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Carbon-carbon Composite Material Market Research Report By Product Type (Carbon-Carbon Composites, Carbon-Carbon Laminates, Carbon-Carbon Sandwich Panels, Other Carbon-Carbon Composite Products), By Application (Aerospace and Defense, Industrial, Automotive, Medical, Energy, Other Applications), By Manufacturing Process (Chemical Vapor Deposition (CVD), Chemical Vapor Infiltration (CVI), Hot Pressing, Vacuum Molding), By End Use (Structural Components, Thermal Protection Systems, Friction Materials, Electrical Components, Other End Uses), B


ID: MRFR/CnM/24409-HCR | 111 Pages | Author: Priya Nagrale| September 2024

Global Carbon-carbon Composite Material Market Overview


The Carbon-carbon Composite Material Market Size was estimated at 1.8 (USD Billion) in 2022. The Carbon-carbon Composite Material Industry is expected to grow from 1.92 (USD Billion) in 2023 to 3.4 (USD Billion) by 2032. The Carbon-carbon Composite Material Market CAGR (growth rate) is expected to be around 6.55% during the forecast period (2024 - 2032).


Key Carbon-carbon Composite Material Market Trends Highlighted


The Carbon-carbon Composite Material market is primarily driven by the increasing demand from aerospace and defense sectors.


The lightweight, high-temperature resistance, and exceptional mechanical properties of Carbon-carbon Composites make them ideal for use in aircraft components, missile systems, and spacecraft.


Furthermore, the growing demand for lightweight vehicles and fuel efficiency in the automotive industry is also contributing to the market growth.


One of the key market opportunities lies in the development of advanced Carbon-carbon Composites with tailored properties. These composites are engineered to meet specific requirements, such as improved strength, thermal conductivity, and oxidation resistance.


They are expected to find applications in emerging areas such as energy storage, nuclear fusion, and biomedical devices.


In recent times, the market has witnessed the emergence of several trends. The increasing adoption of additive manufacturing (3D printing) is enabling the production of complex and customized Carbon-carbon Composites.


This technology offers greater design flexibility and reduces production time. Additionally, the integration of sensors and electronics into Carbon-carbon Composites is opening new possibilities for advanced materials with enhanced functionality.


Carbon-carbon Composite Material Market Overview


Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


Carbon-carbon Composite Material Market Drivers


Growing Aerospace and Defense Industry


The Aerospace and Defense Industry is the Major Driver of the Carbon-carbon Composite Market Introduction The aerospace and defense industry remains one of the main drivers of the Carbon-carbon Composite market.


Carbon-carbon Composites are used in a variety of aerospace and defense applications, including aircraft structures, missile components, and spacecraft heat shields.


The aerospace and defense industry relies heavily on lightweight materials that provide superior performance in extreme environments; thus, it is likely that the demand for Carbon-carbon Composites will continue to increase from this industry.


A good example of Carbon-carbon Composites being used in the commercial aerospace industry is the Boeing 787 Dreamliner. This aircraft uses carbon fiber-reinforced polymers for the construction of its fuselage and wings.


As a result, the weight of the 787 Dreamliner is 20% lower, when compared to traditional aluminum-constructed airliners.


Greater fuel efficiency and lower operating costs of airlines using the 787 Dreamliner as a choice for its new fleet are expected to drive the future demand for Carbon-carbon Composites in the aerospace and defense industry.


Main Body In conclusion, the future demand for lightweight materials with superior performance in extreme conditions will continue to drive the demand for Carbon-carbon Composites in the aerospace and defense industry.


Rising Demand for High-Performance Materials in Automotive


The automotive industry is one of the industries that forces the Carbon-carbon Composite Material market to grow as well.


There are numerous applications in which Carbon-carbon Composites are used in the automotive industry, such as brake discs, drive shafts, or suspension components.


At the same time, there is a growing demand for lightweight and high-performance materials in the automotive industry, which is expected to induce the growth of the relevant materials, such as Carbon-carbon Composites.


At the same time, although the Carbon-carbon Composites have been mainly used in the production of sports cars so far, they are expected to be used more in electric vehicles, for instance, Tesla Model S uses carbon fiber in its body and chassis, which enabled an improved performance of the car in comparison to the traditional sports cars.


Therefore, Carbon-carbon Composites are likely to be used more in the automotive industry, mostly due to the increasing demand for lightweight and high-performance materials.


Increasing Adoption of Carbon-carbon Composites in Industrial Applications


In addition to aerospace applications, Carbon-carbon Composites are increasingly being used in a variety of industrial applications, including chemical processing, oil and gas exploration, and power generation.


The increased demand for corrosion-resistant and high-temperature materials in industrial applications is likely to continue to support the growing production of Carbon-carbon Composites.


