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    US Vapor Recovery Units Market

    ID: MRFR/E&P/11538-HCR
    100 Pages
    Garvit Vyas
    October 2025

    US Vapor Recovery Units Market Research Report By Horsepower (Up to 50 HP, 51-200 HP, 201-500 HP, 501-1000 HP, Above 1000 HP), By Application (Oil Tank Vapors, Marine Loading Terminals, Barge Degassing, Truck Loading, Vapor Particulate Filter, Railcar Loading, Storage Terminals) and By End-Use (Oil & Gas, Landfill, Chemicals & Petrochemicals, Pharmaceuticals) - Forecast to 2035

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    US Vapor Recovery Units Market Infographic
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    US Vapor Recovery Units Market Summary

    As per MRFR analysis, the US vapor recovery units market size was estimated at 230.0 USD Million in 2024. The US vapor recovery-units market is projected to grow from 236.6 USD Million in 2025 to 314.0 USD Million by 2035, exhibiting a compound annual growth rate (CAGR) of 2.87% during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The US The US vapor recovery units market is experiencing robust growth. This growth is driven by regulatory compliance and technological advancements.

    • Regulatory compliance is increasingly driving demand for vapor recovery units across various sectors.
    • Technological advancements are enhancing the efficiency and effectiveness of vapor recovery systems.
    • The integration of smart technologies is becoming a prominent trend in the vapor recovery-units market.
    • Environmental regulations and rising awareness of sustainability are key drivers propelling market growth.

    Market Size & Forecast

    2024 Market Size 230.0 (USD Million)
    2035 Market Size 314.0 (USD Million)

    Major Players

    Veolia (FR), Honeywell (US), Emerson (US), Gulf Coast Environmental Systems (US), Aereon (US), Cameron (US), John Zink Hamworthy Combustion (US), Schneider Electric (FR), Sierra Instruments (US)

    US Vapor Recovery Units Market Trends

    The vapor recovery units market is currently experiencing a notable transformation. This transformation is driven by increasing regulatory pressures and a growing emphasis on environmental sustainability. As industries strive to comply with stringent emissions regulations, the demand for efficient vapor recovery systems is on the rise. This shift is further supported by advancements in technology, which enhance the performance and reliability of these units. Companies are increasingly investing in innovative solutions that not only meet compliance requirements but also contribute to operational efficiency and cost savings. Moreover, the market is witnessing a trend towards the integration of smart technologies, such as IoT and data analytics, into vapor recovery systems. This integration allows for real-time monitoring and optimization of operations, thereby improving overall system performance. As stakeholders become more aware of the environmental impact of their operations, the adoption of vapor recovery-units is likely to accelerate. The combination of regulatory compliance, technological advancements, and a focus on sustainability positions the vapor recovery units market for continued growth. This growth is expected in the coming years.

    Regulatory Compliance Driving Demand

    The increasing stringency of environmental regulations is a primary factor influencing the vapor recovery-units market. Regulatory bodies are implementing more rigorous standards to control emissions, prompting industries to adopt advanced vapor recovery solutions to ensure compliance. This trend is likely to continue as governments prioritize environmental protection.

    Technological Advancements Enhancing Efficiency

    Innovations in technology are significantly impacting the vapor recovery-units market. Enhanced designs and materials are improving the efficiency and reliability of these systems. As manufacturers develop more sophisticated units, the market is expected to see a shift towards higher performance solutions that reduce operational costs.

    Integration of Smart Technologies

    The incorporation of smart technologies into vapor recovery systems is emerging as a key trend. Features such as IoT connectivity and data analytics enable real-time monitoring and optimization, enhancing system performance. This trend reflects a broader movement towards digitalization in industrial processes, which is likely to shape the future of the market.

    US Vapor Recovery Units Market Drivers

    Environmental Regulations and Standards

    The vapor recovery-units market is experiencing a notable surge due to stringent environmental regulations imposed by federal and state agencies in the US. These regulations aim to minimize volatile organic compound (VOC) emissions from industrial processes, particularly in the oil and gas sector. As a result, companies are increasingly investing in vapor recovery systems to comply with these mandates. The Environmental Protection Agency (EPA) has set forth guidelines that necessitate the installation of vapor recovery units at various facilities, which has led to a projected market growth of approximately 8% annually. This regulatory landscape not only drives demand but also encourages innovation within the vapor recovery-units market, as manufacturers strive to develop more efficient and compliant technologies.

