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Electric Vehicle Thermal Management System Market Research Report By System (Heating, Ventilation, And Air Conditioning (HVAC), Powertrain Cooling, Fluid Transport), Component (Motor, Battery, Cabin Area), Technology (Active Transmission Warmup, Exhaust Gas Recirculation (EGR), Reduced HVAC System Loading), Application (Engine Cooling, Air Condition, Heated Steering, Waste Heat Recovery, Transmission System, Heated/Ventilated Seats), Vehicle Type (Battery EV, Hybrid EV (HEV), Plug-In Hybrid EV (PHEV)), Region – Forecast 2032


ID: MRFR/AM/6679-HCR | 150 Pages | Author: Sejal Akre| December 2024

Electric Vehicle Thermal Management System Market Overview:


Electric Vehicle Thermal Management System Market Size was valued at USD 3.02 Billion in 2023. The Global Electric Vehicle Thermal Management System market industry is projected to grow from USD 3.46 Billion in 2024 to USD 10.29 Billion by 2032, exhibiting a compound annual growth rate (CAGR) of 14.6% during the forecast period (2024 - 2032). Lithium-ion battery use is expanding, and electric vehicle use is becoming more widespread are the key market drivers accelerating market expansion.


Electric Vehicle Thermal Management System Market                                                                                                                            


Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


Electric Vehicle Thermal Management System Market Trends


Increasing need for better heat insulation and ride quality for cabin comfort is driving the market growth


Market CAGR for electric vehicle thermal management system is being driven by the increasing need for better heat insulation and ride quality for cabin comfort. To keep the battery's temperature range within an acceptable range for efficient operation, thermal management technologies are necessary. Manufacturers have been compelled to create better heat management solutions for batteries as the number of battery-powered cars grows. The market's expansion is being hampered by smaller batteries and quick charging capabilities. However, the market is projected to grow as a result of technological developments in the area of battery heat management. Because they are battery-powered, electric vehicles have a constrained operational range with only one charge.


In addition, the industry is growing as a result of consumers' growing desire for cutting-edge automobiles, particularly lightweight variants. Lithium-ion battery technology in automobiles is highly favored by consumers and business leaders for a variety of functions. This is made possible by its higher energy density, longer battery life cycle, and better robustness. Businesses actively employ such batteries in thermal battery management systems to assure proper functioning and safety. This has inspired battery producers to create goods with quick charging characteristics. Fast charging of the battery produces greater heat, which needs to be managed to prevent harm to the battery cells. Furthermore, since batteries are the only source of propulsion for electric vehicles, their operating temperature is high.


The demand for fuel-efficient automobiles has surged as a result of recently rising petrol and diesel costs. The businesses are also working to lighten the overall weight of electric cars, which are heavier than ICE vehicles because of their batteries. The US and Canada are also strict in their enforcement of the demand that electric vehicles be used within the next several years. The thermal battery management system for EVs is in demand because of these noteworthy advancements and government support. Thus, result in driving the Electric Vehicle Thermal Management System market revenue.


Electric Vehicle Thermal Management System Market Segment Insights:


Electric Vehicle Thermal Management System System Insights


The Electric Vehicle Thermal Management System market segmentation, based on System covers fluid transport, powertrain cooling, heating, ventilation, and air conditioning (HVAC), and others. The heating, ventilation, and air conditioning (HVAC) dominated the market in 2022. Simple and mostly found in low-cost electric vehicles, this air cooling and heating system. Additionally, liquid coolants function very effectively and have greater heat capacity and conductivity than air.


Electric Vehicle Thermal Management System Component Insights


The Electric Vehicle Thermal Management System market segmentation, based on Component includes Motor, Battery, and Cabin Area. The motor segment dominated the market in 2022. This is due to end users' preference for zero-emission hybrid and electric vehicles growing as a result of falling battery prices, dwindling crude oil sources, and the damaging environmental effects of conventional cars.


Figure1: Electric Vehicle Thermal Management System Market, by Component, 2023 & 2032 (USD Billion)


Electric Vehicle Thermal Management System Market, by Component, 2023 & 2032


Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


Electric Vehicle Thermal Management System Technology Insights


The Electric Vehicle Thermal Management System market segmentation, based on Technology features Active Transmission Warmup, Reduced HVAC System Loading, Exhaust Gas Recirculation (EGR), and Others. The reduced HVAC system loading segment dominated the market. Modern HVAC systems can be sized down to conserve energy, reduce carbon emissions, and extend the life of their components.