For example, chemical processing equipment, such as reactors and pipelines, is being constructed using Carbon-carbon Composites, as they are highly resistant to corrosion and can operate at high temperatures.


As a result, the use of Carbon-carbon Composites in industrial applications is expected to grow at an accelerated pace in the years to come as the demand for corrosion-resistant and high-temperature materials will continue to increase.


Carbon-carbon Composite Material Market Segment Insights:


Carbon-carbon Composite Material Market Product Type Insights


The Carbon-carbon Composite Material Market is segmented based on product type into carbon-carbon composites, carbon-carbon laminates, carbon-carbon sandwich panels, and other carbon-carbon composite products.


Among these, the carbon-carbon composites segment held the largest market share in 2023 and is expected to continue its dominance throughout the forecast period.


Carbon-carbon composites are extensively used in various industries, including aerospace, automotive, and industrial, owing to their exceptional strength, lightweight, and high-temperature resistance.


The carbon-carbon laminates segment is projected to witness significant growth during the forecast period. Carbon-carbon laminates are gaining popularity in the automotive industry due to their ability to reduce weight and improve fuel efficiency.


Additionally, they are increasingly used in the construction sector for reinforcing concrete structures and improving their durability. Carbon-carbon sandwich panels are expected to experience steady growth over the forecast period.


These panels offer a combination of high strength, lightweight, and thermal insulation properties, making them suitable for use in aerospace, automotive, and marine applications.


Other carbon-carbon composite products, such as carbon-carbon brake discs and carbon-carbon heat shields, are also expected to contribute to the overall market growth.


Carbon-carbon brake discs are used in high-performance vehicles due to their ability to withstand extreme temperatures and provide superior braking performance.


Carbon-carbon heat shields are employed in spacecraft and hypersonic vehicles to protect them from high-temperature environments.


Overall, the Carbon-carbon Composite Material Market is poised for significant growth in the coming years, driven by increasing demand from various industries such as aerospace, automotive, construction, and energy.


Carbon-carbon Composite Material Market Product TypeSource: Primary Research, Secondary Research, MRFR Database and Analyst Review


Carbon-carbon Composite Material Market Application Insights


The Carbon-carbon Composite Material market is segmented based on applications into Aerospace and Defense, Industrial, Automotive, Medical, Energy, and Other Applications.


The Aerospace and Defense segment is expected to hold the largest market share in 2023, owing to the increasing demand for lightweight and high-strength materials in the aerospace industry.


The Industrial segment is also expected to witness significant growth, driven by the increasing use of carbon-based composite Materials in various industrial applications, such as automotive, electronics, and construction.


The Medical segment is expected to experience steady growth, primarily due to the growing demand for biocompatible and lightweight materials in the medical device industry.


The Energy segment is also expected to witness growth, driven by the increasing demand for lightweight and durable materials in the oil and gas industry.


The Other Applications segment includes various applications, such as sporting goods, consumer electronics, and marine, and is expected to witness moderate growth in the coming years.


Carbon-carbon Composite Material Market Manufacturing Process Insights


Chemical Vapor Deposition (CVD), Chemical Vapor Infiltration (CVI), Hot Pressing, and Vacuum Molding are the key manufacturing processes used in the production of Carbon-carbon Composite Material.


CVD and CVI are widely employed for the fabrication of complex-shaped components, offering precise control over the material's microstructure and properties.


Hot Pressing is utilized for high-volume production of flat or simple-shaped parts, providing rapid processing times and cost-effectiveness. Vacuum Molding enables the production of intricate and near-net-shape components, reducing material waste and machining requirements.


These manufacturing processes contribute significantly to the Carbon-carbon Composite Material Market revenue, which is projected to reach USD 2.3 billion by 2024 with a CAGR of 6.8%.


Carbon-carbon Composite Material Market End Use Insights


The Carbon-carbon Composite Material Market is segmented by End Use into Structural Components, Thermal Protection Systems, Friction Materials, Electrical Components, and Other End Uses.


Structural Components held the largest market share in 2023, accounting for over 45% of the Carbon-carbon Composite Material Market revenue.


The growth of this segment is attributed to the increasing demand for lightweight and high-strength materials in the aerospace and automotive industries.


Thermal Protection Systems are also expected to witness significant growth during the forecast period due to the rising demand for heat-resistant materials in the aerospace and defense sectors.


Friction Materials are used in brake pads and clutches and are expected to experience steady growth due to the increasing demand for high-performance braking systems in the automotive industry.


Electrical Components, such as electrodes and battery components, are also expected to contribute to the growth of the Carbon-carbon Composite Material Market.


Other End Uses include medical devices, sporting goods, and consumer electronics, which are expected to see moderate growth during the forecast period.


Carbon-carbon Composite Material Market Fiber Type Insights


The Carbon-carbon Composite Material Market is segmented based on Fiber Type into PAN-Based Carbon Fiber, Pitch-Based Carbon Fiber, and Rayon-Based Carbon Fiber.


