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    US Plastic Caps Closures Market

    ID: MRFR/PNT/12140-HCR
    100 Pages
    Snehal Singh
    October 2025

    US Plastic Caps Closures Market Research Report: By Type (Screw Caps, Dispensing Caps, Closures), By Material (Polypropylene, Polyethylene, Polystyrene) and By End User (Food & beverages, Pharmaceutical, Personal Care) - Forecast to 2035

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    US Plastic Caps Closures Market Infographic
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    US Plastic Caps Closures Market Summary

    As per MRFR analysis, the US plastic caps-closures market size was estimated at 9.8 USD billion in 2024. The US plastic caps-closures market is projected to grow from 10.12 USD Billion in 2025 to 14.0 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 3.3% during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The US plastic caps-closures market is experiencing a transformative shift driven by sustainability and technological advancements.

    • Sustainability initiatives are increasingly shaping product development in the plastic caps-closures market.
    • Technological advancements are enhancing closure designs, leading to improved functionality and user convenience.
    • The beverage segment remains the largest, while the e-commerce segment is the fastest-growing in the plastic caps-closures market.
    • Rising demand for convenience packaging and regulatory compliance are key drivers propelling market growth.

    Market Size & Forecast

    2024 Market Size 9.8 (USD Billion)
    2035 Market Size 14.0 (USD Billion)

    Major Players

    Berry Global (US), Amcor (AU), Crown Holdings (US), Silgan Holdings (US), Graham Packaging (US), Alpla (AT), Mold-Rite Plastics (US), RPC Group (GB), Pact Group (AU)

    US Plastic Caps Closures Market Trends

    The plastic caps-closures market is currently experiencing notable transformations driven by evolving consumer preferences and regulatory changes. As sustainability becomes a focal point for many industries, manufacturers are increasingly adopting eco-friendly materials and production processes. This shift not only aligns with consumer demand for environmentally responsible products but also addresses regulatory pressures aimed at reducing plastic waste. Consequently, innovations in biodegradable and recyclable materials are gaining traction, potentially reshaping the competitive landscape of the market. Moreover, the rise of e-commerce and direct-to-consumer sales channels is influencing packaging designs and functionalities. Brands are seeking to enhance user experience through convenient and secure closures, which may lead to the development of advanced cap technologies. This trend suggests a growing emphasis on functionality and aesthetics, as companies strive to differentiate their products in a crowded marketplace. Overall, the plastic caps-closures market appears poised for growth, driven by sustainability initiatives and changing consumer behaviors.

    Sustainability Initiatives

    The push for sustainable practices is reshaping the plastic caps-closures market. Manufacturers are increasingly focusing on eco-friendly materials, such as bioplastics and recycled content, to meet consumer expectations and comply with environmental regulations. This trend indicates a significant shift towards reducing the carbon footprint associated with packaging.

    Technological Advancements

    Innovations in closure technology are becoming prevalent within the plastic caps-closures market. Enhanced designs that improve functionality, such as tamper-evident and child-resistant features, are gaining popularity. These advancements not only enhance product safety but also cater to the evolving needs of consumers.

    E-commerce Influence

    The growth of e-commerce is impacting packaging requirements in the plastic caps-closures market. Brands are adapting their packaging strategies to ensure that closures are user-friendly and secure during transit. This trend highlights the importance of convenience and reliability in meeting the demands of online shoppers.

    US Plastic Caps Closures Market Drivers

    Growth in the Beverage Industry

    The plastic caps-closures market is closely linked to the expansion of the beverage industry, which continues to thrive in the US. With the increasing consumption of bottled beverages, including water, soft drinks, and alcoholic beverages, the demand for effective and reliable closures is on the rise. Recent statistics indicate that the beverage sector is anticipated to reach a valuation of over $200 billion by 2026, which could translate into substantial opportunities for the plastic caps-closures market. As manufacturers seek to enhance product shelf life and maintain freshness, innovations in closure technology are likely to emerge. This growth trajectory in the beverage industry is expected to drive the demand for diverse closure solutions, thereby shaping the competitive landscape of the plastic caps-closures market.

