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    Aerospace 3D Printing Market

    ID: MRFR/A&D/8666-HCR
    178 Pages
    Sejal Akre
    September 2025

    Aerospace 3D Printing Market Research Report Information by Technology (Stereolithography (SLA), Selective Laser Sintering (SLS), Direct Metal Laser Sintering (DMLS), Fused Deposition Modeling (FDM), Continuous Liquid Interface Production (CLIP)), By Application (Engine, Structural And Space Components), By Industry (Aircraft, Spacecraft And UAV) And By Region (North America, Europe, Asia-Pacific, And Rest Of The World) –Market Forecast Till 2032.

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    Aerospace 3D Printing Market Research Report - Forecast till 2032 Infographic
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    Aerospace 3D Printing Market Summary

    As per Market Research Future Analysis, the Aerospace 3D Printing Market was valued at USD 2 billion in 2023 and is projected to grow to USD 7.1 billion by 2032, with a CAGR of 20% from 2024 to 2032. Key drivers include increasing demand for new aircraft, rising passenger traffic, and the need for 3D printed replacement parts. The market is also influenced by the shift towards lightweight components and rapid prototyping capabilities, enhancing production efficiency and cost-effectiveness.

    Key Market Trends & Highlights

    The aerospace 3D printing market is witnessing significant growth driven by technological advancements and increasing demand.

    • Market Size in 2023: USD 2 billion.
    • Projected Market Size by 2032: USD 7.1 billion.
    • CAGR from 2024 to 2032: 20%.
    • FDM technology dominated the market in 2022.

    Market Size & Forecast

    2023 Market Size USD 2 billion
    2024 Market Size USD 2.4 billion
    2032 Market Size USD 7.1 billion
    CAGR (2024-2032) 20%

    Major Players

    Key players include 3D Systems Corporation (US), Aerojet Rocketdyne (US), Arcam AB (Sweden), Envisiontec GmbH (Germany), EOS GmbH (Germany), and Lockheed Martin Corporation (US).

    Aerospace 3D Printing Market Trends

    Market growth is driven by a decline in the production rate of aircraft components and a rise in the use of lightweight components.

    Aerospace Market CAGR The aerospace industry's decreased rate of producing aircraft parts, the rising demand for lightweight parts to cut down on manufacturing time overall while still being cost-effective, and the increasing use of 3D printing are the main factors driving the industry's adoption of this technology.

    Of of the 2,408 aircraft that were delivered around the world in 2020, 1,321 (or 55%) were piston-powered, 644 (or 27%) were jets, and 443 (or 18%) were turboprops. 1,324 (or 50%) of the 2,658 aircraft delivered ly in 2019 had a piston engine, 809 (or 30%) were jets, and 525 (or 20%) were turboprops. More than 4,900 aircraft had engines made by CFM International as of December 31st, 2019. On the other hand, during that same time period, engines made by General Electric Aviation were installed on nearly 2,854 Boeing aircraft.

    Together with the rise in demand for lightweight components, the need for quick 3D prototyping is anticipated to fuel the overall expansion of the aerospace 3D printing market over the forecasted period of time.

    In order to create functional end-use components in 2020, more than 50% of engineering companies reported increasing their use of 3D printing prototypes, while 30% of companies said that their use of 3D printing prototypes for end-use parts remained constant from 2019 to 2020.

    Additionally, the increasing use of ultem 9085 aerospace, Boeing 3D printing, 3D printing applications in aerospace (manufacturing of metal brackets, and Prototypes), numerous advantages of 3D printing in aerospace and defense (enabling just-in-time distributed production and manufacturing, reducing supply chain costs while also adding manufacturing, etc.), and the ongoing expansion of the aerospace 3D printing materials market (with a CAGR of 17.83% and revenue of USD 256.3) are all factors. driving the revenue of the aerospace 3D printing market.

    The ongoing advancements in additive manufacturing technologies are poised to revolutionize the aerospace sector by enhancing design flexibility, reducing material waste, and accelerating production timelines.

    U.S. Department of Commerce

    Aerospace 3D Printing Market Drivers

    Market Growth Projections

    The Global Aerospace 3D Printing Market Industry is projected to experience substantial growth, with estimates indicating a market size of 12.5 USD Billion in 2024 and a remarkable increase to 35 USD Billion by 2035. This growth trajectory suggests a compound annual growth rate of 9.81% from 2025 to 2035. Such projections highlight the increasing adoption of additive manufacturing technologies across various aerospace applications, driven by factors such as cost efficiency, customization, and sustainability. As the industry evolves, these figures underscore the potential for significant advancements and innovations in aerospace 3D printing.