Electric Vehicle Thermal Management System Application Insights


The Electric Vehicle Thermal Management System market segmentation, based on Application includes Engine Cooling, Air Condition, Heated Steering, Waste Heat Recovery, Transmission System, Heated/Ventilated Seats, and Others. The air conditioning segment dominated the market. This is because a car's compressor enables a functioning air conditioning system, allowing an unimpeded cooling process within the automobile.


Electric Vehicle Thermal Management System Vehicle Type Insights


The Electric Vehicle Thermal Management System market segmentation, based on Vehicle Type, includes Battery Electric Vehicle, Hybrid Electric Vehicle (HEV), and Plug-In Hybrid Electric Vehicles (PHEV). The hybrid electric vehicle (HEV) category generated the most income. In areas with limited infrastructure for charging, the HEV's dual gearbox, or ranges on both conventional fuel and electricity, is very useful.


Electric Vehicle Thermal Management System Regional Insights


By region, the study provides the market insights into North America, Europe, Asia-Pacific and Rest of the World. The North American Electric Vehicle Thermal Management System market area will dominate this market, due to the existence of significant market players and the quick development of infrastructure facilities in this region's emerging economies.


Further, the major countries studied in the market report are The US, German, France, Canada, the UK, Italy, Spain, India, China, Japan, South Korea, Australia, and Brazil.


Figure2: Electric Vehicle Thermal Management System Market Share By Region 2023 (USD Billion)


Electric Vehicle Thermal Management System Market Share By Region 2023


Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


Europe Electric Vehicle Thermal Management System market accounts for the second-largest market. The key factors boosting the performance of the country's electric vehicle thermal system of management market are thought to be the quick increase in sales of all types of vehicles along with a higher acceptance rate of technologically advanced vehicles. Further, the German Electric Vehicle Thermal Management System market had the biggest market share, and the UK Electric Vehicle Thermal Management System market was the European region's fastest-growing market.


The Asia-Pacific Electric Vehicle Thermal Management System Market is anticipated to see the fastest CAGR between 2024 and 2032. This is owing to the existence of significant automotive thermal management system OEMs in the region. Moreover, China’s Electric Vehicle Thermal Management System market had the biggest market share, and the Indian Electric Vehicle Thermal Management System market was the fastest growing market in the Asia-Pacific region.


Electric Vehicle Thermal Management System Key Market Players& Competitive Insights


Leading market players are investing heavily in research and development in order to expand their product lines, which will help the Electric Vehicle Thermal Management System market, grow even more. Additionally, market participants are engaging in a range of strategic initiatives to increase their worldwide reach, with important market developments such as the introduction of new products, contracts, mergers and acquisitions, increased investments, and cooperation with other organizations. To expand and survive in a more competitive and rising market climate, Electric Vehicle Thermal Management Systemindustry must offer cost-effective items.


Manufacturing locally to minimize operational costs is one of the key business tactics used by manufacturers in the Electric Vehicle Thermal Management System industry to benefit clients and increase the market sector. In recent years, the Electric Vehicle Thermal Management System industry has offered some of the most significant advantages to automobile industry. Major players in the Electric Vehicle Thermal Management System market, including Hanon Systems, Modine Manufacturing Company, BorgWarner Inc., Robert Bosch GmbH, Dana Limited, Denso, MAHLE GmbH, Valeo, Hanon Systems, VOSS Automotive GmbH, and others, are attempting to increase market demand by investing in research and development operations.


BorgWarner Inc., an American auto parts producer, is headquartered in Auburn Hills, Michigan. The company maintains industrial facilities and technology infrastructure in 93 locations in 22 different countries. BorgWarner is one of the top 25 suppliers to the auto industry. In 2023, Electric vehicle charging solutions, the smart grid, and the smart energy businesses of Hubei Surpass Sun Electric (SSE) have now been fully acquired by BorgWarner Inc.


For conventional, hybrid, and electric-powered vehicles, Dana Corporation is an American supplier of axles, driveshafts, transmissions, and electrodynamic, thermal, securing, and digital equipment. The light automobile, commercial automobile and off-highway equipment industries are the target markets for the company's goods and services. In 2019, Dana acquired the Oerlikon Group's Drive Systems division, which included the Graziano Transmissions and Fairfield brands as well as VOCIS, a fully owned electronic controls company with headquarters in the UK.


Key Companies in the Electric Vehicle Thermal Management System market include



  • Robert Bosch GmbH

  • BorgWarner Inc.

