The ongoing advancements in automation technologies are likely to enhance productivity and efficiency in the manufacturing sector, thereby driving the adoption of robotics welding solutions across various industries.

    U.S. Department of Commerce

    Robotics Welding Market Drivers

    Labor Shortages

    The Global Robotics Welding Market Industry is significantly influenced by labor shortages, particularly in skilled welding positions. As the workforce ages and fewer individuals enter the trade, companies are turning to robotic solutions to fill the gap. Robotics can perform repetitive tasks with high precision, alleviating the pressure on human workers and allowing them to focus on more complex activities. This shift is particularly evident in regions facing acute labor shortages, where businesses are investing in robotic welding systems to maintain production levels. Consequently, this trend is likely to propel the market towards an estimated value of 19.6 USD Billion by 2035.

    Market Growth Projections

    The Global Robotics Welding Market Industry is projected to experience substantial growth over the next decade, with estimates indicating a rise from 4.72 USD Billion in 2024 to 19.6 USD Billion by 2035. This trajectory suggests a compound annual growth rate of 13.82% from 2025 to 2035, reflecting the increasing adoption of robotic welding solutions across various sectors. The market dynamics are influenced by factors such as technological advancements, rising demand for automation, and labor shortages, which collectively contribute to the robust growth outlook for the industry.

    Technological Advancements

    The Global Robotics Welding Market Industry is experiencing rapid technological advancements that enhance the efficiency and precision of welding processes. Innovations such as artificial intelligence and machine learning are being integrated into robotic systems, allowing for real-time adjustments and improved weld quality. For instance, companies are adopting advanced sensors and vision systems that enable robots to adapt to varying material conditions. This trend is likely to drive market growth, as businesses seek to optimize production and reduce waste. As a result, the market is projected to reach 4.72 USD Billion in 2024, reflecting the increasing reliance on sophisticated welding technologies.

    Increasing Quality Standards

    The Global Robotics Welding Market Industry is also driven by the increasing quality standards imposed by regulatory bodies across various sectors. Industries such as aerospace and automotive are subject to stringent quality control measures, necessitating the adoption of advanced welding technologies. Robotic welding systems offer enhanced consistency and repeatability, ensuring that welds meet or exceed these rigorous standards. For instance, manufacturers are utilizing robotic systems to achieve precise welds that comply with international quality certifications. This emphasis on quality is expected to further stimulate market growth, as companies invest in robotics to enhance their competitive edge.

    Rising Demand for Automation

    The Global Robotics Welding Market Industry is witnessing a surge in demand for automation across various sectors, including automotive, aerospace, and construction. As industries strive for higher productivity and reduced labor costs, robotic welding solutions are becoming increasingly attractive. Automation not only enhances production rates but also improves safety by minimizing human exposure to hazardous environments. For example, automotive manufacturers are increasingly implementing robotic welding systems to streamline assembly lines. This growing trend is expected to contribute to a compound annual growth rate of 13.82% from 2025 to 2035, indicating a robust future for automated welding solutions.

    Global Expansion of Manufacturing

    The Global Robotics Welding Market Industry is benefiting from the global expansion of manufacturing activities, particularly in emerging economies. Countries in Asia-Pacific and Latin America are increasingly investing in manufacturing infrastructure, leading to a heightened demand for efficient welding solutions. As these regions develop their industrial capabilities, the adoption of robotic welding technologies is becoming a priority to enhance productivity and competitiveness. For example, manufacturers in India and Brazil are integrating robotic systems to modernize their operations. This trend is anticipated to drive significant growth in the market, aligning with the overall trajectory of global manufacturing expansion.

    Market Segment Insights

    Robotics Welding Market Type Insights

    Type segmentation in the Robotics Welding Market means its division into Articulated Robots, Cartesian Robots, Collaborative Robots, SCARA Robots, and Delta Robots. The Articulated Robots has the highest market share in 2023 and will continue to be the leader within the analyzed period. Articulated robots are highly flexible and precise, which is why they can be used for multiple welding purposes, including even complicated and delicate tasks.