    Sustainability Initiatives

    Sustainability is becoming increasingly important within the Global Aerospace 3D Printing Market Industry. The aerospace sector is under pressure to reduce its environmental footprint, and additive manufacturing presents a viable solution. By utilizing materials more efficiently and reducing waste, 3D printing aligns with global sustainability goals. For example, the production of lightweight components can lead to lower fuel consumption and emissions. As regulatory frameworks and consumer preferences shift towards greener practices, the adoption of 3D printing technologies is likely to accelerate, fostering growth in the market and contributing to its projected expansion.

    Technological Advancements

    The Global Aerospace 3D Printing Market Industry is witnessing rapid technological advancements that enhance the capabilities of additive manufacturing. Innovations in materials, such as high-performance polymers and metal alloys, are enabling the production of complex geometries that were previously unattainable. For instance, companies are now able to create lightweight components that reduce overall aircraft weight, leading to improved fuel efficiency. This trend is projected to contribute significantly to the market's growth, with the industry expected to reach 12.5 USD Billion in 2024. As these technologies continue to evolve, they are likely to drive further adoption across various aerospace applications.

    Cost Reduction in Manufacturing

    Cost efficiency remains a pivotal driver in the Global Aerospace 3D Printing Market Industry. The ability to produce parts on-demand reduces inventory costs and minimizes waste, which is particularly beneficial in aerospace where precision is paramount. For example, companies can manufacture spare parts without the need for extensive tooling, thus lowering production costs. This shift towards additive manufacturing is projected to result in a compound annual growth rate of 9.81% from 2025 to 2035. As organizations increasingly recognize the financial benefits of 3D printing, the market is expected to expand, potentially reaching 35 USD Billion by 2035.

    Customization and Design Flexibility

    Customization is a key advantage of the Global Aerospace 3D Printing Market Industry, allowing manufacturers to tailor components to specific requirements. This flexibility is particularly advantageous in the aerospace sector, where unique designs can enhance performance and safety. For instance, 3D printing enables the production of intricate parts that optimize aerodynamics, contributing to overall aircraft efficiency. As the demand for customized solutions grows, the market is likely to see increased investment in additive manufacturing technologies. This trend suggests that the industry will continue to evolve, further solidifying its position in the aerospace sector.

    Regulatory Support and Standards Development

    Regulatory support plays a crucial role in shaping the Global Aerospace 3D Printing Market Industry. Governments and industry associations are increasingly establishing standards and guidelines that facilitate the safe integration of 3D printed components into aerospace applications. This support not only enhances confidence among manufacturers but also encourages investment in additive manufacturing technologies. As these regulations evolve, they are likely to streamline certification processes, making it easier for companies to adopt 3D printing. Consequently, this regulatory environment may significantly influence market dynamics, fostering growth and innovation in the aerospace sector.

    Market Segment Insights

    Aerospace 3D Printing Technology Insights

    Aerospace 3D Printing Technology Insights

    The aerospace 3D printing market segmentation, on based technology includes Stereolithography (SLA), Selective Laser Sintering (SLS), Direct Metal Laser Sintering (DMLS), Fused Deposition Modeling (FDM), Continuous Liquid Interface Production (CLIP). In 2022, the fused deposition modelling (FDM) segment will dominate the aerospace 3D printer market. The FDM is increasingly being used in the aerospace industry to create concept models during the early stages of product development. During development, FDM models save money and time.

    Furthermore, FDM produces end-use parts that are robust enough to be integrated into the final product without the cost or lead time associated with traditional tooling or machining.

    Aerospace 3D Printing Application Insights

    Aerospace 3D Printing Application Insights

    The aerospace 3D printing market segmentation, based on application, includes Engine, Structural, Space Components. With the largest market share in 2022, the "Engine Components" sector largely dominated the market. Increased strength, ease of designing, lightweight, strong durability of the generated components, and their cost-effectiveness are some of the key aspects that are considerably propelling the total expansion of the aerospace 3D printing industry.

    Figure1  Aerospace 3D Printing Market, by Application, 2022& 2030 (USD billion)

    Source Secondary Research, Primary Research, MRFR Database and Analyst Review

    Aerospace 3D Printing Industry Insights

    Aerospace 3D Printing Industry Insights

    Aircraft, Spacecraft, and UAV are the industry segments of the aerospace 3D printing market data. In 2022, the 'Aircraft' category accounted for about 79.23% of the total market. Factors such as the requirement for lightweight, cost-effective aircraft, as well as the rapid fabrication of complicated parts, are fueling the overall expansion of this category over the anticipated period.

