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Milled Carbon Fiber Market Research Report By Grade (Standard Modulus, Intermediate Modulus, High Modulus, Ultra-High Modulus), By Fiber Type (PAN-Based, Pitch-Based), By Application (Aerospace & Defense, Automotive, Industrial, Consumer Electronics), By Production Process (Wet Milling, Dry Milling) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and Africa) - Forecast to 2032


ID: MRFR/CnM/28561-HCR | 128 Pages | Author: Priya Nagrale| November 2024

Global  Milled Carbon Fiber Market Overview

Milled Carbon Fiber Market Size was estimated at 4.31 (USD Billion) in 2022.The Milled Carbon Fiber Industry is expected to grow from 4.81 (USD Billion) in 2023 to 12.9 (USD Billion) by 2032. The Milled Carbon Fiber Market CAGR (growth rate) is expected to be around 11.59% during the forecast period (2024 - 2032).


Key Milled Carbon Fiber Market Trends Highlighted


Key drivers of the milled carbon fiber market include increasing demand from the aerospace and automotive industries, growing adoption in sporting goods, and rising demand for lightweight and high-performance materials. The market is also driven by growing environmental awareness and the need for sustainable solutions, as milled carbon fiber offers significant weight savings and durability.


Opportunities for growth in the milled carbon fiber market lie in the development of new applications in industries such as electronics, medical, and construction. Technological advancements in milling techniques and the development of hybrid materials present further growth potential.Recent trends in the milled carbon fiber market include the emergence of continuous fiber-reinforced thermoplastic composites, which offer improved toughness and impact resistance. The market is also witnessing increasing demand for prepregs and other intermediate products, as well as the development of eco-friendly milled carbon fibers with reduced environmental impact.


Milled_Carbon_Fiber_Market_1


Source Primary Research, Secondary Research, MRFR Database and Analyst Review


Milled Carbon Fiber Market Drivers


Increasing Demand for Lightweight Materials in Automotive and Aerospace Industries


The automotive and aerospace industries are constantly striving to reduce the weight of their vehicles and aircraft to improve fuel efficiency and performance. Milled carbon fiber is an ideal material for these applications due to its high strength-to-weight ratio. As a result, the demand for milled carbon fiber is expected to grow significantly in the coming years. The automotive industry is a major driver of the milled carbon fiber market. The use of milled carbon fiber in automotive components can reduce the weight of vehicles by up to 50%, which can lead to significant improvements in fuel efficiency.Milled carbon fiber is also used in a variety of aerospace applications, such as aircraft wings, fuselages, and tailfins. The use of milled carbon fiber in these applications can reduce the weight of aircraft by up to 20%, which can lead to significant improvements in performance and fuel efficiency. In addition to the automotive and aerospace industries, milled carbon fiber is also used in a variety of other industries, such as electronics, sporting goods, and medical devices.The demand for milled carbon fiber is expected to grow across all of these industries in the coming years, driven by the increasing need for lightweight and durable materials.


Growing Adoption of Advanced Manufacturing Technologies


The adoption of advanced manufacturing technologies is another key driver of the milled carbon fiber market. These technologies, such as automated fiber placement and resin transfer molding, can improve the efficiency and precision of the milled carbon fiber production process. As a result, the cost of milled carbon fiber is expected to decline in the coming years, making it more accessible to a wider range of industries. The adoption of advanced manufacturing technologies is also leading to the development of new milled carbon fiber products with improved properties.For example, researchers are developing milled carbon fiber composites with improved strength, stiffness, and toughness. These new products are expected to further expand the applications of milled carbon fiber in the Milled Carbon Fiber Market Industry.


Government Regulations on Emissions and Fuel Efficiency


Government regulations on emissions and fuel efficiency are also driving the demand for milled carbon fiber. In many countries, governments are implementing strict regulations to reduce greenhouse gas emissions and improve fuel efficiency. These regulations are forcing automotive and aerospace manufacturers to develop lighter and more fuel-efficient vehicles and aircraft. Milled carbon fiber is an ideal material for these applications, as it can help to reduce the weight of vehicles and aircraft without sacrificing strength or performance. Government regulations on emissions and fuel efficiency are expected to continue to drive the demand for milled carbon fiber in the coming years. As governments around the world adopt more stringent regulations, the demand for milled carbon fiber is expected to grow even further.