    The next type that will experience certain growth is Cartesian Robots, as they are considered to be the most cost-effective and easy to use.Due to their qualities, the above type may be used in various conditions, including in high-pressure manufacturing environments requiring high precision and repeatability. Collaborative Robots are also getting more popular as they can perform various tasks without being separated from people with special sensors and other safety technology. At the same time, with humans, the above type uses relatively simple end-effectors, which limit the kinds of welds they can perform.

    SCARA robots are among the fastest ones, and they have the smallest warranties due to high precision.The above type may be used for the welding of microchips and other electronic components; delta robots are the fastest and are used in applications requiring complex welding paths. Their simplest use is in the food and beverage industry, where delta robots are used to package and weld food. Finally, the Robotics Welding Market will experience 13.82 percent CAGR growth, reaching an overall valuation of 11.67 billion USD by 2032.

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Robotics Welding Market Application Insights

    The Robotics Welding Market segmentation by application includes Automotive, Machinery, Electronics, Aerospace, and Medical. The automotive segment accounted for the largest share of the Robotics Welding Market in 2023 and is projected to maintain its dominance over the forecast period.

    The growth of the automotive industry, particularly in emerging economies like China and India, is driving the demand for robotics welding in the automotive sector. The machinery segment is also expected to witness significant growth over the forecast period.The increasing demand for automation in various industries, such as metal fabrication and construction, is driving the growth of this segment. The electronics segment is another major application area for robotics welding.

    The growing demand for consumer electronics and the increasing adoption of robotics in electronics manufacturing are contributing to the growth of this segment. The aerospace segment is also expected to witness steady growth over the forecast period. The growing demand for lightweight and efficient aircraft is driving the adoption of robotics welding in the aerospace industry.The medical segment is expected to witness moderate growth over the forecast period. The increasing adoption of robotics in medical applications, such as surgical robots and rehabilitation robots, is driving the growth of this segment.

    Robotics Welding Market Welding Type Insights

    The Robotics Welding Market is segmented based on Welding Type into Arc Welding equipment, Spot Welding, Laser Welding, and MIG Welding. The Arc Welding segment accounted for the largest market share in 2023 and is expected to maintain its dominance throughout the forecast period. The growth of this segment can be attributed to the increasing adoption of arc welding robots in various industries, including automotive, aerospace, and shipbuilding.

    The Spot Welding segment is expected to witness significant growth over the forecast period due to its wide application in the automotive industry.Laser Welding is expected to gain traction during the forecast period owing to its high precision and efficiency. MIG Welding is also expected to experience growth due to its versatility and cost-effectiveness. The rising demand for automation in welding processes, coupled with the increasing adoption of robotics in manufacturing industries, is driving the market growth.

    Robotics Welding Market Payload Capacity Insights

    The payload capacity segment is a crucial aspect of the Robotics Welding Market segmentation. It categorizes welding robots based on the maximum weight they can handle during welding operations. The 'Up to 10 kg' segment caters to lightweight applications such as small-scale manufacturing and electronics assembly. It accounted for a significant market share in 2023 due to its versatility and cost-effectiveness.

    The '10-50 kg' segment is suitable for medium-duty welding tasks, including automotive and aerospace components. It is projected to witness steady growth over the forecast period.The '50-200 kg' segment targets heavy-duty industrial applications, such as shipbuilding and construction. It is expected to contribute substantially to the Robotics Welding Market revenue by 2024 and beyond. The 'Over 200 kg' segment addresses highly demanding welding requirements in industries like mining and heavy equipment manufacturing. Its growth potential is attributed to the increasing adoption of automated welding solutions for large-scale projects.

    Robotics Welding Market Reach Insights

    The Reach segment is a crucial aspect of the Robotics Welding Market, offering insights into the range of applications for robotic welding systems. The market is segmented into four sub-segments based on reach: Up to 1 meter, 1-2 meters, 2-5 meters, and Over 5 meters.