    Increased Demand from the Oil and Gas Sector

    The oil and gas sector remains a primary driver of the vapor recovery-units market, as companies seek to mitigate emissions and comply with regulatory requirements. The extraction and processing of hydrocarbons generate substantial amounts of VOCs, necessitating the implementation of effective vapor recovery solutions. As the industry continues to evolve, the demand for vapor recovery units is expected to rise, with estimates suggesting a growth rate of 6% annually in this segment. This trend is further supported by the increasing focus on operational efficiency and cost reduction within the sector. Consequently, the vapor recovery-units market is likely to see sustained interest from oil and gas companies aiming to enhance their environmental performance.

    Economic Incentives and Funding Opportunities

    Economic incentives and funding opportunities provided by government programs are playing a crucial role in the expansion of the vapor recovery-units market. Various federal and state initiatives offer financial assistance to companies that invest in pollution control technologies, including vapor recovery systems. These incentives can significantly reduce the initial capital expenditure required for installation, making it more feasible for businesses to adopt these technologies. For instance, grants and tax credits can cover up to 30% of the costs associated with implementing vapor recovery units. This financial support is expected to stimulate market growth, as more companies are likely to pursue these technologies to enhance their operational efficiency while benefiting from economic advantages.

    Rising Awareness of Environmental Sustainability

    There is a growing awareness among industries regarding the importance of environmental sustainability, which significantly impacts the vapor recovery-units market. Companies are increasingly recognizing the need to adopt practices that reduce their carbon footprint and enhance their corporate social responsibility. This shift in mindset is prompting investments in vapor recovery technologies, as they are seen as essential tools for achieving sustainability goals. The market is projected to grow by 7% over the next five years, driven by this heightened focus on eco-friendly practices. As organizations strive to meet consumer expectations for sustainable operations, the vapor recovery-units market is likely to benefit from increased adoption across various sectors, including petrochemicals and manufacturing.

    Technological Innovations in Vapor Recovery Systems

    Technological innovations are reshaping the vapor recovery-units market, leading to enhanced efficiency and performance. Recent advancements in materials and design have resulted in more effective vapor recovery systems that can capture a higher percentage of emissions. For example, the introduction of advanced membrane technologies and improved compressor designs has increased the recovery rates to over 95% in some applications. This trend is likely to continue, as manufacturers invest in research and development to create more sophisticated solutions. The ongoing evolution of technology not only boosts the operational capabilities of vapor recovery units but also aligns with the growing demand for cleaner industrial processes, thereby propelling market growth.

    Market Segment Insights

    By Horsepower: 201-500 HP (Largest) vs. 51-200 HP (Fastest-Growing)

    In the US vapor recovery-units market, the horsepower segment showcases a diverse distribution, with the 201-500 HP range holding the largest share. This segment caters to various industries with the need for reliable and efficient vapor recovery solutions. Following closely, the 51-200 HP range is gaining traction, driven by emerging applications and increasing regulations on emissions control. The growth in the horsepower segment is primarily fueled by advancements in technology and heightened environmental concerns. The demand for more efficient vapor recovery units is prompting manufacturers to innovate, leading to a rise in the 51-200 HP category, which has been recognized as the fastest-growing segment. Providers are focusing on enhancing product capabilities to meet new standards and market expectations, which is vital for future market expansion.

    201-500 HP (Dominant) vs. 51-200 HP (Emerging)

    The 201-500 HP segment is characterized by its dominant position in the US vapor recovery-units market, serving major industries that require robust and high-capacity vapor recovery solutions. This range benefits from established technology and widespread use in industrial applications, ensuring reliable performance. In contrast, the 51-200 HP segment is seen as the emerging player, targeting smaller operations and businesses. This segment is experiencing rapid growth due to increasing regulatory pressures for lower emissions and more energy-efficient systems. As companies look to comply with environmental regulations, the demand for innovative and cost-effective solutions in this horsepower range is expected to strengthen, making it a significant focus for market development.

    By Application: Oil Tank Vapors (Largest) vs. Marine Loading Terminals (Fastest-Growing)

    Within the US vapor recovery-units market, the market share distribution among various application segments reveals Oil Tank Vapors as the leading category. This segment is crucial due to the prevalence of oil storage facilities and regulations mandating vapor recovery systems. On the other hand, Marine Loading Terminals represent a significant portion of the market as well, particularly due to increasing focus on compliance with environmental regulations and the need for effective vapor management in marine operations. Growth trends in this segment are largely driven by rising environmental standards and the implementation of stringent regulations around emissions from volatile organic compounds (VOCs). Furthermore, advancements in vapor recovery technologies and increasing awareness about the environmental impact of uncontrolled emissions are pushing different sectors, such as Marine Loading, to adopt these solutions rapidly. Barge Degassing and Truck Loading also show promising growth, driven by evolving regulations and increasing operational efficiencies.

