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    Expanded Thermoplastic Polyurethane (E-TPU) Market

    ID: MRFR/CnM/6262-CR
    101 Pages
    Chitranshi Jaiswal
    May 2023

    Expanded Thermoplastic Polyurethane (E-TPU) Market Research Report Information By Type (Polyester, Polyether, And Polycaprolactone), By Raw Material (Polyols, Diisocyanate, And Diols), By Application (Automotive, Footwear, Sports and Leisure, Electronics, Logistics, Furniture, Engineering, And Others) And By Region (North America, Asia-Pacific, Europe, And Rest Of The World) –Market Forecast Till 2032

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    Expanded Thermoplastic Polyurethane (E-TPU) Market Research Report - Forecast till 2032 Infographic
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    Expanded Thermoplastic Polyurethane (E-TPU) Market Summary

    The Global Expanded Thermoplastic Polyurethane (E-TPU) Market is projected to grow significantly from 233.8 USD Billion in 2024 to 625.2 USD Billion by 2035.

    Key Market Trends & Highlights

    Expanded Thermoplastic Polyurethane (E-TPU) Key Trends and Highlights

    • The market is expected to expand at a compound annual growth rate (CAGR) of 9.35 percent from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 625.2 USD Billion, indicating robust growth potential.
    • In 2024, the market is valued at 233.8 USD Billion, reflecting a strong foundation for future expansion.
    • Growing adoption of advanced manufacturing technologies due to increased demand for lightweight materials is a major market driver.

    Market Size & Forecast

    2024 Market Size 233.8 (USD Billion)
    2035 Market Size 625.2 (USD Billion)
    CAGR (2025-2035) 9.35%

    Major Players

    BASF SE, Huntsman International LLC, Plymouth Foam, Ningbo GMF New Material Technology Co. Ltd., Guo Sheng Enterprise Co. Ltd., Miracll Chemical Co. Ltd., American Polyfilm Inc. (API), The Lubrizol Corporation, Wanhua Chemical Group Co. Ltd., Royal DSM

    Expanded Thermoplastic Polyurethane (E-TPU) Market Trends

      • The growing need for E-TPU materials in sporting and recreational goods drives market growth

    E-TPU (expanded thermoplastic polyurethane) materials are utilized more frequently in creating sporting and recreational goods because of their distinctive qualities. E-TPU is a kind of foam material that is perfect for usage in shoes, protective gear, and other products that need impact resistance because of its great energy return, cushioning, and durability. There are several reasons for the increasing demand for E-TPU materials in sporting and recreational items. First of all, customers are becoming more health-conscious and seeking goods that can keep them active and injury-free.

    Excellent shock absorption is a feature of E-TPU materials, which can aid in lowering the risk of accidents while participating in sports and other physical activities.

    Overall, as more people become aware of the advantages of this cutting-edge material, the demand for E-TPU materials in sports and leisure products is projected to increase. On September 23, 2021, Hotter and BASF SE teamed together to enhance energy return in the industry-leading comfort shoes produced by the footwear brand.

    Manufacturers of E-TPU have a lot of opportunities in the medical sector. Catheters, medical equipment, orthodontic products, and wound care items are just a few medical applications where E-TPU is used. When choosing materials for medical items, safety and comfort are top considerations because some of the medical products are introduced into the human body. Materials with patient-friendly characteristics like flexibility and biocompatibility are therefore taken into consideration. E-TPU has excellent chemical and mechanical properties and biocompatibility, which are crucial in medical applications. E-TPU is superior to PVC in robustness, low temperature, oil, chemical, and wear resistance.

    Due to its ability to be both hard when injected and flexible while inside the body, E-TPU is very responsive to temperature. Due to these characteristics, E-TPU is now more frequently used in medical applications.

    E-TPU materials are used more frequently in the automobile sector, including in-car seats, headrests, and steering wheels. The safety and comfort of passengers can be increased using E-TPU materials, which offer excellent shock absorption. Construction is another sector where E-TPU materials are being used more and more. They provide good resistance to weathering, chemicals, and UV rays and can be utilized in insulating materials, roofing membranes, and other building products.

    The growing demand for lightweight and durable materials across various industries appears to be driving the expansion of the E-TPU market, suggesting a shift towards more sustainable manufacturing practices.

    U.S. Department of Commerce

    Expanded Thermoplastic Polyurethane (E-TPU) Market Drivers

    Rising Demand in Automotive Sector

    The Global Expanded Thermoplastic Polyurethane (E-TPU) Market Industry experiences a notable surge in demand from the automotive sector, driven by the need for lightweight and durable materials. E-TPU is increasingly utilized in vehicle interiors, cushioning, and insulation applications, enhancing comfort and performance. As the automotive industry shifts towards electric vehicles, the demand for advanced materials like E-TPU is expected to grow. In 2024, the market is projected to reach 233.8 USD Billion, with a significant contribution from automotive applications. This trend indicates a robust growth trajectory, as manufacturers seek to improve fuel efficiency and reduce emissions.

