The Automotive Magnet Wire Market is going through massive transformation process breathing with the rising trend of electric and hybrid vehicles amidst increasing electrification of cars. The magnet wire or better known as winding wire, is one of the most important components that is involved in electric motors, transformers as well as coils present in automotive systems. One of the very evident features of the market at the moment is increase in the manufacturing of electric vehicles(EVs). Just like automotive industry is rapidly integrating with sustainable and electric cars the world is already witnessing increased demand for magnet wire used because of electric motor windings. Such findings mirror global efforts to curb growing greenhouse emissions and the increasing global efforts of the adoption of EVs.
In addition, other market segments such as electric power steering systems are experiencing strong growth, which is creating a growing demand for automotive magnet wire. Electric power steering (EPS) is one of the well-known technologies that utilize magnet wire in their motor windings to supply great and accurate control over the steering mechanisms. Currently, the demand for magnet wire in automotive applications is increasing as the EPS based vehicles are into production for better fuel efficiency and better driving experience. These are reflections of the ever-ongoing inventions in the dynamic of the vehicles and also a shift towards the use of more advanced and electronically control steering systems.
Furthermore, high-temperature-resistant magnet wires are increasing in popularity, and hence their use in vehicle magnet wires is also increasing. With the introduction of electric vehicles some of them which turn out to be highly tuned electric sports cars we need magnet wires which are able to stand high temperatures generated during operation. High-temperature magnet wires with the main function of providing durability and reliability to electric motors at high temperature in automotive environments are the main component. This trend is in line with the pursuit of power and life in electric control systems and in vehicles of premium and acceptance of purely electric vehicle.
Apart from that, the growing demand for automotive magnet wire is another factor that is stimulated by the surge in adopting the electric traction motors for hybrid cars. Hybrid cars are vehicles that have electric motors aside traditional internal combustion engine and magnate wire is utility item in these motors working at high efficiencies. The growth of the hybrid vehicles market which takes precedence due to the need for improved fuel efficiency and less emissions favors the automotive part applications of magnet wire. This pattern denotes the problems magnet wires are facing because of their necessity to support hybrid powertrains and the move to more green motor vehicles.
Automotive Magnet Wire Market Size was valued at USD 4,972.96 million in 2022. The Automotive Magnet Wire market is projected to grow to USD 6,991.12 million by 2030, exhibiting a compound annual growth rate (CAGR) of 4.40% during the forecast period (2022 - 2030). The Automotive Magnet Wire Market is predicted to be driven by development in the overall automotive sector, due to rising living standards, and urbanization. Despite the automotive market being sluggish following the pandemic, the market is seeing gradual demand growth.
Source: Secondary Research, Primary Research, MRFR Database and Analyst Review
Energy efficiency contributes to perpetual development and economic growth. The excellent electrical and thermal conductivity of copper serves as the foundation for energy efficiency. Because copper is the most effective nonprecious conductor of heat and electricity, copper-containing items work more efficiently. One of the primary magnet wire market factors that is projected to have a favourable influence on the industry during the forecast period is the increased focus on energy-efficient automotive magnet wires. During the energy transformation process, a significant quantity of energy is lost as heat. As a result, manufacturers are focused on improving the efficiency of equipment such as motors, which is driving the need for highly efficient magnet wire, which has the ability to minimise electrical energy consumption in a motor. Manufacturers are also concentrating on providing automotive magnet wire with greater thermal efficiency. The growing requirement for efficient traction motors in NEVs, as well as the implementation of regenerative braking systems in automobiles, will drive up demand for energy-efficient magnet wires.
Furthermore, the thermal and electrical characteristics of the insulating layer on automotive magnet wires have a considerable influence on the longevity of the electric motor. When the instantaneous overlapping voltage, known as surge voltage, in a high-speed switching inverter-fed motor exceeds the partial discharge inception voltage (PDIV), the insulation layer is deteriorated by partial discharge (PD), resulting in insulation breakdown. As a result, surge-resistant enamelled wire has gained popularity as a means of extending the lifespan of different inverter-fed motor mounted electric devices, such as electric automobiles. Nanosized inorganic fillers are employed in the insulating layer to preserve it from deterioration. Polymer nanocomposites are a new category of insulating materials with improved electrical, thermal, and mechanical characteristics. According to research, such materials might replace traditional polymers in insulation for a number of industrial high voltage applications. New nanomaterials are being incorporated into enamels, which serve as insulating layers in wires. This can result in improved or even novel qualities, such as decreased coefficients of friction or increased corona resistance. Developments for fostering longevity in motors include corona-resistant enamels, self-lubricated and high-abrasion-resistance coatings used in automotive magnet wires. Hence the increasing focus on energy-efficiency of automotive magnet wires and enhancing motor longevity is expected to drive automotive magnet wire market revenue demand during the forecast period.