    Barge Degassing (Dominant) vs. Vapor Particulate Filter (Emerging)

    Barge Degassing is a dominant segment within the US vapor recovery-units market, primarily due to its significant role in the safe handling of volatile substances during transportation. The segment benefits from robust demand as operators seek to mitigate the release of vapors during the unloading of food-grade products and chemicals. In contrast, the Vapor Particulate Filter segment is emerging, reflecting the growing need for technologies that can efficiently remove particulate matter and other pollutants from vapor streams. As environmental regulations tighten, the demand for advanced filtering solutions is expected to rise, positioning Vapor Particulate Filters as a key player in enhancing operational compliance and sustainability.

    By End-Use: Oil & Gas (Largest) vs. Pharmaceuticals (Fastest-Growing)

    In the US vapor recovery-units market, the oil & gas sector represents the largest share, driven by the ongoing demand for efficient vapor management solutions amidst regulatory pressures. Other sectors such as landfill and chemicals & petrochemicals also maintain significant shares, but oil & gas remains central due to its high emissions and strict environmental regulations that necessitate advanced recovery technologies. The pharmaceuticals segment, while smaller, showcases the fastest growth trend, propelled by increased awareness of environmental sustainability and stringent regulatory compliance launched within pharmaceutical manufacturing processes. The growth in biopharmaceuticals further fuels the demand for advanced vapor recovery solutions, indicating a shift towards more sustainable practices in this traditionally conservative industry.

    Oil & Gas: Dominant vs. Pharmaceuticals: Emerging

    The oil & gas sector stands as the dominant player in the US vapor recovery-units market, characterized by high operational standards and stringent emission regulations. This sector benefits greatly from sophisticated vapor recovery technologies that mitigate environmental impact while maximizing resource efficiency. In contrast, the pharmaceuticals segment, though emerging, is gaining traction due to heightened regulatory scrutiny and a pivot towards sustainable manufacturing practices. This segment is adopting vapor recovery solutions to adhere to stringent compliance mandates, driving innovation and efficiency, which positions it favorably for future growth. As both sectors evolve, the interplay between regulatory requirements and technological advancements will shape their respective market trajectories.

    Get more detailed insights about US Vapor Recovery Units Market

    Key Players and Competitive Insights

    The vapor recovery-units market is characterized by a competitive landscape that is increasingly shaped by innovation, regulatory pressures, and sustainability initiatives. Key players such as Honeywell (US), Emerson (US), and Aereon (US) are actively positioning themselves to leverage these dynamics. Honeywell (US) focuses on integrating advanced technologies into its vapor recovery solutions, enhancing efficiency and compliance with environmental regulations. Emerson (US) emphasizes digital transformation, utilizing IoT and data analytics to optimize operations and improve customer engagement. Aereon (US) appears to be concentrating on expanding its product offerings and enhancing service capabilities, which may strengthen its market presence.

    The business tactics employed by these companies reflect a trend towards localizing manufacturing and optimizing supply chains to enhance responsiveness to market demands. The market structure is moderately fragmented, with several players vying for market share. However, the collective influence of major companies is significant, as they drive innovation and set industry standards, thereby shaping competitive dynamics.

    In September 2025, Honeywell (US) announced a partnership with a leading environmental consultancy to develop a new line of vapor recovery units designed specifically for the oil and gas sector. This strategic move is likely to enhance Honeywell's market position by aligning its products with the growing demand for environmentally compliant solutions. The collaboration may also facilitate access to new customer segments, thereby expanding its market reach.

    In October 2025, Emerson (US) launched a new digital platform aimed at optimizing vapor recovery operations through real-time monitoring and predictive analytics. This initiative underscores Emerson's commitment to digital transformation and positions the company to offer enhanced value to its customers. By leveraging data-driven insights, Emerson may improve operational efficiency and reduce downtime, which could be a critical differentiator in a competitive market.

    In August 2025, Aereon (US) expanded its service network by establishing new service centers across key regions in the US. This expansion is indicative of Aereon's strategy to enhance customer support and service delivery, which is essential in maintaining competitive advantage. By improving service accessibility, Aereon may strengthen customer loyalty and capture a larger share of the market.

    As of November 2025, the vapor recovery-units market is witnessing trends that emphasize digitalization, sustainability, and the integration of AI technologies. Strategic alliances are becoming increasingly important, as companies seek to combine resources and expertise to innovate and meet regulatory demands. The competitive landscape is likely to evolve, with a shift from price-based competition towards differentiation through technology, innovation, and reliable supply chains. This transition may redefine how companies compete, emphasizing the importance of sustainable practices and advanced technological solutions.