    Market Segment Insights

    Expanded Thermoplastic Polyurethane (E-TPU) Type Insights

    The Expanded Thermoplastic Polyurethane (E-TPU) market segmentation, based on type, includes Polyester, Polyether, and Polycaprolactone. The polyester segment is expected to lead the Expanded Thermoplastic Polyurethane (E-TPU) market throughout the forecast period. One key factor promoting this segment's growth is polyester's superior chemical and abrasion resistance. Additionally, polyester has a good physical equilibrium, making PVC and other polar polymers suitable with polyester TPUs. E-TPU offers excellent abrasion resistance and a good balance of physical properties, making it perfect for use in polyblends. It is also unaffected by oils and chemicals. They also add value by giving you more attributes.

    The Polyether segment is expected to be the fastest-growing segment of the Expanded Thermoplastic Polyurethane (E-TPU) market during the forecast period. E-TPU with a polyether base is frequently used to make footwear, sporting goods, safety gear, and other items that need to be impact resistant. Due to its distinct qualities, including flexibility, toughness, and resilience, polyether is the material of choice for creating E-TPU foam.

    Figure 1: Expanded Thermoplastic Polyurethane (E-TPU) Market, by Type, 2022 & 2032 (USD Billion)

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Expanded Thermoplastic Polyurethane (E-TPU) Raw Material Insights

    The Expanded Thermoplastic Polyurethane (E-TPU) market segmentation, based on raw material, includes Polyols, Diisocyanate, and Diols. The Diisocyanate category is expected to hold the major share of the Expanded Thermoplastic Polyurethane (E-TPU) market over the forecast period. The key advantage of diisocyanate is the provision of reactivity and curing qualities to E-TPU, which is anticipated to drive the segment's growth. A class of chemical building blocks known as diisocyanates makes a wide range of polyurethane products.

    The Polyols segment is expected to be the fastest-growing segment of the Expanded Thermoplastic Polyurethane (E-TPU) market throughout the forecast period. The polyurethane matrix that makes up the E-TPU foam is created when polyols, isocyanates, and other additives are mixed together. The density of the E-TPU foam can be adjusted by selecting the appropriate polyol. A low molecular weight polyol will result in a foam with a higher density, whereas a high molecular weight polyol will result in a foam with a lower density.

    Expanded Thermoplastic Polyurethane (E-TPU) Application Insights

    The Expanded Thermoplastic Polyurethane (E-TPU) market segmentation, based on the application, includes Automotive, Footwear, Sports and leisure, Electronics, Logistics, Furniture, Engineering, and Others. The Footwear category is expected to hold the major share of the Expanded Thermoplastic Polyurethane (E-TPU) market over the forecast period. Expanded TPU cell foam has several advantages for shoe soles: lightweight, shock impact absorption, elastic and rebound effect, softness, and resilience. When leaping or running, elastic and lightweight E-TPU foam beads give users the desired rebound effect, which improves running form. In addition to softness, expanded TPU foam also has a highly reactive resilience capability.

    Expanded TPU, a closed-cell foam, reduces the stress effect on the foot during jogging or running, which is also anticipated to support this segment's revenue growth.

    Get more detailed insights about Expanded Thermoplastic Polyurethane (E-TPU) Market Research Report - Forecast till 2032

    Regional Insights

    By region, the analysis offers market insights into North America, Asia Pacific, Europe, and the Rest of the World. The North American Expanded Thermoplastic Polyurethane (E-TPU) market is expected to lead the market throughout the forecast period. This is due to the expanding industrial production sector and the significant need for durable and lightweight automobiles.

    The market in this region is also anticipated to increase as a result of the rising popularity of 3D printing and additive manufacturing (AM), as well as the increasing demand for E-TPU in the medical industry due to its qualities of bio-stability, biocompatibility, and processing adaptability.

    Further, the key countries considered in the market report are The US, Canada, France, German, the UK, Italy, Spain, China, India, Japan, Australia, South Korea, and Brazil.

