Machine Safety Market Research Report Information By Component (Presence-Sensing, Safety Sensors, Emergency Stop Devices, Programmable Safety Systems, Safety Controllers/ Modules/Relays, And Others), By Implementation (Individual Components & Embedded Components), By Application (Assembly, Material Handling, Metal Working, Robotics & Others), By Industry (Oil & Gas, Chemicals, Aerospace, Semiconductor & Electronics, Automotive, Healthcare & Others) and Region (North America, Europe, Asia-Pacific & Rest Of The World) –Industry Forecast 2032

Global Machine Safety Market Overview

Machine Safety Market Size was valued at USD 4540.28 million in 2023. The Machine Safety Market is projected to grow from USD 4898.962 million in 2024 to USD 9033.8 million by 2032, exhibiting a compound annual growth rate (CAGR) of 7.95% during the forecast period (2024 - 2032). Strict machine safety mandates and high requirements for reliable safety systems to asset protection are the key market drivers boosting the growth of the machine safety market.

FIGURE 1: MACHINE SAFETY MARKET SIZE, 2019-2032 (USD MILLION)

Source: Secondary Research, Primary Research, MRFR Database, and Analyst Review

Machine Safety Market Trends

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  Increasing Use Of IoT To Ensure Better Management And Improved Performance Of Machine Assets

  
  

Industrial IoT opens many opportunities in automation, optimization, asset performance management, new ways of servicing customers, and the creation of new revenue models. To survive in today’s hyper-competitive business environment with highly disruptive technologies, companies are heavily investing in IIoT to increase growth and maximize productivity. IIoT has the potential to drive productivity and improve operating costs across multiple industries, including manufacturing, oil and gas, and mining.

The IIoT presents fresh possibilities for services that integrate compliance and safety. IIoT has the ability to collect data from sensors and transmit it to monitoring systems. In order to provide real-time analysis, alerts, and potential solutions in case of an emergency, the data is transmitted through wired and wireless networks. Businesses can use IIoT to integrate their processes with safety systems and to real-time monitor those systems. Performance is ultimately improved by IIoT because it enables quick monitoring, analysis, and control while also providing virtual management of physical systems.

Further, IoT helps create optimized workflows through automation. It minimizes repetitive tasks and facilitates optimal utilization of available resources and machinery. IoT can connect every unit, device, asset, machinery, or piece of equipment to a single network. With smart sensors, businesses can then track assets and control equipment. Real-time insights and autonomous control reduce waste and optimize the entire workflow. However, the increasing use of IIoT to ensure better management and improved performance of machine assets creates a lucrative opportunity for market growth.

Machine Safety Market Platform Segment Insights

Machine Safety Market Component Insights

Based on component, the Machine Safety Market is segmented into presence-sensing safety sensors, emergency stop devices, programmable safety systems, safety controllers/modules/relays, safety interlock switches, two-hand safety controls, and others. The presence-sensing safety sensors segment held the majority share in 2022, contributing around ~29% to market revenue. Presence sensing safety sensors are ideal for applications where personnel need frequent and easy yet safe access to hazardous areas, such as near robotic welding, stamping, machining centers, hydraulic presses, filter presses, packaging equipment, etc. Sensors deployed in a safety system are developed and designed to ensure a safe output based on the signals received from the logic circuits. Safety edges, laser scanners, safety light curtains, safety mats, and optoelectronic devices that include hand detection and single & multi-beam sensors are some of the types of presence-sensing sensors.

FIGURE 2: GLOBAL MACHINE SAFETY MARKET, BY COMPONENT, 2022 VS 2032 (USD MILLION)

Machine Safety Market Application Insights

The application segment of the machine safety market size includes assembly, material handling, metal working, packaging, robotics, and others. The assembly segment accounted for the largest market share in 2022; an assembly fitted with or intended to be fitted with a drive system other than one using only directly applied human effort, consisting of linked parts or components, at least one of which moves, and which is joined together for a specific application.

Machine Safety Market Industry Insights

The industry segments of the machine safety market size include oil & gas, chemicals, aerospace, semiconductors & electronics, food & beverages, automotive, healthcare, and others. The food & beverage segment accounted for the largest market share in 2022. Machine safety systems are widely adopted by food & beverage companies to increase production precision and flexibility. Machine safety helps in achieving greater operational transparency across production lines and in ensuring compliance with regulations. The food & beverage industry strives to achieve high quality and consistent production at a low price. Further, as companies become more aware of regulations, which are becoming more stringent, there is an upsurge in demand for machine safety systems to achieve safe and efficient operations in food & beverage manufacturing plants.

Machine Safety Market Regional Insights

By Region, the study provides market insights into North America, Europe, Asia-Pacific, and the Rest of the World. Asia Pacific accounted for the largest market share and it is anticipated to witness the highest CAGR in the market due to the growing investments in the industrial sector in the region. In addition, the gradual improvement of technical safety standards, continuous strengthening of personal safety awareness, and gradual participation of the state and enterprises in market promotion have accelerated the growth of the machine safety market in the region. Asia-Pacific comprises China, Japan, India, and the rest of Asia-Pacific. Furthermore, rising investment in machinery development across automotive, oil & gas, aerospace & defense, and other industries is expected to drive market growth.