  • VOSS Automotive GmbH

  • Dana Limited

  • Modine Manufacturing Company

  • Denso

  • MAHLE GmbH

  • Valeo

  • Gentherm

  • Hanon Systems


Electric Vehicle Thermal Management System Industry Developments


January 2021: Robert Bosch GmbH was able to increase the electric car's range by up to 25%, by using efficient thermal management. To assure the perfect distribution of heat and cold throughout the car, the company also combined a heat pump with cutting-edge coolant pumps and valves to achieve this.


November 2020:Continental AG announced that it was broadening the area of its plastics expertise for thermal management in order to develop innovative solutions for plastic-based piping systems for electric and hybrid vehicles. Additionally, this will help lessen the load on vehicles, extend the range of hybrid and electric vehicles, and reduceCO2 emissions.


April 2021: A prominent German automaker's high-volume electric car platform uses battery cooling solutions from Valeo Company. Additionally, the company will soon offer thermal modules for retrofitting, additionally, in 2021, European manufacturers will be the first to incorporate HVAC solutions from the Valeo Company into their EVS based on a heat pump and a natural refrigerant.


Electric Vehicle Thermal Management System Market Segmentation:


Electric Vehicle Thermal Management System System Outlook



  • Heating, Ventilation, And Air Conditioning (HVAC)

  • Powertrain Cooling

  • Fluid Transport

  • Others


Electric Vehicle Thermal Management System Component Outlook



  • Motor

  • Battery

  • Cabin Area


Electric Vehicle Thermal Management System Technology Outlook



  • Active Transmission Warmup

  • Exhaust Gas Recirculation (EGR)

  • Reduced HVAC System Loading

  • Others


Electric Vehicle Thermal Management System Application Outlook



  • Engine Cooling

  • Air Condition

  • Heated Steering

  • Waste Heat Recovery

  • Transmission System

  • Heated/Ventilated Seats

  • Others


Electric Vehicle Thermal Management System Vehicle Type Outlook



  • Battery Electric Vehicle

  • Hybrid Electric Vehicle (HEV)

  • Plug-In Hybrid Electric Vehicles (PHEV)


Electric Vehicle Thermal Management System Regional Outlook




  • North America

    • US

    • Canada




  • Europe

    • Germany

    • France

    • UK

    • Italy

    • Spain

    • Rest of Europe




  • Asia-Pacific

    • China

    • Japan

    • India

    • Australia

    • South Korea

    • Australia

    • Rest of Asia-Pacific




  • Rest of the World

    • Middle East

    • Africa

    • Latin America



Report Attribute/Metric Details
Market Size 2023 USD 3.02 Billion
Market Size 2024 USD 3.46 Billion
Market Size 2032 USD 10.29 Billion
Compound Annual Growth Rate (CAGR) 14.6% (2024-2032)
Base Year 2023
Market Forecast Period 2024-2032
Historical Data 2018- 2022
Market Forecast Units Value (USD Billion)
Report Coverage Revenue Forecast, Growth Factors, Market Competitive Landscape, and Trends
Segments Covered System, Component, Technology, Application, Vehicle Type, and Region
Geographies Covered North America, Europe, AsiaPacific, and the Rest of the World
Countries Covered The US, German, Canada, France, UK, Italy, Spain, India, China, Japan, Australia, South Korea, and Brazil
Key Companies Profiled  BorgWarner Inc., Modine Manufacturing Co., Denso, MAHLE GmbH, Valeo, Gentherm, Hanon Systems, VOSS Automotive GmbH, Robert Bosch GmbH, and BorgWarner Inc.
Key Market Opportunities • As a result of lately rising petrol and diesel prices, demand for fuel-efficient vehicles has increased.
Key Market Dynamics The ever-increasing numbers of electrical and electronic components inside cars, which generate heat, necessitate better thermal management systems for automobiles.


Frequently Asked Questions (FAQ) :

In 2022, the market for electric vehicle thermal management systems was estimated to be worth USD 10.29 Billion.

During the forecast period, 2024-2032, the market is expected to expand at a CAGR of 14.6%.

North America had the largest share in the market

Market leaders include BorgWarner Inc., Modine Manufacturing Co., Denso, MAHLE GmbH, Valeo, Gentherm, Hanon Systems, VOSS Automotive GmbH, Robert Bosch GmbH, and BorgWarner Inc.

HVAC (Heating, Ventilation, and Air Conditioning) was the industry leader in 2022.

The  Motor had the largest share in the market.

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