Milled Carbon Fiber Market Segment Insights


Milled Carbon Fiber Market Grade Insights


The Milled Carbon Fiber Market is segmented by Grade into Standard Modulus, Intermediate Modulus, High Modulus, and Ultra-High Modulus. The Standard Modulus segment held the largest market share in 2023, accounting for over 40% of the Milled Carbon Fiber Market revenue. This is due to its wide range of applications in various industries, including automotive, aerospace, and consumer goods. The Intermediate Modulus segment is expected to witness the highest growth rate during the forecast period, owing to its increasing use in high-performance applications, such as sporting goods and medical devices.The growth of the market is attributed to the increasing demand for lightweight and high-strength materials in various industries, as well as the growing adoption of carbon fiber composites in automotive and aerospace applications.Milled_Carbon_Fiber_Market_2


Source Primary Research, Secondary Research, MRFR Database and Analyst Review


Milled Carbon Fiber Market Fiber Type Insights


The Milled Carbon Fiber Market is segmented based on Fiber Type into PAN-Based and Pitch-Based. The PAN-Based segment is expected to hold the largest market share in 2023, owing to its high strength-to-weight ratio and low cost. The Pitch-Based segment is expected to grow at a faster rate during the forecast period due to its superior mechanical properties and thermal stability. In 2023, the PAN-Based segment accounted for 65% of the Milled Carbon Fiber Market revenue, while the Pitch-Based segment accounted for the remaining 35%.By 2032, the PAN-Based segment is expected to account for 60% of the market, while the Pitch-Based segment is expected to account for 40%.


Milled Carbon Fiber Market Application Insights


The milled carbon fiber market segmentation by application comprises aerospace defense, automotive, industrial, and consumer electronics. Among these, the aerospace defense segment held the largest market share in 2023 and is projected to maintain its dominance throughout the forecast period. The growth of this segment can be attributed to the increasing demand for lightweight and durable materials in the aerospace industry. The automotive segment is expected to witness significant growth over the forecast period due to the rising adoption of carbon fiber reinforced plastics (CFRPs) in the production of high-performance vehicles.The industrial segment is also anticipated to grow steadily, driven by the increasing use of carbon fiber in various industrial applications, such as wind turbine blades and sporting goods. The consumer electronics segment is expected to experience moderate growth, primarily due to the increasing demand for carbon fiber in the production of high-end consumer electronics devices, such as smartphones and laptops.


Milled Carbon Fiber Market Production Process Insights


The production process of milled carbon fiber is crucial in determining the quality and properties of the final product. The two main production processes are wet milling and dry milling. Wet milling is a process in which the carbon fibers are suspended in a liquid, typically water, and then subjected to mechanical action to break them down into smaller particles. Dry milling, on the other hand, involves breaking down the carbon fibers into smaller particles without the use of a liquid. Wet milling is considered to be the more efficient and cost-effective process, as it produces a higher yield of milled carbon fiber.However, wet milling can also result in the formation of agglomerates, which are clusters of carbon fiber particles that can affect the fiber's properties. Dry milling, while less efficient, can produce a more uniform and consistent product. The choice of production process depends on the desired properties of the milled carbon fiber. For applications where high strength and stiffness are required, wet milling is the preferred process. For applications where a more uniform and consistent product is desired, dry milling is a better option. The milled carbon fiber market is expected to grow at a CAGR of 11.59% from 2023 to 2032, reaching a total value of USD 12.9 billion by 2032.The growth of the market is driven by the increasing demand for milled carbon fiber in various industries, including automotive, aerospace, and electronics.


Milled Carbon Fiber Market Regional Insights


The Milled Carbon Fiber Market is segmented into North America, Europe, APAC, South America, and MEA. Regionally, North America is expected to dominate the Milled Carbon Fiber Market and is projected to reach USD 2.5 billion by 2026, owing to the presence of major automotive and aerospace industries in the region. Europe is expected to be the second-largest market, followed by APAC. The APAC region is expected to witness significant growth in the Milled Carbon Fiber Market due to increasing demand from the automotive and aerospace industries in countries such as China, India, and Japan.South America and MEA are expected to experience moderate growth in the Milled Carbon Fiber Market.


Milled_Carbon_Fiber_Market_3


Source Primary Research, Secondary Research, MRFR Database and Analyst Review


Milled Carbon Fiber Market Key Players And Competitive Insights


Major players in the Milled Carbon Fiber Market industry are continually investing in research and development to improve their product offerings and gain a competitive edge. Leading Milled Carbon Fiber Market players are focusing on developing innovative products to meet the evolving needs of customers. The Milled Carbon Fiber Market development is driven by the increasing demand for lightweight materials in various industries, including automotive, aerospace, and sporting goods. The competitive landscape of the Milled Carbon Fiber Market industry is expected to remain competitive in the coming years, with key players focusing on expanding their market share.Toray Industries, Inc. is a leading player in the Milled Carbon Fiber Market. The company offers a wide range of milled carbon fiber products, including chopped, milled, and surface-treated carbon fibers. Toray Industries has a strong presence, with manufacturing facilities in Japan, the United States, Europe, and Asia. The company is focused on expanding its market share through product innovation and strategic partnerships.Mitsubishi Chemical Corporation is a major competitor in the Milled Carbon Fiber Market. The company offers a range of milled carbon fiber products, including chopped, milled, and surface-treated carbon fibers. Mitsubishi Chemical Corporation has a strong focus on the automotive industry, and it is a key supplier to major automakers. The company is also expanding its presence in the aerospace and sporting goods industries.