Europe is the second largest market for machine safety systems as machine safety standards are strictly followed within the European Economic Area. The safety standards and directives present in the region restrict the supply and operation of machinery that do not meet the regulatory requirements. The machine safety requirements are stringent in the European region, which is driving the growth of the market. Machinery Directive 2006/45/EU is the legislation governing machine safety requirements in Europe. It benefits harmonization with a combination of safety and health requirements. This is a mandatory directive, which ensures the protection of machines and workers in various organizations. This regulatory standard can increase the demand for machine safety systems in the European region.

FIGURE 3: MACHINE SAFETY MARKET SIZE BY REGION 2022 VS 2032

Source: Secondary Research, Primary Research, MRFR Database, and Analyst Review

North America is expected to have the third-largest market share in the machine safety market during the forecast period. The market in North America is expected to have a CAGR of 6.5% during the forecast period due to the presence of prominent players in machine safety systems such as Rockwell, Honeywell, Banner Engineering, etc., which are contributing to the expansion of the market in the region. The increasing number of accidents at workplaces, along with the rising emphasis on proactive industrial safety, is driving the growth of the North American machine safety market.

Machine Safety Market Key Market Players& Competitive Insights

The machine safety market is characterized by the presence of many global, regional, and local players. The market is competitive, with all the players competing to gain maximum market share. Strict machine safety mandates and High requirements for reliable safety systems for asset protection are key factors that drive the market growth. Requirements for huge capital to install and automate machine safety systems restrain the growth of the machine safety market. However, increasing the use of IIoT to ensure better management and improved performance of machine assets will create opportunities for the market’s growth.

According to MRFR analysis, the growth of the machine safety market is dependent on market conditions. The key vendors in the market are Rockwell Automation, Inc., Honeywell International, Inc., Sick AG, ABB, Schneider Electric SE, Mitsubishi Electric Corporation, Pilz GmbH & Co. KG, Keyence Corporation, Banner Engineering Corp, Omron Corporation, Balluff Inc, Yokogawa Electric Corporation, Siemens, Datalogic, and Phoenix Contact.

These companies are focusing on enhancing their products with the integration of improved technologies. Moreover, these companies are prominent providers of machine safety products and compete in the machine safety market to increase their geographic presence, expand their customer base, and form strategic partnerships.

Key Companies in the Machine Safety Market include

• Rockwell Automation, Inc.


• Honeywell International, Inc.


• Sick AG


• ABB


• Schneider Electric SE


• Mitsubishi Electric Corporation


• Pilz GmbH & Co. KG


• Keyence Corporation


• Banner Engineering Corp


• Omron Corporation


• Balluff Inc


• Yokogawa Electric Corporation


• Siemens


• Datalogic


• Phoenix Contact


• Others

Machine Safety Market Industry Developments

• In April 2022, Rockwell Automation launched its new Allen-Bradley Armor PowerFlex AC variable frequency drives for industrial motor control applications. It offers integrated CIP safety and supports integrated and hardwired safe-torque-off (STO) or safe-stop-1 (SS1) safety functions.


• In May 2022, ABB launched ABB Ability NGX Hoist Control, an automated, digital hoist control system that evolved from ABB’s reliable and proven past generations of hoist control systems to enable mining companies to operate hoists with high levels of performance and safety using a standardized platform worldwide.


• In January 2021, Schneider Electric launched an improved version of its EcoStruxure TriconexTM Safety View, the industry’s first dual safety- and cybersecurity-certified bypass and alarm management software application.


• In September 2021, Pilz launched the radar sensor PSEN rd1.2. The Pilz portfolio now includes sensors for the safe radar system PSENradar: the new radar sensor PSEN rd1.2 can be used for Cat. 3 / PL d and so can safely protect robot applications too.

Machine Safety Market Segmentation

Machine Safety Market Component Outlook

• Presence-Sensing Safety Sensors


• Emergency Stop Devices


• Programmable Safety Systems


• Safety Controllers/ Modules/ Relays


• Safety Interlock Switches


• Two-Hand Safety Controls


• Others

Machine Safety Market Implementation Outlook

• Individual Components


• Embedded Components

Machine Safety Market Application Outlook

• Assembly


• Material Handling


• Metal Working


• Packaging


• Robotics


• Others

Machine Safety Market Industry Outlook

• Oil & Gas


• Chemicals


• Aerospace


• Semiconductor & Electronics


• Food & Beverages


• Automotive


• Healthcare


• Others

Machine Safety Market Regional Outlook

• North America
  
  
  
  • US
  
  
  • Canada
  
  
  
  


• Europe
  
  
  
  • Germany
  
  
  • France
  
  
  • UK
  
  
  • Italy
  
  
  • Spain
  
  
  • Rest of Europe
  
  
  
  


• Asia-Pacific
  
  
  
  • China
  
  
  • Japan
  
  
  • India
  
  
  • Australia
  
  
  • South Korea
  
  
  • Australia
  
  
  • Rest of Asia-Pacific
  
  
  
  


• Rest of the World
  
  
  
  • Middle East
  
  
  • Africa
  
  
  • Latin America