Among these, the PAN-Based Carbon Fiber segment held a dominant share with a market value of USD 1.18 Billion in 2023 and is expected to reach a value of USD 1.95 Billion by 2032, exhibiting a CAGR of 6.38% during the forecast period.


This segment's dominance can be attributed to the widespread use of PAN-Based Carbon Fiber in high-performance applications, such as aerospace and automotive.


Pitch-Based Carbon Fiber is anticipated to register a CAGR of 6.75% during the forecast period, owing to its superior mechanical properties and high thermal conductivity.


Rayon-based carbon Fiber, though having a smaller market share, is expected to witness steady growth due to its affordability and ease of production.


Carbon-carbon Composite Material Market Regional Insights


The Carbon-carbon Composite Material Market is segmented by region into North America, Europe, Asia-Pacific, South America, and the Middle East Africa.


North America held the largest share of the market in 2023, owing to the presence of many aerospace and defense companies in the region. Europe is expected to be the second-largest market for Carbon-carbon Composite Materials, followed by Asia-Pacific.


The Asia-Pacific region is expected to witness the fastest growth in the market over the forecast period due to the increasing demand for Carbon-carbon Composite Materials in the aerospace, automotive, and industrial sectors.


The South America and Middle East Africa regions are expected to account for a small share of the market in 2023 but are expected to grow at a steady pace over the forecast period. 


Carbon-carbon Composite Material Market RegionalSource: Primary Research, Secondary Research, MRFR Database and Analyst Revie


Carbon-carbon Composite Material Market Key Players and Competitive Insights:


Key players in the Carbon-carbon Composite Material Market are constantly seeking ways to obtain a competitive benefit. Top Carbon-carbon Composite Material Market players use numerous approaches such as innovation, growth, and collaboration to boost their market position.


Increasing need for lightweight as well as high-performance materials is the major driver for the development of the Carbon-carbon Composite Material Market in numerous applications such as aerospace, vehicle, as well as energy.


Carbon-carbon Composite Material Market Affordable Landscape is defined by the presence of a few dominant gamers and numerous small and medium-sized companies.


Top gamers in the Carbon-carbon Composite Material Market include Toray Industries, Hexcel Corporation, Mitsubishi Chemical Corporation, as well as SGL Carbon.


A considerable firm in the Carbon-carbon Composite Material Market, Toray Industries, has a solid existence and a comprehensive series of carbon fiber as well as composite materials.


The firm concentrates on developing as well as manufacturing high-performance carbon fiber composites for various applications consisting of aerospace, automotive, and industrial.


Toray Industries boasts a solid r d program as well as has developed numerous innovative innovations for carbon fiber production and composite manufacturing.


Additionally, the company has released considerable financial investments to increase its capacity in response to the rising need for carbon fiber composites. Though expecting to create greater profits from the auto market, the SUV section would obtain a significant boost.


SUVs and various other commercial vehicles have obtained appeal over the past years, and therefore, raised demand is anticipated to come for Carbon-carbon Composite Material.


Competing Firm in the Carbon-carbon Composite Material, Hexcel Corporation is a supplier of sophisticated composite devices consisting of carbon fiber, glass fiber, and other reinforcements.


The business has made substantial investments in research and development and has established numerous proprietary innovations for carbon fiber production and composite manufacturing.


Moreover, the company has made tactical acquisitions to increase its product profile and geographical presence.


Key Companies in the Carbon-carbon Composite Material Market Include:




  • SGL Carbon




  • Mitsubishi Chemical Holdings




  • 3M Company




  • Formosa Plastics




  • Huntsman Corporation




  • Morgan Advanced MaterialsparaHexcel




  • Showa Denko




  • Murata Manufacturing




  • Dow, Inc.




  • Toray Industries




  • Teijin




  • Toyobo Carbon Fiber




  • Composite Technology Center




  • Sky Technologies




Carbon-carbon Composite Material Market Developments


The Carbon-carbon Composite Material Market is anticipated to grow significantly over the forecast period.


Recent advancements in the aerospace and defense industries are driving demand for lightweight and durable materials, including Carbon-carbon Composites.


These materials offer exceptional strength-to-weight ratios, making them ideal for applications in aircraft structures, rocket nozzles, and missile components.


Key market players are focusing on strategic collaborations and partnerships to enhance their product offerings and expand their footprint.


For instance, in 2023, Teijin Limited and Toray Industries, Inc. announced a joint venture to establish a new carbon fiber production facility in Japan. Such collaborations are expected to accelerate the development and commercialization of advanced Carbon-carbon Composite Materials.


Government initiatives and regulations aimed at reducing carbon emissions and promoting sustainable practices are also contributing to market growth.