    Rising Demand for Convenience Packaging

    The plastic caps-closures market is experiencing a notable surge in demand driven by the increasing consumer preference for convenience packaging. As lifestyles become busier, consumers are gravitating towards products that offer ease of use and portability. This trend is particularly evident in sectors such as food and beverage, where single-serve packaging is gaining traction. According to recent data, the convenience packaging segment is projected to grow at a CAGR of approximately 4.5% over the next five years. This growth is likely to stimulate innovation within the plastic caps-closures market, as manufacturers strive to develop closures that enhance user experience while ensuring product integrity. The focus on convenience is expected to shape product design and functionality, thereby influencing market dynamics significantly.

    Regulatory Compliance and Safety Standards

    The plastic caps-closures market is significantly influenced by stringent regulatory compliance and safety standards imposed by government agencies. These regulations are designed to ensure that packaging materials meet safety and quality benchmarks, particularly in food and pharmaceutical applications. As consumers become increasingly aware of safety issues, manufacturers are compelled to adhere to these standards, which may lead to increased production costs. However, compliance can also serve as a market differentiator, as products that meet or exceed safety standards are likely to gain consumer trust. The ongoing evolution of regulations may prompt innovation in materials and design within the plastic caps-closures market, as companies strive to align with safety requirements while maintaining cost-effectiveness.

    Technological Innovations in Closure Design

    The plastic caps-closures market is being propelled by ongoing technological innovations in closure design and manufacturing processes. Advances in materials science and engineering are enabling the development of closures that offer enhanced functionality, such as tamper-evidence and child-resistance features. These innovations are particularly crucial in sectors like pharmaceuticals and food, where safety and security are paramount. Furthermore, the integration of smart technology into closures, such as QR codes for tracking and authentication, is emerging as a potential game-changer. As these technologies evolve, they are likely to create new opportunities for differentiation within the plastic caps-closures market, allowing manufacturers to cater to the evolving needs of consumers and regulatory bodies.

    Shift Towards Lightweight Packaging Solutions

    The plastic caps-closures market is witnessing a shift towards lightweight packaging solutions, driven by both environmental considerations and cost efficiency. As companies aim to reduce their carbon footprint, lightweight closures are becoming increasingly popular due to their lower material usage and reduced transportation costs. This trend is particularly relevant in the food and beverage sectors, where minimizing packaging weight can lead to significant savings. Recent analyses suggest that lightweight packaging can reduce overall packaging costs by up to 15%, which is likely to attract manufacturers to invest in innovative closure designs. This shift not only aligns with sustainability goals but also enhances the competitive edge of products in the plastic caps-closures market.

    Market Segment Insights

    By Material Type: Polypropylene (Largest) vs. Polyethylene Terephthalate (Fastest-Growing)

    In the US plastic caps-closures market, the material type segment showcases a diverse distribution among various polymers. Polypropylene continues to dominate with the largest market share due to its excellent resistance and versatility. Following closely are polyethylene and polyvinyl chloride, which account for significant portions of the market. Polyethylene terephthalate, while currently smaller in market share, shows promising growth potential driven by increasing environmental concerns and recycling initiatives. Growth trends in this segment are significantly influenced by a rising consumer demand for sustainable packaging solutions. Polyethylene terephthalate is gaining traction due to its recyclable properties, making it the fastest-growing segment in the market. Meanwhile, polypropylene maintains stability and robustness, aided by its widespread applications across various industries. These dynamics are reshaping the material preferences in the US plastic caps-closures market, pointing towards a more eco-friendly future.

    Polypropylene (Dominant) vs. Polyethylene Terephthalate (Emerging)

    Polypropylene is recognized as the dominant player within the material type segment, largely due to its exceptional flexibility, light weight, and resistance to chemicals. It is extensively used in various applications, contributing to its strong market position. On the other hand, polyethylene terephthalate, while emerging, is rapidly gaining ground thanks to its excellent recyclability and growing consumer preference for sustainable products. Its characteristics, such as transparency and strength, make it particularly attractive for manufacturers aiming to meet modern sustainability standards. As these two materials carve out their paths in the market, their unique attributes continually shape the future landscape of the US plastic caps-closures market.