    Get more detailed insights about Aerospace 3D Printing Market Research Report - Forecast till 2032

    Regional Insights

    By Region, the study provides the market insights into North America, Europe, Asia-Pacific and Rest of the World. In 2022, North America held the largest market share. The increasing demand for aircraft and space exploration programmes is currently driving the adoption of aerospace 3D printers in North America. Growing North American Demand for Lightweight Components for Modern Aircraft to Support Segmental Growth. The largest market share for 3D printing in aerospace is anticipated to remain in North America.

    The region's larger manufacturing base for aerospace components, presence of key industrial players, and rising investment in 3D printing technology can all be attributed to the market's forecasted growth.

    Further, the major countries studied in the market report are The U.S., Canada, German, France, the UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil.

    Figure 2: AEROSPACE 3D PRINTING MARKET SHARE BY REGION 2022 (%)

    AEROSPACE 3D PRINTING MARKET SHARE BY REGION 2022

    Source Secondary Research, Primary Research, MRFR Database and Analyst Review

    Europe’s aerospace 3D printing market accounts for the second-largest market share due to the increase in investment by the European government in the development of aircraft programmers’ is expected to drive the market in the region. Further, the German aerospace 3D printing market held the largest market share, and the UK aerospace 3D printing market was the fastest-growing market in the European region

    The Asia-Pacific Aerospace 3D Printing   Market is expected to grow at the fastest CAGR from 2023 to 2030. This is due to the increasing adoption of additive manufacturing in Asia Pacific can be ascribed to advances and upgrades in the region's manufacturing industry. Moreover, China’s aerospace 3D printing market held the largest market share, and the Indian aerospace 3D printing market was the fastest-growing market in the Asia-Pacific region.

    Key Players and Competitive Insights

    Leading market players are spending a lot of money on R&D to diversify their product offerings, which will drive the aerospace 3D printing market to expand even further. Market participants are also engaging in a range of strategic initiatives to broaden their worldwide reach. Significant market developments include new product launches, contractual agreements, mergers and acquisitions, greater investments, and collaboration with other organizations. Cost-effective products are necessary for the aerospace 3D printing industry to grow and thrive in a more competitive and challenging market environment.

    Producing locally to reduce operational costs is one of the most important business strategies utilized by manufacturers in the worldwide aerospace 3D printing industry to benefit customers and expand the market sector. The aerospace 3D printing industry has recently provided some of the most significant benefits to medical. 3D Systems Corporation is a major player in the aerospace 3D printing market (US). Aerojet Rocketdyne (US), Arcam AB (Sweden), Envisiontec GmbH (Germany), EOS GmbH (Germany), Hoganas AB (Sweden), and other firms are expected to let new entrants into the industry in the next years, increasing competition.

    The Lockheed Martin Corporation is a multinational aerospace, armaments, military, information security, and technology firm headquartered in the United States. In March 1995, Lockheed Corporation merged with Martin Marietta to become the company. Its headquarters are in North Bethesda, Maryland, near Washington, D.C. As of January 2022, Lockheed Martin employs around 115,000 people worldwide, including approximately 60,000 engineers and scientists. In September 2021, Lockheed Martin announced a partnership with Makerbot to develop 3D printed parts and designs for NASA's AI-assisted Lunar Rover Mission.

    In collaboration with General Motors, Lockheed Martin is creating a new completely autonomous lunar rover that might be utilized in NASA's Artemis mission.

    An American technology business called Desktop Metal designs and sells 3D printing devices. The Burlington, Massachusetts-based business has received $438 million in venture capital funding since its inception[9][10] from backers including Google Ventures, BMW, and Ford Motor Company. In April 2017, Desktop Metal unveiled its first two products the Production System, a metal 3D printing system geared toward manufacturers and large-scale printing, and the Studio System, a system for engineers and small production runs.

    In November 2019, Two new printer systems were introduced by the company the Shop System, which is intended for machine shops, and its Fiber industrial-grade composites printer, which uses automated fiber placement. In 2017, Desktop Metal was recognized as a technology pioneer by the World Economic Forum.

    Key Companies in the Aerospace 3D Printing Market market include

    Industry Developments

    For instance, In July 2019, a contract between NASA and Made in Space, valued at over USD 73.7 million, was signed. As part of the agreement, plans were made to develop 3D printed communications antennae as well as large telescopes. The other intricate structures had already undergone planning and design.