    Figure 2: EXPANDED THERMOPLASTIC POLYURETHANE (E-TPU) MARKET SHARE BY REGION 2022 (USD Billion)

    EXPANDED THERMOPLASTIC POLYURETHANE (E-TPU) MARKET SHARE BY REGION 2022

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Europe Expanded Thermoplastic Polyurethane (E-TPU) market accounts for a significant market share. This is a result of an increase in TPU foam demand, particularly in the automotive and shipbuilding industries. TPU is frequently used in cars to lighten them up, improve fuel efficiency while maintaining comfort and safety, and offer superior chemical and weather resistance. Further, the German Expanded Thermoplastic Polyurethane (E-TPU) market held the largest market share, and the UK Expanded Thermoplastic Polyurethane (E-TPU) market was the fastest-growing market in the European region.

    The Asia-Pacific Expanded Thermoplastic Polyurethane (E-TPU) Market is expected to grow at the fastest CAGR from 2023 to 2032. One of the main drivers driving market expansion is the steadily expanding building and construction, flooring, footwear, and packaging industries in the Asia Pacific region. Moreover, China’s Expanded Thermoplastic Polyurethane (E-TPU) market held the largest market share, and the Indian Expanded Thermoplastic Polyurethane (E-TPU) market was the fastest-growing market in the Asia-Pacific region.

    Key Players and Competitive Insights

    The rise of the Expanded Thermoplastic Polyurethane (E-TPU) market is being driven by key industry players that are investing significantly in R&D to expand their product offerings. Significant market developments include the launch of new products, contracts, mergers and acquisitions, increased investments, and collaboration with other organizations. Participants in the sector are also making a number of strategic moves to increase their footprint. To expand and prosper in a more cutthroat and difficult market environment, the Expanded Thermoplastic Polyurethane (E-TPU) sector must offer reasonably priced products.

    Local production to cut operating costs is one of the main tactics manufacturers use in the Expanded Thermoplastic Polyurethane (E-TPU) market to service clients and grow the market sector. The Expanded Thermoplastic Polyurethane (E-TPU) industry has recently provided some of the biggest benefits to the Footwear industry. Major companies in the Expanded Thermoplastic Polyurethane (E-TPU) market, including BASF SE, Huntsman International LLC, Plymouth Foam, Ningbo GMF New Material Technology Co. Ltd., and others, are trying to surge market demand by spending on research and development processes.

    The Lubrizol Corporation, a Berkshire Hathaway company, is dedicated to fostering a sustainable future. The company's unrivaled technology opens up possibilities at the molecular level, resulting in measurable, sustainable solutions that help the world Move Cleaner, Create Smarter, and Live Better. Every day, users of the company's solutions improve billions of lives worldwide. Lubrizol, founded in 1928, employs over 8,800 people and owns and runs over 100 manufacturing sites, sales offices, and technical offices globally. The new thermoplastic polyurethane (TPU) production line was introduced in December 2022 at The Lubrizol Corporation's Songjiang manufacturing facility in Shanghai, China.

    This move marks another significant step in Lubrizol Engineered Polymers' investment in the Asia Pacific, increasing the company's capacity to produce TPU and bolstering local business assistance.

    A leader in polyurethanes on a scale is Wanhua Chemical. The business strives for product quality, customer service, and innovation excellence. The business is the biggest producer of MDI in the entire globe and the only one in China with exclusive intellectual property rights for producing both ADI and MDI. Wanhua has expertise in MDI, modified MDI, and aliphatic isocyanates R&D, production, and commercialization. Wanhua is expanding its technology portfolio as they get bigger.

    In addition to aliphatic isocyanate, waterborne polyurethane resin, waterborne acrylic latex, specialized amines, and families of petrochemical chemicals, including acrylic acid and acrylic ester, neopentyl glycol, and butanol, Wanhua now provide innovative coatings solutions. Wanhua has regional offices in Europe, the Middle East, the United States, Japan, Russia, and India, in addition to five manufacturing locations spread across the globe. Wanhua Chemical Group Co. Ltd. announced the creation of medical-grade TPUs based on polyether and radiopaque-grade TPUs in January 2023 to offer products for medical applications, including extrusion tubes, injection molding accessories, and cast films.

    Key Companies in the Expanded Thermoplastic Polyurethane (E-TPU) Market market include

    Industry Developments

    August 2022: The Lubrizol Corp., a Berkshire Hathaway firm, unveiled its new thermoplastic polyurethane production line at a ribbon-cutting ceremony at its Songjiang manufacturing facility in Shanghai, China. For Lubrizol Engineered Polymers, including the ESTANE TPU portfolio, this new line is anticipated to expand TPU manufacturing capacity in order to fulfill growing demand from industries like automotive, footwear, and electronics.

    April 2022: Covestro AG announced the development of its production capabilities for Platilon thermoplastic polyurethane (TPU) Films, together with the corresponding infrastructure and logistics. The new project competition is scheduled to take place at the end of 2023.

