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    Machine Safety Market

    ID: MRFR/SEM/4775-CR
    128 Pages
    Ankit Gupta
    May 2023

    Machine Safety Market Research Report Information By Component (Presence-Sensing, Safety Sensors, Emergency Stop Devices, Programmable Safety Systems, Safety Controllers/ Modules/Relays, And Others), By Implementation (Individual Components & Embedded Components), By Application (Assembly, Material Handling, Metal Working, Robotics & Others), By Industry (Oil & Gas, Chemicals, Aerospace, Semiconductor & Electronics, Automotive, Healthcare & Others) and Region (North America, Europe, Asia-Pacific & Rest Of The World) –...

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    Machine Safety Market Infographic
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    Machine Safety Market Summary

    As per Market Research Future Analysis, the Global Machine Safety Market was valued at USD 4898.96 million in 2024 and is projected to reach USD 11366.92 million by 2035, growing at a CAGR of 7.95% from 2025 to 2035. The market is driven by strict machine safety mandates and the need for reliable safety systems. The increasing adoption of Industrial IoT (IIoT) is enhancing asset management and operational efficiency, creating lucrative growth opportunities. The presence-sensing safety sensors segment dominated the market in 2022, contributing approximately 29% to the revenue. The food & beverage industry held the largest market share in 2022, emphasizing the importance of machine safety for compliance and operational transparency.

    Key Market Trends & Highlights

    Key trends driving the Machine Safety Market include technological advancements and regulatory compliance.

    • Machine Safety Market Size in 2024: USD 4898.96 million
    • Projected Market Size by 2035: USD 11366.92 million
    • CAGR from 2025 to 2035: 7.95%
    • Presence-sensing safety sensors contributed ~29% to market revenue in 2022

    Market Size & Forecast

    2024 Market Size USD 4898.96 million
    2035 Market Size USD 11366.92 million

    Major Players

    Key companies include Rockwell Automation, Honeywell International, Sick AG, ABB, Schneider Electric, Mitsubishi Electric, Pilz GmbH, Keyence Corporation, Banner Engineering, Omron Corporation, Balluff Inc, Yokogawa Electric, Siemens, Datalogic, and Phoenix Contact.

    Machine Safety Market Trends

    Increasing Use Of IoT To Ensure Better Management And Improved Performance Of Machine Assets

    Industrial IoT opens many opportunities in automation, optimization, asset performance management, new ways of servicing customers, and the creation of new revenue models. To survive in today’s hyper-competitive business environment with highly disruptive technologies, companies are heavily investing in IIoT to increase growth and maximize productivity. IIoT has the potential to drive productivity and improve operating costs across multiple industries, including manufacturing, oil and gas, and mining.

    The IIoT presents fresh possibilities for services that integrate compliance and safety. IIoT has the ability to collect data from sensors and transmit it to monitoring systems. In order to provide real-time analysis, alerts, and potential solutions in case of an emergency, the data is transmitted through wired and wireless networks. Businesses can use IIoT to integrate their processes with safety systems and to real-time monitor those systems. Performance is ultimately improved by IIoT because it enables quick monitoring, analysis, and control while also providing virtual management of physical systems.

    The ongoing evolution of automation and robotics in manufacturing underscores the necessity for enhanced machine safety protocols, as industries increasingly prioritize worker protection and operational efficiency.

    U.S. Occupational Safety and Health Administration (OSHA)

    Machine Safety Market Drivers

    Market Growth Projections

    Increasing Regulatory Compliance

    The Global Machine Safety Market Industry experiences a notable drive due to the increasing regulatory compliance requirements imposed by governments worldwide. Regulations such as the Machinery Directive in Europe and OSHA standards in the United States necessitate stringent safety measures in manufacturing processes. Companies are compelled to invest in safety systems and technologies to adhere to these regulations, thereby enhancing workplace safety. This trend is expected to contribute significantly to the market's growth, as organizations prioritize compliance to avoid penalties and ensure employee safety. As a result, the Global Machine Safety Market is projected to reach 4.9 USD Billion in 2024, reflecting the urgency of compliance.