    Each sub-segment caters to specific industry needs, such as small-scale welding in close quarters or large-scale welding in open areas. The "Up to 1-meter" sub-segment is projected to hold a significant share of the Robotics Welding Market revenue in 2024, driven by its versatility and suitability for confined spaces.It is commonly used in automotive, electronics, and medical device manufacturing, where precision and flexibility are paramount. The "1-2 meters" sub-segment follows closely, with applications in industries such as construction, shipbuilding, and heavy machinery manufacturing.

    The "2-5 meters" sub-segment is expected to witness steady growth, catering to industries such as aerospace, automotive, and shipbuilding, where larger workpieces and complex geometries require extended reach. The "Over 5 meters" sub-segment holds potential for growth in industries such as shipbuilding, offshore construction, and wind turbine manufacturing, where long-reach systems are essential for reaching remote or inaccessible areas.

    Overall, the Reach segment in the Robotics Welding Market is poised for growth, driven by increasing automation and technological advancements. The market segmentation provides valuable insights into the diverse applications and industry-specific requirements for robotic welding systems, enabling manufacturers and end-users to make informed decisions.

    Get more detailed insights about Robotics Welding Market Research Report — Global Forecast till 2034

    Regional Insights

    Regionally, North America held the largest market share in 2023, accounting for over 35% of the global revenue. The region's dominance can be attributed to the strong presence of the automotive and manufacturing industries, which are key adopters of robotics welding solutions. Europe held the second-largest market share, followed by APAC.

    The APAC region is anticipated to witness the highest growth rate over the forecast period, owing to the increasing adoption of automation in manufacturing industries and the presence of a large automotive sector in countries like China, Japan, and South Korea.South America and MEA are expected to contribute a smaller share to the overall market, but they offer growth opportunities due to the growing investments in infrastructure and industrial development.

    Robotics Welding Market 3

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Key Players and Competitive Insights

    Major players in the Robotics Welding Market industry are focusing on developing innovative products and expanding their global presence. Leading Robotics Welding Market players are investing heavily in research and development to improve the efficiency and productivity of their robots.

    The Robotics Welding Market industry is expected to witness significant growth in the coming years, driven by the increasing adoption of automation in various industries. The competitive landscape of the Robotics Welding Market is characterized by the presence of several key players, including ABB, Yaskawa Electric, FANUC, Kawasaki Heavy Industries, and Nachi-Fujikoshi. These companies are focusing on expanding their product portfolios, increasing their production capacities, and establishing strategic alliances to gain a competitive edge in the market.ABB is a leading player in the Robotics Welding Market industry, with a strong focus on innovation and customer satisfaction.

    The company offers a wide range of robotic welding solutions, including arc welding robots, spot welding robots, and laser welding robots. ABB robots are known for their high precision, speed, and reliability, making them ideal for a variety of welding applications.

    The company has a global presence, with operations in over 50 countries and a strong distribution network that ensures the timely delivery of its products and services. ABB is committed to providing its customers with the best possible solutions and support and is constantly investing in research and development to improve its products and services.Another major player in the Robotics Welding Market is Yaskawa Electric.

    The company offers a wide range of industrial robots, including welding robots, painting robots, and assembly robots. Yaskawa Electric robots are known for their high performance, reliability, and ease of use. The company has a global presence, with operations in over 20 countries and a strong distribution network that ensures the timely delivery of its products and services. Yaskawa Electric is committed to providing its customers with the best possible solutions and support and is constantly investing in research and development to improve its products and services.