    Future Outlook

    Expanded Thermoplastic Polyurethane (E-TPU) Market Future Outlook

    The Global Expanded Thermoplastic Polyurethane (E-TPU) Market is projected to grow at a 9.35% CAGR from 2024 to 2035, driven by advancements in material technology and increasing demand in automotive and footwear applications.

    New opportunities lie in:

    • Invest in R&D for sustainable E-TPU formulations to meet eco-friendly consumer demands.
    • Expand production capabilities in emerging markets to capture growing regional demand.
    • Develop strategic partnerships with automotive manufacturers to integrate E-TPU in innovative vehicle designs.

    By 2035, the E-TPU market is expected to achieve substantial growth, solidifying its role in diverse applications.

    Market Segmentation

    Expanded Thermoplastic Polyurethane (E-TPU) Type Outlook

    • Polyester
    • Polyether
    • Polycaprolactone

    Expanded Thermoplastic Polyurethane (E-TPU) Regional Outlook

    North America
    • US
    • Canada

    Expanded Thermoplastic Polyurethane (E-TPU) Application Outlook

    • Automotive
    • Footwear
    • Sports and leisure
    • Electronics
    • Logistics
    • Furniture
    • Engineering
    • Others

    Expanded Thermoplastic Polyurethane (E-TPU) Raw Material Outlook

    • Polyols
    • Diisocyanate
    • Diols

    Report Scope

    Report Attribute/Metric Details
    Market Size 2023 USD 211.10 Billion
    Market Size 2024 USD 233.81 Billion
    Market Size 2032 USD 478.15 Billion
    Compound Annual Growth Rate (CAGR) 9.35% (2024-2032)
    Base Year 2023
    Market Forecast Period 2024-2032
    Historical Data 2018- 2022
    Market Forecast Units Value (USD Billion)
    Report Coverage Revenue Forecast, Market Competitive Landscape, Growth Factors, and Trends
    Segments Covered Type, Raw Material, Application, and Region
    Geographies Covered North America, Europe, Asia Pacific, and the Rest of the World
    Countries Covered The US, Canada, German, France, UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil
    Key Companies Profiled BASF SE, Huntsman International LLC, Plymouth Foam, Ningbo GMF New Material Technology Co. Ltd., Guo Sheng Enterprise Co. Ltd., Miracll Chemical Co. Ltd., American Polyfilm Inc. (API), The Lubrizol Corporation, Wanhua Chemical Group Co. Ltd and Royal DSM
    Key Market Opportunities Growing need for E-TPU materials in sporting and recreational goods
    Key Market Dynamics The growing requirement for footwear in both urban and rural areas as well as the expanding research opportunities for footwear products

    Market Highlights

    Author
    Chitranshi Jaiswal
    Research Analyst Level I

    In her 3 years of experience in the market research field, she has handled critical cross-domain projects. She has an in-depth knowledge of market estimation & analysis, problem-solving, primary as well as secondary research, and team management.She holds an engineering degree and is an MBA professional from a well-known university, capable of evaluating the market and competitive conditions. An exceptional strategist with excellent communication skills and a passion for delivering cutting-edge & practical insights for the market. Proficient in multi-tasking, and can successfully deal with competing demands, while maintaining complete confidentiality. Generated business through active client and project development, networking, and high-quality responses. Her knowledge and skills have helped in making solid business decisions, securing funding from investors, and avoiding business failures.

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    FAQs

    How much is the Expanded Thermoplastic Polyurethane (E-TPU) market?

    The Expanded Thermoplastic Polyurethane (E-TPU) market size was valued at USD 211.10 Billion in 2023.

    What is the growth rate of the Expanded Thermoplastic Polyurethane (E-TPU) market?

    The market is projected to grow at a CAGR of 9.35% during the forecast period, 2024-2032.

    Which region held the largest market share in the Expanded Thermoplastic Polyurethane (E-TPU) market?

    North America had the largest share of the Expanded Thermoplastic Polyurethane (E-TPU) Market.

    Who are the key players in the Expanded Thermoplastic Polyurethane (E-TPU) market?

    The key players in the market are BASF SE, Huntsman International LLC, Plymouth Foam, Ningbo GMF New Material Technology Co. Ltd., Guo Sheng Enterprise Co. Ltd., Miracll Chemical Co. Ltd., American Polyfilm Inc. (API), The Lubrizol Corporation, Wanhua Chemical Group Co. Ltd and Royal DSM.

    Which type led the Expanded Thermoplastic Polyurethane (E-TPU) market?

    The Polyester category dominated the market in 2023.

    Which application had the largest market share in the Expanded Thermoplastic Polyurethane (E-TPU) market?

    Footwear category had the largest share of the market.

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