    Expansion of the Manufacturing Sector

    The expansion of the manufacturing sector globally serves as a significant driver for the Global Machine Safety Market Industry. As countries invest in industrial growth and infrastructure development, the demand for machinery and equipment rises correspondingly. This expansion necessitates the implementation of effective safety measures to mitigate risks associated with increased machinery usage. Governments and industry bodies are advocating for enhanced safety standards, further fueling the demand for machine safety solutions. The growth trajectory of the manufacturing sector is expected to bolster the market, as organizations seek to ensure safety amidst rising production demands.

    Growing Awareness of Workplace Safety

    The growing awareness of workplace safety among employees and employers significantly influences the Global Machine Safety Market Industry. As incidents of workplace accidents and injuries garner media attention, organizations are becoming more proactive in implementing safety measures. Training programs and safety audits are increasingly prioritized to foster a culture of safety within organizations. This heightened awareness not only protects employees but also enhances productivity and reduces operational costs associated with accidents. Consequently, the demand for machine safety solutions is on the rise, further propelling the market's growth as companies seek to create safer work environments.

    Rising Demand for Automation in Manufacturing

    The rising demand for automation in manufacturing processes is a pivotal driver of the Global Machine Safety Market Industry. As industries strive for increased efficiency and productivity, the integration of automated systems becomes essential. However, automation introduces new safety challenges, necessitating the implementation of robust safety measures to protect workers and equipment. Companies are investing in safety technologies that can seamlessly integrate with automated systems, ensuring compliance with safety standards. This trend is likely to sustain the market's growth, as the automation wave continues to reshape the manufacturing landscape, compelling organizations to prioritize machine safety.

    Technological Advancements in Safety Solutions

    Technological advancements play a crucial role in shaping the Global Machine Safety Market Industry. Innovations such as advanced sensors, machine learning algorithms, and IoT integration are revolutionizing safety protocols in manufacturing environments. These technologies enable real-time monitoring and predictive maintenance, reducing the likelihood of accidents and enhancing operational efficiency. For instance, the implementation of smart safety systems allows for immediate responses to potential hazards, thereby minimizing risks. As organizations increasingly adopt these cutting-edge solutions, the market is anticipated to grow at a CAGR of 7.95% from 2025 to 2035, potentially reaching 11.4 USD Billion by 2035.

    Market Segment Insights

    Machine Safety Market Platform Segment Insights

    Machine Safety Market Component Insights

    Based on component, the Machine Safety Market is segmented into presence-sensing safety sensors, emergency stop devices, programmable safety systems, safety controllers/modules/relays, safety interlock switches, two-hand safety controls, and others. The presence-sensing safety sensors segment held the majority share in 2022, contributing around ~29% to market revenue. Presence sensing safety sensors are ideal for applications where personnel need frequent and easy yet safe access to hazardous areas, such as near robotic welding, stamping, machining centers, hydraulic presses, filter presses, packaging equipment, etc.

    Sensors deployed in a safety system are developed and designed to ensure a safe output based on the signals received from the logic circuits. Safety edges, laser scanners, safety light curtains, safety mats, and optoelectronic devices that include hand detection and single & multi-beam sensors are some of the types of presence-sensing sensors.

    Source: Secondary Research, Primary Research, MRFR Database, and Analyst Review

    Machine Safety Market Application Insights

    The application segment of the machine safety market size includes assembly, material handling, metal working, packaging, robotics, and others. The assembly segment accounted for the largest market share in 2022; an assembly fitted with or intended to be fitted with a drive system other than one using only directly applied human effort, consisting of linked parts or components, at least one of which moves, and which is joined together for a specific application.

    Machine Safety Market Industry Insights

    The industry segments of the machine safety market size include oil & gas, chemicals, aerospace, semiconductors & electronics, food & beverages, automotive, healthcare, and others. The food & beverage segment accounted for the largest market share in 2022. Machine safety systems are widely adopted by food & beverage companies to increase production precision and flexibility. Machine safety helps in achieving greater operational transparency across production lines and in ensuring compliance with regulations. The food & beverage industry strives to achieve high quality and consistent production at a low price.

    Further, as companies become more aware of regulations, which are becoming more stringent, there is an upsurge in demand for machine safety systems to achieve safe and efficient operations in food & beverage manufacturing plants.