Governments worldwide are investing in research and development to explore the potential of Carbon-carbon Composite Materials in various industries, including automotive, transportation, and construction.


Carbon-carbon Composite Material Market Segmentation Insights


Carbon-carbon Composite Material Market Product Type Outlook




  • Carbon-Carbon Composites




  • Carbon-Carbon Laminates




  • Carbon-Carbon Sandwich Panels




  • Other Carbon-Carbon Composite Products




Carbon-carbon Composite Material Market Application Outlook




  • Aerospace and Defense




  • Industrial




  • Automotive




  • Medical




  • Energy




  • Other Applications




Carbon-carbon Composite Material Market Manufacturing Process Outlook




  • Chemical Vapor Deposition (CVD)




  • Chemical Vapor Infiltration (CVI)




  • Hot Pressing




  • Vacuum Molding




Carbon-carbon Composite Material Market End Use Outlook




  • Structural Components




  • Thermal Protection Systems




  • Friction Materials




  • Electrical Components




  • Other End Uses




Carbon-carbon Composite Material Market Fiber Type Outlook




  • PAN-Based Carbon Fiber




  • Pitch-Based Carbon Fiber




  • Rayon-Based Carbon Fiber




Carbon-carbon Composite Material Market Regional Outlook




  • North America




  • Europe




  • South America




  • Asia-Pacific




  • Middle East and Africa



Report Attribute/Metric Details
Market Size 2022 1.8(USD Billion)
Market Size 2023 1.92(USD Billion)
Market Size 2032 3.4(USD Billion)
Compound Annual Growth Rate (CAGR) 6.55% (2024 - 2032)
Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
Base Year 2023
Market Forecast Period 2024 - 2032
Historical Data 2019 - 2023
Market Forecast Units USD Billion
Key Companies Profiled SGL Carbon, Mitsubishi Chemical Holdings, 3M Company, Formosa Plastics, Huntsman Corporation, Morgan Advanced MaterialsparaHexcel, Showa Denko, Murata Manufacturing, Dow, Inc., Toray Industries, Teijin, Toyobo Carbon Fiber, Composite Technology Center, Sky Technologies
Segments Covered Product Type, Application, Manufacturing Process, End Use, Fiber Type, Regional
Key Market Opportunities Increasing demand in the aerospace industry Growing need for lightweight materials in the automotive sector Rise in use of carbon-carbon composites in semiconductor processing equipment Expanding applications in energy storage devices Growing demand for carbon-carbon composites in medical implants
Key Market Dynamics Rising demand for lightweight components Growing aerospace and defense sector Technological advancements Increased investment in research and development Stringent regulations on emissions
Countries Covered North America, Europe, APAC, South America, MEA


Frequently Asked Questions (FAQ) :

The Carbon-carbon Composite Material Market size was valued at USD 1.92 billion in 2023 and is expected to reach USD 3.4 billion by 2032, growing at a CAGR of 6.55% from 2024 to 2032.

North America is expected to dominate the Carbon-carbon Composite Material Market throughout the forecast period. The region's dominance can be attributed to the presence of major aerospace and defense industries, as well as the increasing demand for lightweight and high-performance materials in various industries.

The key growth factors driving the Carbon-carbon Composite Material Market include the increasing demand for lightweight and high-performance materials in various industries, such as aerospace, automotive, and energy. Additionally, the growing adoption of carbon fiber-reinforced plastics (CFRPs) in various applications is expected to further drive the market growth.

Major applications of carbon-based composite Materials include aerospace (aircraft components, spacecraft components), automotive (brake discs, drive shafts), energy (wind turbine blades, solar panels), and industrial (chemical processing equipment, semiconductor manufacturing equipment).

Key competitors in the Carbon-carbon Composite Material Market include SGL Carbon, Mitsubishi Chemical, Toray Industries, Hexcel Corporation, and Cytec Industries. These companies are investing heavily in research and development to develop innovative products and expand their market share.

The Carbon-carbon Composite Material Market faces challenges such as high production costs, limited availability of raw materials, and intense competition from alternative materials. However, the growing demand for lightweight and high-performance materials is expected to mitigate these challenges.

Growth opportunities in the Carbon-carbon Composite Material Market include the increasing adoption of CFRPs in various industries, the development of new and innovative applications, and the growing demand for lightweight and sustainable materials.

The Carbon-carbon Composite Material Market is expected to register a CAGR of 6.55% from 2024 to 2032.

Key trends in the Carbon-carbon Composite Material Market include the increasing demand for lightweight and high-performance materials, the growing adoption of CFRPs, and the development of new and innovative applications.

The COVID-19 pandemic had a negative impact on the Carbon-carbon Composite Material Market in the short term. However, the market is expected to recover and grow in the long term, driven by the increasing demand for lightweight and high-performance materials in various industries.

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