    By Closure Type: Screw Caps (Largest) vs. Snap-on Caps (Fastest-Growing)

    In the US plastic caps-closures market, the segment distribution shows Screw Caps holding a significant portion of the market due to their widespread application across various industries, especially in food and beverage. Snap-on Caps, while smaller in share compared to Screw Caps, have gained traction for their convenience and ease of use, making them a preferred choice for many manufacturers seeking efficient packaging solutions. The growth trends in this segment are driven by an increasing demand for convenience packaging and a push for sustainable options. Toggle Caps and Custom Closures are also making a mark, but the rapid innovation in Snap-on Caps is likely to position them as the fastest-growing category. As consumer preferences shift toward user-friendly and eco-friendly products, Snap-on Caps are set to benefit from these evolving trends.

    Screw Caps (Dominant) vs. Snap-on Caps (Emerging)

    Screw Caps are the dominant player in the US plastic caps-closures market due to their robust sealing capabilities and versatility across a range of packaging applications, particularly in the beverage sector. They offer a reliable barrier against contamination and are frequently used in products requiring an airtight seal. On the other hand, Snap-on Caps are emerging rapidly, favored for their user-friendly design, which facilitates quick access and reduces packaging time. This emerging segment is especially appealing to brands aiming to enhance consumer convenience while reducing packaging waste. As both segments continue to innovate, they cater to the shifting market dynamics of consumer preferences.

    By End Use Industry: Food and Beverage (Largest) vs. Pharmaceuticals (Fastest-Growing)

    The US plastic caps-closures market exhibits a diverse distribution among its primary segments, with the Food and Beverage sector holding the largest share. This segment's dominance is driven by the consistent demand for effective sealing solutions that preserve product quality and freshness. Following closely, the Pharmaceuticals and Personal Care sectors are also significant contributors, showcasing robust market activity as consumer preferences evolve towards convenience and safety in packaging. Growth trends indicate that the Pharmaceuticals segment is the fastest-growing area, propelled by increasing health consciousness and the rise of healthcare product innovations. Factors such as stringent regulations, the need for tamper-proof closures, and burgeoning online sales of personal care products further enhance market dynamics. The Household Products segment, while stable, shows moderate increases in line with household consumption trends, adapting to consumer demands for more sustainable packaging solutions.

    Food and Beverage: Dominant vs. Pharmaceuticals: Emerging

    The Food and Beverage sector remains the dominant player in the US plastic caps-closures market, characterized by a vast array of products including bottled beverages, sauces, and snacks. This segment thrives on innovative designs and materials that enhance product appeal and functionality, such as easy-to-open caps and resealable options. On the other hand, the Pharmaceuticals segment is emerging rapidly, marked by a significant uptick in demand for safety-focused closures. This includes child-resistant features and compliance with stringent healthcare regulations, making it essential for manufacturers to prioritize quality and reliability. Both segments are thus critical, with Food and Beverage leading in market share and Pharmaceuticals rapidly gaining traction due to evolving consumer needs and regulatory landscapes.

    By Closure Design: Standard Caps (Largest) vs. Child Resistant Caps (Fastest-Growing)

    The US plastic caps-closures market is characterized by a diverse array of closure designs, among which Standard Caps hold the largest market share. Standard Caps are widely adopted for various applications due to their simplicity and cost-effectiveness, making them the preferred choice for many manufacturers. They cater to a broad segment of consumers and industries looking for reliable and straightforward sealing solutions. In contrast, Child Resistant Caps are emerging as the fastest-growing segment within this market. This growth can be attributed to increasing regulatory requirements and a heightened focus on safety, particularly in the pharmaceutical and household product sectors. As consumer awareness around safety issues rises, manufacturers are investing more into innovative closure designs that meet these safety standards, driving the adoption of Child Resistant Caps.