    Key Companies in the US Vapor Recovery Units Market market include

    Industry Developments

    The US Vapor Recovery Units Market has seen notable developments recently, particularly with growth in company valuations driven by increasing environmental regulations and a push towards reducing emissions. Companies such as Cameron International, Emerson Electric, and John Zink Hamworthy Combustion continue to innovate within the sector, focusing on enhancing vapor recovery technologies. In terms of mergers and acquisitions, there have been key activities, including Emerson Electric acquiring a stake in a related technology venture in July 2023, and TIGG Corporation merging with another environmental solutions provider in June 2023, enhancing their operational capabilities and market reach.

    In the last two years, the Covid-19 pandemic has prompted heightened awareness of air quality concerns, leading to increased investment in vapor recovery systems, with Newpark Resources and Clean Harbors capitalizing on this trend by expanding their offerings. Furthermore, government initiatives aimed at promoting sustainable industrial practices have further impacted the market positively, fostering a competitive landscape among companies like Gulf Coast Environmental Systems and Veolia North America, who are adapting to meet the rising demand for effective vapor recovery solutions.

    Future Outlook

    US Vapor Recovery Units Market Future Outlook

    The vapor recovery-units market is projected to grow at a 2.87% CAGR from 2024 to 2035, driven by regulatory pressures and technological advancements.

    New opportunities lie in:

    • Expansion into renewable energy sectors with integrated vapor recovery solutions.
    • Development of advanced monitoring systems for real-time emissions tracking.
    • Partnerships with logistics companies for mobile vapor recovery units.

    By 2035, the market is expected to achieve robust growth, driven by innovation and strategic partnerships.

    Market Segmentation

    US Vapor Recovery Units Market End-Use Outlook

    • Oil & Gas
    • Landfill
    • Chemicals & Petrochemicals
    • Pharmaceuticals

    US Vapor Recovery Units Market Horsepower Outlook

    • Up to 50 HP
    • 51-200 HP
    • 201-500 HP
    • 501-1000 HP
    • Above 1000 HP

    US Vapor Recovery Units Market Application Outlook

    • Oil Tank Vapors
    • Marine Loading Terminals
    • Barge Degassing
    • Truck Loading
    • Vapor Particulate Filter
    • Railcar Loading
    • Storage Terminals

    Report Scope

    MARKET SIZE 2024 230.0(USD Million)
    MARKET SIZE 2025 236.6(USD Million)
    MARKET SIZE 2035 314.0(USD Million)
    COMPOUND ANNUAL GROWTH RATE (CAGR) 2.87% (2024 - 2035)
    REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2019 - 2024
    Market Forecast Units USD Million
    Key Companies Profiled Veolia (FR), Honeywell (US), Emerson (US), Gulf Coast Environmental Systems (US), Aereon (US), Cameron (US), John Zink Hamworthy Combustion (US), Schneider Electric (FR), Sierra Instruments (US)
    Segments Covered Horsepower, Application, End-Use
    Key Market Opportunities Increasing regulatory pressures drive demand for advanced vapor recovery-units technology in industrial applications.
    Key Market Dynamics Regulatory pressures drive innovation and adoption of vapor recovery units in response to environmental compliance demands.
    Countries Covered US

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    FAQs

    What is the expected market size of the US Vapor Recovery Units Market by 2024?

    The US Vapor Recovery Units Market is expected to be valued at 214.2 million USD in 2024.

    What is the projected market size for the US Vapor Recovery Units Market by 2035?

    By 2035, the US Vapor Recovery Units Market is projected to reach a valuation of 294.9 million USD.

    What is the expected CAGR for the US Vapor Recovery Units Market from 2025 to 2035?

    The expected compound annual growth rate (CAGR) for the US Vapor Recovery Units Market from 2025 to 2035 is 2.949%.

    Which horsepower segment is expected to have the highest market value in 2024?

    The 201-500 HP segment is expected to have the highest market value, estimated at 85 million USD in 2024.

    What is the market value of the Up to 50 HP segment in 2035?

    The Up to 50 HP segment is projected to be valued at 40.5 million USD in 2035.

    Who are the key players in the US Vapor Recovery Units Market?

    Major players in this market include Cameron International, Emerson Electric, TIGG Corporation, and John Zink Hamworthy Combustion.

    How much is the 51-200 HP segment expected to grow from 2024 to 2035?

    The 51-200 HP segment is expected to grow from 45 million USD in 2024 to 61.5 million USD in 2035.

    What challenges does the US Vapor Recovery Units Market currently face?

    Challenges in the market include regulatory compliance and the need for technological advancements in vapor recovery solutions.

    What market growth opportunities exist in the US Vapor Recovery Units Market?

    Growth opportunities in the market include the rising demand for environmentally friendly solutions and stricter emission regulations.

    What impact do global trends have on the US Vapor Recovery Units Market?

    Global trends towards sustainability and environmental protection are expected to positively influence the growth of the US Vapor Recovery Units Market.

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