The Automotive Magnet Wire Market segmentation, based on type, includes Copper Wire, Aluminium Wire. The Copper Wire segment accounted for the largest market share in 2022, in the Automotive Magnet Wire Market revenue. A common application of insulated copper or aluminum conductor used to wind motors, transformers, generators, and any other electrical device where electrical energy is converted to mechanical energy.
The Automotive Magnet Wire Market segmentation, based on product type it is bifurcated into enamelled wire, and covered conductor wire. The enamelled wire segment accounted for around 83.25% of the global market in 2022. It also emerged as the fastest-growing segment, the high growth is attributed to wide use as motor, starter motor, braking, alternators, and various other applications.
The Automotive Magnet Wire Market segmentation is based on motor, starter motor, braking, alternators, stability control, windows, door locks, seating, and others. Among these, the motor segment is the fastest-growing segment registering a CAGR of around 4.86%. the demand for Automotive Magnet Wire in the automotive industry is attributed to its lightweight and structural properties.
passenger vehicles, light commercial vehicles, heavy commercial vehicles, and electric vehicles. The end users are basically the industry segments that are increasingly requiring continuous automotive magnet wire for various operations. Such industries install respective types of automotive magnet wire based on the requirement of different applications. End users do not directly contribute to the value of the automotive magnet wire, but they significantly affect the overall market dynamics. They impact market demand, determining the trends and technical breakthroughs in the automotive magnet wire sector.
Figure 2: Automotive Magnet Wire Market, by Application, 2021 & 2030 (USD Million)
Source: Secondary Research, Primary Research, MRFR Database and Analyst Review
By Region, the study segments the market into North America, Europe, Asia-Pacific, Middle East & Africa, and South America. Â Among these, Asia-Pacific dominated the market with a share of 41.94%, accounting for USD in 2022; it is expected to register the highest CAGR of 4.60% from 2023 to 2030. Europe was the second largest with a share in 2022. The European market is mainly driven by the availability of raw materials and increasing demand for Automotive Magnet Wire across the region for various applications.
Further, the major countries studied are: The U.S, Canada, Germany, France, UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil.
Figure 3: Automotive Magnet Wire Market SHARE BY REGION 2021 (%)
Source: Secondary Research, Primary Research, MRFR Database and Analyst Review
Major market players have large production bases and advanced manufacturing facilities at the domestic and international levels. This helps them supply the product to various end users across the globe within less time as compared to the small-scale manufacturers, providing a competitive edge in the global market. The leading producers of merchant Automotive Magnet Wire are US, and Canada. According to MRFR analysis, the Automotive Magnet Wire Market has a huge revenue base in European countries.
One of the primary business strategies adopted by manufacturers in the Automotive Magnet Wire Market to benefit clients and expand the Automotive Magnet Wire market sector is to manufacture locally to reduce operating costs. Intense competition, rapid advances in technology, frequent changes in government policies, and environmental regulations are key factors that confront market growth.
The growth of the vendors is dependent on market conditions, government regulations, and industrial development. Thus, the vendors should focus on expanding their presence and improving their services. MWS Wire Industries (MWS), Superior Essex Inc., Elektrisola Dr. Gerd Schildbach GmbH & Co KG, Tongling Jingda Special Magnet Wire Co., Ltd, and Proterial Ltd are some of the key players operating in the global market. These companies compete in terms of availability, quality, price, and technology. They consider acquisitions, expansion, and partnerships as their key strategy in the global automobile magnet wire market.
Also, MWS Wire Industries (MWS) is a leader in delivering wire-sourcing solutions. It produced and stocked a wide range of wires and maintains the largest inventory of magnet and specialty wire in the world, with over 50,000 different types and sizes of wire in stock. The company serves various industries such as aerospace, medical, automotive, computer, electronics, music, sensors, and telecommunications. Â
May 2023Â Essex Furukawa is investing USD 60 million to construct a new manufacturing facility for the production of magnet wire for use in electric and hybrid vehicles. The expansion will help the company to cater to the growing need for magnet wire in the electric and hybrid vehicle market
February 2022 LWW Group Form the Dahren Brand for magnet wire division. The transition unites the Swedish companies Dahrentrad AB, Dahren Poland, and LWW Slaska under the Jonslund-based Dahren brand. The company will offer winding wire classifications from Sweden, Germany, and Poland for producers of electric motors, transformers, and generators, including round, rectangular, enamelled magnet wire in a variety of diameters, and grades.
October 2020 Furukawa Electric Co Ltd ("Furukawa"), and Superior Essex Holding Corp ("SPSX") have formed a joint venture for the worldwide magnet wire industry. The heavy magnet wire and polyimide tube businesses operated by Furukawa and its wholly-owned subsidiary Furukawa Magnet Wire Co Ltd have been transferred to Essex Furukawa Magnet Wire LLC ("EFMW"), a joint venture, via Furukawa Electric Magnet Wire America Inc ("FEMA")
Automotive Magnet Wire Type Outlook
Automotive Magnet Wire Product Type Outlook
Automotive Magnet Wire Material Outlook
Automotive Magnet Wire Application Outlook
Automotive Magnet Wire Regional Outlook
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