    Get more detailed insights about Machine Safety Market

    Regional Insights

    By Region, the study provides market insights into North America, Europe, Asia-Pacific, and the Rest of the World. Asia Pacific accounted for the largest market share and it is anticipated to witness the highest CAGR in the market due to the growing investments in the industrial sector in the region. In addition, the gradual improvement of technical safety standards, continuous strengthening of personal safety awareness, and gradual participation of the state and enterprises in market promotion have accelerated the growth of the machine safety market in the region. Asia-Pacific comprises China, Japan, India, and the rest of Asia-Pacific.

    Furthermore, rising investment in machinery development across automotive, oil & gas, aerospace & defense, and other industries is expected to drive market growth.

    Europe is the second largest market for machine safety systems as machine safety standards are strictly followed within the European Economic Area. The safety standards and directives present in the region restrict the supply and operation of machinery that do not meet the regulatory requirements. The machine safety requirements are stringent in the European region, which is driving the growth of the market. Machinery Directive 2006/45/EU is the legislation governing machine safety requirements in Europe. It benefits harmonization with a combination of safety and health requirements.

    This is a mandatory directive, which ensures the protection of machines and workers in various organizations. This regulatory standard can increase the demand for machine safety systems in the European region.

    FIGURE 3: MACHINE SAFETY MARKET SIZE BY REGION 2022 VS 2032

    MACHINE SAFETY MARKET SIZE BY REGION 2022 VS 2032

    Source: Secondary Research, Primary Research, MRFR Database, and Analyst Review

    North America is expected to have the third-largest market share in the machine safety market during the forecast period. The market in North America is expected to have a CAGR of 6.5% during the forecast period due to the presence of prominent players in machine safety systems such as Rockwell, Honeywell, Banner Engineering, etc., which are contributing to the expansion of the market in the region. The increasing number of accidents at workplaces, along with the rising emphasis on proactive industrial safety, is driving the growth of the North American machine safety market.

    Key Players and Competitive Insights

    The machine safety market is characterized by the presence of many global, regional, and local players. The market is competitive, with all the players competing to gain maximum market share. Strict machine safety mandates and High requirements for reliable safety systems for asset protection are key factors that drive the market growth. Requirements for huge capital to install and automate machine safety systems restrain the growth of the machine safety market. However, increasing the use of IIoT to ensure better management and improved performance of machine assets will create opportunities for the market’s growth.

    According to MRFR analysis, the growth of the machine safety market is dependent on market conditions. The key vendors in the market are Rockwell Automation, Inc., Honeywell International, Inc., Sick AG, ABB, Schneider Electric SE, Mitsubishi Electric Corporation, Pilz GmbH & Co. KG, Keyence Corporation, Banner Engineering Corp, Omron Corporation, Balluff Inc, Yokogawa Electric Corporation, Siemens, Datalogic, and Phoenix Contact.

    These companies are focusing on enhancing their products with the integration of improved technologies. Moreover, these companies are prominent providers of machine safety products and compete in the machine safety market to increase their geographic presence, expand their customer base, and form strategic partnerships.

    Key Companies in the Machine Safety Market market include

    Industry Developments

      • In April 2022, Rockwell Automation launched its new Allen-Bradley Armor PowerFlex AC variable frequency drives for industrial motor control applications. It offers integrated CIP safety and supports integrated and hardwired safe-torque-off (STO) or safe-stop-1 (SS1) safety functions.
      • In May 2022, ABB launched ABB Ability NGX Hoist Control, an automated, digital hoist control system that evolved from ABB’s reliable and proven past generations of hoist control systems to enable mining companies to operate hoists with high levels of performance and safety using a standardized platform worldwide.
      • In January 2021, Schneider Electric launched an improved version of its EcoStruxure TriconexTM Safety View, the industry’s first dual safety- and cybersecurity-certified bypass and alarm management software application.
      • In September 2021, Pilz launched the radar sensor PSEN rd1.2. The Pilz portfolio now includes sensors for the safe radar system PSENradar: the new radar sensor PSEN rd1.2 can be used for Cat. 3 / PL d and so can safely protect robot applications too.

    Future Outlook

    Machine Safety Market Future Outlook

    The Global Machine Safety Market is projected to grow at a 7.95% CAGR from 2025 to 2035, driven by technological advancements, regulatory compliance, and increasing automation.