    Standard Caps (Dominant) vs. Tamper-Evident Caps (Emerging)

    Standard Caps are the dominant closure type in the US plastic caps-closures market due to their affordability and versatility across various product categories. These caps are easy to produce and implement, making them a standard for numerous applications, from beverages to personal care items. On the other hand, Tamper-Evident Caps, while still considered an emerging segment, are gaining traction as consumer safety becomes a priority. These caps offer assurance that a product has not been tampered with, which is critical for user trust, especially in food and pharmaceuticals. While Standard Caps focus on cost reduction, Tamper-Evident Caps are increasingly developed to provide added security features, reflecting shifting consumer and regulatory expectations.

    Get more detailed insights about US Plastic Caps Closures Market

    Key Players and Competitive Insights

    The plastic caps-closures market in the US is characterized by a competitive landscape that is increasingly shaped by innovation, sustainability, and strategic partnerships. Key players such as Berry Global (US), Amcor (AU), and Crown Holdings (US) are actively pursuing strategies that emphasize product development and market expansion. Berry Global (US) has focused on enhancing its product portfolio through sustainable materials, while Amcor (AU) has been investing in advanced manufacturing technologies to improve efficiency and reduce environmental impact. Crown Holdings (US) appears to be leveraging its extensive distribution network to penetrate new markets, thereby enhancing its competitive positioning.

    The market structure is moderately fragmented, with several players vying for market share. Key business tactics include localizing manufacturing to reduce costs and optimize supply chains. This approach not only enhances operational efficiency but also allows companies to respond swiftly to regional market demands. The collective influence of these major players contributes to a dynamic competitive environment, where agility and responsiveness are paramount.

    In October 2025, Berry Global (US) announced a partnership with a leading bioplastics manufacturer to develop a new line of eco-friendly caps. This strategic move is significant as it aligns with the growing consumer demand for sustainable packaging solutions, potentially positioning Berry Global as a leader in the eco-conscious segment of the market. The collaboration is expected to enhance their product offerings and appeal to environmentally aware consumers.

    In September 2025, Amcor (AU) launched a new digital platform aimed at streamlining its supply chain operations. This initiative is crucial as it not only improves operational efficiency but also enhances transparency and traceability in the supply chain. By integrating advanced analytics and AI, Amcor is likely to gain a competitive edge in optimizing inventory management and reducing lead times, which are critical factors in the fast-paced packaging industry.

    In August 2025, Crown Holdings (US) expanded its manufacturing capabilities by acquiring a facility in the Midwest. This acquisition is strategically important as it allows Crown to increase production capacity and better serve its growing customer base in the region. The move is indicative of Crown's commitment to strengthening its market presence and enhancing its operational footprint in the US.

    As of November 2025, the competitive trends in the plastic caps-closures market are increasingly defined by digitalization, sustainability, and the integration of AI technologies. Strategic alliances are becoming more prevalent, as companies recognize the need to collaborate to innovate and meet evolving consumer expectations. Looking ahead, competitive differentiation is likely to shift from price-based strategies to a focus on innovation, technological advancements, and supply chain reliability, underscoring the importance of agility in a rapidly changing market.

    Key Companies in the US Plastic Caps Closures Market market include

    Industry Developments

    The US Plastic Caps Closures Market is witnessing dynamic developments, with notable growth in valuation due to increasing demand for sustainable packaging solutions. Companies such as Berry Global and Amcor are intensifying their Research and Development efforts to produce eco-friendly closure options, reflecting a significant shift towards sustainability as consumers become more environmentally conscious. In September 2023, Crown Holdings announced its acquisition of a regional packaging company, significantly expanding its operational capacity in the United States. Similarly, in August 2023, Silgan Holdings expanded its production capabilities by acquiring a manufacturing plant focused on advanced closure technologies.