    For instance, In September 2019, in a deal worth more than USD 140 million, one of the top market players, Relative Space, teamed up with Bond and Tribe Capital to launch Terran 1, the first 3D-printed rocket ever, to orbit.

    For instance, In February 2021, Wipro 3D, Wipro Infrastructure Engineering's (WIN) metal additive manufacturing (AM) company, and Hindustan Aeronautics Ltd's (HAL) Engine Division announced the production of a metal 3D-printed aviation engine component. The cooperation is now working on the development, manufacture, and certification of a vital aero-engine component that operates in the hot zone.

    Future Outlook

    Aerospace 3D Printing Market Future Outlook

    The Aerospace 3D Printing Market is projected to grow at a 9.81% CAGR from 2024 to 2035, driven by advancements in materials, cost reduction, and increased demand for lightweight components.

    New opportunities lie in:

    • Develop advanced materials for high-performance aerospace applications.
    • Invest in automation technologies to enhance production efficiency.
    • Forge partnerships with aerospace manufacturers to co-develop innovative 3D printing solutions.

    By 2035, the Aerospace 3D Printing Market is expected to be a pivotal sector, reflecting robust growth and innovation.

    Market Segmentation

    Industry Outlook

    • Aircraft
    • Spacecraft
    • UAV

    Aerospace 3D Printing   Regional Outlook

    North America
    • US
    • Canada

    Aerospace 3D Printing Market By Technology Outlook

    • Stereolithography (SLA)
    • Selective Laser Sintering (SLS)
    • Direct Metal Laser Sintering (DMLS)
    • Fused Deposition Modeling (FDM)
    • Continuous Liquid Interface Production (CLIP)

    Aerospace 3D Printing   Market By Application Outlook

    • Engine
    • Structural
    • Space Components

    Report Scope

    Report Attribute/Metric Details
    Market Size2023 USD 2 billion
    Market Size 2024 USD 2.4 billion
    Market Size 2030 USD 7.1 billion
    Compound Annual Growth Rate (CAGR) 20% (2023-2030)
    Base Year 2023
    Market Forecast Period 2024-2032
    Historical Data 2019- 2022
    Market Forecast Units Value (USD Billion)
    Report Coverage Revenue Forecast, Market Competitive Landscape, Growth Factors, and Trends
    Segments Covered Technology, Application, Industry, and Region
    Geographies Covered North America, Europe, Asia Pacific, and the Rest of the World
    Countries Covered The U.S., Canada, German, France, UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil
    Key Companies Profiled  3D Systems Corporation (US). Aerojet Rocketdyne (US),Arcam AB (Sweden), Envisiontec GmbH (Germany), EOS GmbH (Germany), Hoganas AB (Sweden), Materialise NV (Belgium), MTU Aero Engines AG (Germany), Norsk Titanium AS (Norway) and Stratasys Ltd. (Israel)
    Key Market Opportunities Development of Advanced 3D Printers.
    Key Market Dynamics UAV Use in Commercial and Civil Applications is Growing.

    Market Highlights

    Author
    Sejal Akre
    Senior Research Analyst

    She has over 5 years of rich experience, in market research and consulting providing valuable market insights to client. Hands on expertise in management consulting, and extensive knowledge in domain including ICT, Automotive & Transportation and Aerospace & Defense. She is skilled in Go-to market strategy, industry analysis, market sizing, in depth company profiling, competitive intelligence & benchmarking and value chain amongst others.

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    FAQs

    How much is the aerospace 3D printing market?

    The  aerospace 3D printing market size was valued at USD 2 Billion in 2022.

    What is the growth rate of the aerospace 3D printing market?

    The  market is projected to grow at a CAGR of 20% during the forecast period, 2023-2030.

    Which region held the largest market share in the aerospace 3D printing market?

    North America had the largest share of the  market

    Who are the key players in the aerospace 3D printing market?

    The key players in the market are 3D Systems Corporation (US). Aerojet Rocketdyne (US),Arcam AB (Sweden), Envisiontec GmbH (Germany), EOS GmbH (Germany), Hoganas AB (Sweden).

    Which technology led the aerospace 3D printing market?

    The fused deposition modeling (FDM)aerospace 3D printing category dominated the market in 2022.

    Which industry had the largest market share in the aerospace 3D printing market?

    The 'Aircraft' had the largest share of the market.

    Aerospace 3D Printing Market Research Report - Forecast till 2032 Infographic
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