Key Companies in the Milled Carbon Fiber Market Include



  • Cytec Industries Inc.

  • Formosa Plastics Group

  • Advanced Composites Group, Inc.

  • UniCharm Corporation

  • Porcher Industries S.A.

  • Toho Tenax Co., Ltd.

  • Mitsubishi Rayon Co., Ltd.

  • Chomarat

  • SGL Carbon SE

  • Mitsubishi Chemical Corporation

  • Hexcel Corporation

  • Showa Denko K.K.

  • Zoltek Companies, Inc.

  • Toray Industries, Inc.

  • Teijin Limited


Milled Carbon Fiber Market Industry Developments


The milled carbon fiber market size was valued at 4.81 billion USD in 2023 and is projected to expand at a compound annual growth rate (CAGR) of 11.59% from 2024 to 2032. Increasing demand for lightweight and high-performance materials in various industries, such as automotive, aerospace, and construction, is driving market growth. Additionally, government regulations promoting the adoption of fuel-efficient vehicles and the growing popularity of electric vehicles are expected to bolster demand for milled carbon fiber. Technological advancements, such as the development of continuous fiber reinforced thermoplastic composites, are further expected to create new opportunities for the market. Key market players are focusing on strategic partnerships, acquisitions, and investments in research and development to enhance their product offerings and expand their market presence.


Milled Carbon Fiber Market Segmentation Insights


Milled Carbon Fiber Market Grade Outlook



  • Standard Modulus

  • Intermediate Modulus

  • High Modulus

  • Ultra-High Modulus


Milled Carbon Fiber Market Fiber Type Outlook



  • PAN-Based

  • Pitch-Based


Milled Carbon Fiber Market Application Outlook



  • Aerospace Defense

  • Automotive

  • Industrial

  • Consumer Electronics


Milled Carbon Fiber Market Production Process Outlook



  • Wet Milling

  • Dry Milling


Milled Carbon Fiber Market Regional Outlook



  • North America

  • Europe

  • South America

  • Asia Pacific

  • Middle East and Africa


Milled Carbon Fiber Market Report Scope

Report Attribute/Metric Details
Market Size 2022 4.31 (USD Billion)
Market Size 2023 4.81 (USD Billion)
Market Size 2032 12.9 (USD Billion)
Compound Annual Growth Rate (CAGR) 11.59% (2024 - 2032)
Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
Base Year 2023
Market Forecast Period 2024 - 2032
Historical Data 2019 - 2023
Market Forecast Units USD Billion
Key Companies Profiled Cytec Industries Inc., Formosa Plastics Group, Advanced Composites Group, Inc., UniCharm Corporation, Porcher Industries S.A., Toho Tenax Co., Ltd., Mitsubishi Rayon Co., Ltd., Chomarat, SGL Carbon SE, Mitsubishi Chemical Corporation, Hexcel Corporation, Showa Denko K.K., Zoltek Companies, Inc., Toray Industries, Inc., Teijin Limited
Segments Covered Grade, Fiber Type, Application, Production Process, Regional
Key Market Opportunities Lightweight Aerospace Components Automotive Composites Sporting Goods Electronics Applications Medical Devices
Key Market Dynamics Increasing demand for lightweight materials Advancements in manufacturing technology Growing automotive industry Expansion in aerospace and defense sector Rising demand for composites
Countries Covered North America, Europe, APAC, South America, MEA


Frequently Asked Questions (FAQ) :

The Milled Carbon Fiber Market is expected to grow at a CAGR of 11.59% from 2024 to 2032.

The Milled Carbon Fiber Market is expected to be valued at USD 4.81 billion in 2023.

The Milled Carbon Fiber Market is projected to reach a valuation of USD 12.9 billion by 2032.

The Asia-Pacific region is expected to hold the largest market share in the Milled Carbon Fiber Market by 2032.

Key applications of Milled Carbon Fiber include automotive components, aerospace components, and sporting goods.

Key competitors in the Milled Carbon Fiber Market include Toray Industries, Hexcel, and SGL Carbon.

The growth of the Milled Carbon Fiber Market is being driven by increasing demand for lightweight and high-strength materials in various industries.

The Milled Carbon Fiber Market faces challenges such as high production costs and limited availability of raw materials.

Opportunities for growth in the Milled Carbon Fiber Market include expanding applications in emerging industries and technological advancements.

Government regulations on environmental sustainability may impact the Milled Carbon Fiber Market due to the energy-intensive nature of carbon fiber production.

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