    Key Companies in the Robotics Welding Market market include

    Industry Developments

    • Q2 2024: Lincoln Electric Acquires RedViking’s Automated Guided Vehicle (AGV) Business Lincoln Electric announced the acquisition of RedViking’s AGV business, expanding its automation and robotic welding solutions portfolio. The deal aims to strengthen Lincoln Electric’s position in advanced manufacturing automation.
    • Q2 2024: Yaskawa Motoman Introduces New ArcWorld LC Robotic Welding System Yaskawa Motoman launched the ArcWorld LC, a compact robotic welding system designed for small- to medium-sized parts, targeting job shops and manufacturers seeking to automate welding processes efficiently.
    • Q2 2024: ABB opens new robotics mega factory in Shanghai ABB inaugurated its new robotics mega factory in Shanghai, which will serve as a global hub for manufacturing next-generation robots, including those for welding applications in automotive and general industry.
    • Q3 2024: FANUC America Expands Operations with New Facility in Michigan FANUC America opened a new facility in Michigan to increase production capacity for its industrial robots, including robotic welding systems, to meet growing demand in North America.
    • Q3 2024: KUKA and Ford Announce Partnership to Advance Robotic Welding in EV Manufacturing KUKA and Ford announced a partnership to deploy advanced robotic welding solutions in Ford’s electric vehicle manufacturing plants, aiming to improve efficiency and weld quality.
    • Q3 2024: OTC Daihen Launches FD-V25 High-Speed Welding Robot OTC Daihen introduced the FD-V25, a high-speed welding robot designed for increased productivity and precision in automated welding applications.
    • Q4 2024: Universal Robots and ESAB Announce Strategic Partnership for Collaborative Welding Solutions Universal Robots and ESAB entered a strategic partnership to develop collaborative robotic welding solutions, combining Universal Robots’ cobot technology with ESAB’s welding expertise.
    • Q4 2024: Tesla Expands Gigafactory Berlin with New Robotic Welding Line Tesla announced the expansion of its Gigafactory Berlin, including the installation of a new robotic welding line to support increased production of electric vehicles.
    • Q1 2025: Panasonic Launches TAWERS XT Robotic Welding System Panasonic unveiled the TAWERS XT, an advanced robotic welding system featuring integrated artificial intelligence for real-time weld quality monitoring and process optimization.
    • Q1 2025: Cloos Robotics Opens New Welding Automation Center in Germany Cloos Robotics opened a new welding automation center in Germany to showcase and develop advanced robotic welding technologies for automotive and industrial clients.
    • Q2 2025: Hyundai Robotics Secures Major Contract for Robotic Welding Systems in India Hyundai Robotics won a significant contract to supply robotic welding systems to a leading Indian automotive manufacturer, supporting the country’s push for manufacturing automation.
    • Q2 2025: Fronius International Launches iWave Multiprocess Robotic Welding Platform Fronius International introduced the iWave, a multiprocess robotic welding platform designed to offer greater flexibility and control for complex industrial welding applications.

    Future Outlook

    Robotics Welding Market Future Outlook

    The Robotics Welding Market is projected to grow at a 13.82% CAGR from 2024 to 2035, driven by advancements in automation, demand for precision, and cost efficiency.

    New opportunities lie in:

    • Develop AI-driven welding solutions to enhance precision and reduce operational costs.
    • Expand into emerging markets with tailored robotic solutions for local industries.
    • Invest in R&D for hybrid welding technologies that combine traditional and robotic methods.

    By 2035, the Robotics Welding Market is expected to achieve substantial growth, reflecting its critical role in manufacturing innovation.

    Market Segmentation

    Robotics Welding Market Type Outlook

    • Articulated Robots
    • Cartesian Robots
    • Collaborative Robots
    • Scara Robots
    • Delta Robots

    Robotics Welding Market Reach Outlook

    • Up to 1 meter
    • 1-2 meters
    • 2-5 meters
    • Over 5 meters

    Robotics Welding Market Regional Outlook

    • North America
    • Europe
    • South America
    • Asia Pacific
    • Middle East and Africa