    New opportunities lie in:

    • Develop AI-driven safety solutions to enhance predictive maintenance.
    • Expand into emerging markets with tailored safety products.
    • Leverage IoT technology for real-time safety monitoring systems.

    By 2035, the market is expected to exhibit robust growth, reflecting heightened safety standards and technological integration.

    Market Segmentation

    Machine Safety Market Industry Outlook

    • Oil & Gas
    • Chemicals
    • Aerospace
    • Semiconductor & Electronics
    • Food & Beverages
    • Automotive
    • Healthcare
    • Others

    Machine Safety Market Regional Outlook

    North America
    • US
    • Canada
    Europe
    • Germany
    • France
    • UK
    • Italy
    • Spain
    • Rest of Europe
    Asia-Pacific
    • China
    • Japan
    • India
    • Australia
    • South Korea
    • Rest of Asia-Pacific
    Rest of the World
    • Middle East
    • Africa
    • Latin America

    Machine Safety Market Component Outlook

    • Presence-Sensing Safety Sensors
    • Emergency Stop Devices
    • Programmable Safety Systems
    • Safety Controllers/ Modules/ Relays
    • Safety Interlock Switches
    • Two-Hand Safety Controls
    • Others

    Machine Safety Market Application Outlook

    • Assembly
    • Material Handling
    • Metal Working
    • Packaging
    • Robotics
    • Others

    Machine Safety Market Implementation Outlook

    • Individual Components
    • Embedded Components

    Report Scope

    Report Attribute/Metric Details
    Market Size 2024 USD 4898.962 million
    Market Size 2035 11366.92 (Value (USD Million))
    Compound Annual Growth Rate (CAGR) 7.95% (2025 - 2035)
    Base Year 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2018- 2021
    Market Forecast Units Value (USD Million)
    Report Coverage Revenue Forecast, Market Competitive Landscape, Growth Factors, and Trends
    Segments Covered Component, Implementation, Application, Industry and Region
    Geographies Covered Europe, North America, Asia-Pacific, and the Rest of the World
    Countries Covered The U.S, Germany, Canada, Mexico, Germany, U.K., Italy, France, Spain, Japan, China, Australia, India, South Korea, Saudi Arabia, UAE, Egypt, Nigeria, South Africa, Argentina, Columbia and Brazil
    Key Companies Profiled Rockwell Automation, Inc., Honeywell International, Inc., Sick AG, ABB, Schneider Electric SE, Mitsubishi Electric Corporation, Pilz GmbH & Co. KG, Keyence Corporation, Banner Engineering Corp, Omron Corporation, Balluff Inc, Yokogawa Electric Corporation, Siemens, Datalogic, and Phoenix Contact and Others
    Key Market Opportunities Increasing use of IoT to ensure better management and improved performance of machine assets
    Key Market Dynamics Strict machine safety mandates High requirements for reliable safety systems to asset protection
    Market Size 2025 5288.53 (Value (USD Million))

    Market Highlights

    Author
    Ankit Gupta
    Senior Research Analyst

    Ankit Gupta is an analyst in market research industry in ICT and SEMI industry. With post-graduation in "Telecom and Marketing Management" and graduation in "Electronics and Telecommunication" vertical he is well versed with recent development in ICT industry as a whole. Having worked on more than 150+ reports including consultation for fortune 500 companies such as Microsoft and Rio Tinto in identifying solutions with respect to business problems his opinions are inclined towards mixture of technical and managerial aspects.

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    FAQs

    How much is the Machine Safety Market?

    The Machine Safety Market size is expected to be valued at USD 4898.96 billion in 2024.

    What is the growth rate of the Machine Safety Market?

    The global market is projected to grow at a CAGR of 7.95 % during the forecast period, 2025 to 2035.

    Which region held the largest market share in the Machine Safety Market?

    North America had the largest share of the global market.

    Who are the key players in the Machine Safety Market?

    The key players in the market are Honeywell International, ABB, SICK AG, Schneider Electric, Mitsubishi Electric, and Rockwell Automation, Inc.

    Which component led the Machine Safety Market?

    The presence-sensing safety sensors component dominated the market in 2022.

    Which application had the largest market share in the Machine Safety Market?

    Assembly had the largest revenue share of the global market.

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