    Over the past few years, between 2021 and 2022, the market experienced substantial investments in automation and technology enhancements, aimed at improving efficiency and reducing costs. Companies like AptarGroup and Sonoco Products have also made strategic alliances with technology firms to enhance product offerings in smart closures. The heightened activity in mergers and acquisitions reflects not only a consolidation trend but also an increased competitive landscape in response to market demands, particularly for convenience-driven packaging solutions. Overall, these factors contribute to a robust and evolving market environment in the US Plastic Caps Closures sector.

    Future Outlook

    US Plastic Caps Closures Market Future Outlook

    The plastic caps-closures market is projected to grow at 3.3% CAGR from 2024 to 2035, driven by sustainability trends, innovation in materials, and increasing demand in various sectors.

    New opportunities lie in:

    • Development of biodegradable cap solutions for eco-conscious brands.
    • Investment in automated capping machinery to enhance production efficiency.
    • Expansion into emerging markets with tailored product offerings.

    By 2035, the market is expected to achieve robust growth, driven by innovation and sustainability initiatives.

    Market Segmentation

    US Plastic Caps Closures Market Closure Type Outlook

    • Screw Caps
    • Toggle Caps
    • Snap-on Caps
    • Custom Closures

    US Plastic Caps Closures Market Material Type Outlook

    • Polyethylene
    • Polypropylene
    • Polyvinyl Chloride
    • Polyethylene Terephthalate

    US Plastic Caps Closures Market Closure Design Outlook

    • Standard Caps
    • Child Resistant Caps
    • Tamper-Evident Caps

    US Plastic Caps Closures Market End Use Industry Outlook

    • Food and Beverage
    • Pharmaceuticals
    • Personal Care
    • Household Products

    Report Scope

    MARKET SIZE 2024 9.8(USD Billion)
    MARKET SIZE 2025 10.12(USD Billion)
    MARKET SIZE 2035 14.0(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR) 3.3% (2024 - 2035)
    REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2019 - 2024
    Market Forecast Units USD Billion
    Key Companies Profiled Berry Global (US), Amcor (AU), Crown Holdings (US), Silgan Holdings (US), Graham Packaging (US), Alpla (AT), Mold-Rite Plastics (US), RPC Group (GB), Pact Group (AU)
    Segments Covered Material Type, Closure Type, End Use Industry, Closure Design
    Key Market Opportunities Growing demand for sustainable materials in the plastic caps-closures market presents significant innovation opportunities.
    Key Market Dynamics Rising demand for sustainable packaging drives innovation in the plastic caps-closures market.
    Countries Covered US

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    FAQs

    What is the expected market size of the US Plastic Caps Closures Market in 2024?

    The US Plastic Caps Closures Market is expected to be valued at 9.11 USD Billion in 2024.

    How large is the US Plastic Caps Closures Market projected to be by 2035?

    By 2035, the market is projected to reach a valuation of 18.23 USD Billion.

    What is the expected compound annual growth rate (CAGR) for the US Plastic Caps Closures Market from 2025 to 2035?

    The expected CAGR for the US Plastic Caps Closures Market is 6.511% from 2025 to 2035.

    What will be the market value for Screw Caps in 2035?

    The market value for Screw Caps is expected to be 7.5 USD Billion in 2035.

    How much is the Dispensing Caps segment valued at in 2024?

    The Dispensing Caps segment is valued at 2.85 USD Billion in 2024.

    Which companies are key players in the US Plastic Caps Closures Market?

    Major players in the market include Berry Global, Crown Holdings, Pactiv Evergreen, and Visy Industries among others.

    What is the anticipated market size for Closures by 2035?

    The anticipated market size for Closures is expected to reach 5.03 USD Billion by 2035.

    What are the expected applications driving growth in the US Plastic Caps Closures Market?

    The expected applications driving growth include food and beverage packaging, personal care products, and household items.

    What are the growth drivers for the US Plastic Caps Closures Market?

    Growth drivers include increased demand for convenience packaging and the expansion of the e-commerce sector.

    Is there a notable trend within the US Plastic Caps Closures Market?

    A notable trend is the rising focus on sustainable packaging solutions among manufacturers.

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