    Robotics Welding Market Application Outlook

    • Automotive
    • Machinery
    • Electronics
    • Aerospace
    • Medical

    Robotics Welding Market Welding Type Outlook

    • Arc Welding
    • Spot Welding
    • Laser Welding
    • MIG Welding

    Robotics Welding Market Payload Capacity Outlook

    • Up to 10 kg
    • 10-50 kg
    • 50-200 kg
    • Over 200 kg

    Report Scope

    Report Attribute/Metric Details
    Market Size 2024    4.72 (USD Billion)
    Market Size 2025    5.37 (USD Billion)
    Market Size 2034    17.22 (USD Billion)
    Compound Annual Growth Rate (CAGR)     13.82% (2025 - 2034)
    Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    Base Year 2024
    Market Forecast Period 2025 - 2034
    Historical Data 2019 - 2023
    Market Forecast Units USD Billion
    Key Companies Profiled ABB, HylecAPL, Fronius International GmbH, Stäubli International AG, Kawasaki Heavy Industries, Ltd., Kuka AG, Denso Corporation, Nachi-Fujikoshi Corp., Fanuc Corporation, Yaskawa Electric Corporation, Esab Welding Cutting Products, Kemppi Oy, Lincoln Electric Holdings, Inc., Universal Robots A/S, Panasonic Corporation
    Segments Covered Type, Application, Welding Type, Payload Capacity, Reach, Regional
    Key Market Opportunities Automation of welding processes Increased productivity and efficiency Improved weld quality and accuracy Reduced labor costs and downtime Safety enhancements
    Key Market Dynamics Rising labor costs Increasing demand for automation Technological advancements Growing adoption in the automotive industry Government initiatives supporting automation
    Countries Covered North America, Europe, APAC, South America, MEA

    FAQs

    What is the market size of the Robotics Welding Market?

    The Robotics Welding Market is expected to reach a value of 17.22 billion U.S. dollars by 2034, exhibiting a CAGR of 13.82% during the forecast period (2025-2034).

    What are the key factors driving the growth of the Robotics Welding Market?

    The growth of the robotics welding market is primarily attributed to the increasing adoption of automation in manufacturing industries, rising demand for high-quality and efficient welding processes, and the growing need for improved productivity and cost reduction.

    What are the major applications of Robotics Welding?

    Robotics welding has extensive applications in various industries, including automotive, aerospace, shipbuilding, construction, and general fabrication. It is used in a wide range of welding processes, such as arc welding, spot welding, and laser welding.

    Which region is expected to hold the largest market share in the Robotics Welding Market?

    North America is anticipated to dominate the Robotics Welding Market throughout the forecast period.

    Who are the key competitors in the Robotics Welding Market?

    Major players in the Robotics Welding Market include ABB, Yaskawa Electric Corporation, Kawasaki Heavy Industries, Ltd., FANUC Corporation, and OTC Daihen, Inc. These companies offer a wide range of welding robots and systems to meet the diverse needs of various industries.

    What are the challenges faced by the Robotics Welding Market?

    The robotics welding market faces certain challenges, including the high cost of implementation, the need for skilled labor to operate and maintain the robots, and the potential for job displacement in certain sectors.

    What are the opportunities for growth in the Robotics Welding Market?

    The robotics welding market presents significant opportunities for growth due to the increasing adoption of Industry 4.0 technologies, the growing demand for lightweight and durable materials, and the rising focus on sustainability and environmental regulations.

    What is the expected growth rate of the Robotics Welding Market?

    The Robotics Welding Market is projected to grow at a CAGR of 13.82% from 2025 to 2034, driven by the aforementioned factors and the increasing adoption of robotics in manufacturing processes.

    What are the key trends shaping the Robotics Welding Market?

    Key trends shaping the robotics welding market include the integration of artificial intelligence (AI) and machine learning (ML) technologies, the development of collaborative robots, and the increasing adoption of cloud-based robotics solutions.

    What is the impact of COVID-19 on the Robotics Welding Market?

    The COVID-19 pandemic had a moderate impact on the robotics welding market. While there was a temporary slowdown in demand during the initial stages of the pandemic, the market has since rebounded and is expected to continue its growth trajectory in the coming years.

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