US Expanded Polypropylene Market Research Report: By Application (Automobile, Packaging, Consumer Goods, Others) - Forecast to 2035

US Expanded Polypropylene Market Overview:

As per MRFR analysis, the US Expanded Polypropylene Market Size was estimated at 165 (USD Million) in 2023. The US Expanded Polypropylene Market Industry is expected to grow from 181.5(USD Million) in 2024 to 588.46 (USD Million) by 2035. The US Expanded Polypropylene Market CAGR (growth rate) is expected to be around 11.286% during the forecast period (2025 - 2035).

Key US Expanded Polypropylene Market Trends Highlighted

The US Expanded Polypropylene Market is experiencing significant growth driven by increasing demand across various industries such as automotive, packaging, and consumer goods. One of the key market drivers is the high durability and lightweight properties of expanded polypropylene, which make it an ideal choice for manufacturers looking to enhance product performance and reduce costs. Additionally, the growing focus on sustainable materials is pushing companies towards using expanded polypropylene because it is recyclable and contributes positively to environmental goals. There are several opportunities to be explored in the US market, including advancements in production technologies which can enhance the material properties of expanded polypropylene, thereby expanding its application areas.The US government encourages innovation and supports research and development in material sciences, which can lead to newer formulations with improved performance characteristics. Furthermore, there is a growing trend towards adopting eco-friendly packaging solutions, as consumers become more environmentally conscious, creating an opportune space for expanded polypropylene to gain traction. In recent times, an upward trend is noted in collaborations between leading manufacturers and startups focused on enhancing the sustainability of their products. The US automotive sector, particularly, is moving towards lightweight materials to improve fuel efficiency and reduce emissions, thus favoring the adoption of expanded polypropylene.This trend also reflects a shift in consumer preferences towards more sustainable products, prompting manufacturers to adapt quickly to market changes. Overall, the US Expanded Polypropylene Market is poised for steady growth, underpinned by technological advancements and shifting consumer demands toward high-performance yet sustainable materials.

Source: Primary Research, Secondary Research, MRFR Database and Analyst Review

US Expanded Polypropylene Market Drivers

Growing Demand from Automotive Industry

The US Expanded Polypropylene Market Industry is significantly driven by the increasing applications of expanded polypropylene (EPP) in the automotive sector. In 2020, the US automotive industry produced over 9 million vehicles, according to the US Bureau of Economic Analysis. As automakers seek to improve fuel efficiency and reduce vehicle weight, the demand for lightweight materials like EPP is on the rise. Furthermore, major automotive companies, such as General Motors and Ford, are prioritizing materials that enhance vehicle energy efficiency, which is projected to grow EPP consumption in vehicle interiors and structural components.The shift towards electric vehicles (EVs) and the integration of sustainable materials are also boosting the market for EPP, with manufacturers looking to achieve better performance while adhering to stricter environmental regulations. The increasing focus on reducing carbon footprints across the automotive supply chain has opened up new opportunities within the US Expanded Polypropylene Market.

Rise in Packaging Solutions

Another key driver for the US Expanded Polypropylene Market Industry is the rise in demand for packaging solutions, which is largely fueled by the growing e-commerce sector. According to the US Census Bureau, e-commerce sales in the United States increased by over 30% in 2020 compared to the previous year, highlighting a shift in consumer purchasing behavior. Expanded polypropylene's lightweight and durable characteristics make it an ideal material for innovative packaging solutions.Major companies in the consumer goods sector, such as Procter & Gamble and Unilever, are adopting EPP to reduce shipping costs and environmental impact due to its recyclability and reduced material usage. As e-commerce continues to grow, the demand for efficient and sustainable packaging will further contribute to the growth of the US Expanded Polypropylene Market.

Surge in Consumer Electronics

The US Expanded Polypropylene Market Industry is also being propelled by the surge in consumer electronics, with sales showing robust growth year-on-year. According to the Consumer Technology Association, consumer electronics sales increased to approximately 440 billion US dollars in 2020 and are expected to continue on this upward trajectory. The durability and shock-absorption properties of expanded polypropylene make it a preferred choice for packaging and component shielding in consumer electronics, which ensures product safety, especially during shipping and handling.Renowned consumer electronics manufacturers, like Apple and Samsung, are exploring innovations in packaging using EPP due to increasing product complexity and the need for sustainable practices. This focus aligns with the overarching trend of increasing accessibility to advanced technology, thus enhancing the market potential for EPP.

Health and Safety Regulations Enhancing Usage

Health and safety regulations are increasingly impacting the material choices in various industries, leading to growth opportunities within the US Expanded Polypropylene Market Industry. In the packaging and healthcare sectors, stringent regulations regarding material safety are prompting manufacturers to select safer, non-toxic materials like expanded polypropylene. As per the Food and Drug Administration guidelines, many packaging materials need to comply with food and health safety standards.EPP's favorable safety profile makes it a prime candidate for applications in food and medical devices. These changes are catalyzed by organizations such as the American Chemical Society and the Environmental Protection Agency, which are promoting the use of safer materials in everyday products. As health consciousness among consumers rises, the demand for EPP in compliant product segments is expected to increase.

US Expanded Polypropylene Market Segment Insights:

Expanded Polypropylene Market Application Insights

The US Expanded Polypropylene Market focusing on the Application segment showcases significant diversification across various end-user industries such as Automobile, Packaging, Consumer Goods, and Others. The rapidly evolving landscape within the automobile sector highlights the increasing demand for lightweight, durable materials that enhance fuel efficiency and overall vehicle performance. Expanded polypropylene is extensively adopted due to its favorable characteristics such as energy absorption and impact resistance, making it an ideal choice for key automotive components, including interior parts and protective packaging for sensitive electronic devices. In the Packaging segment, the growth trajectory appears robust as the material provides a sustainable solution to traditional packaging challenges. With a booming e-commerce sector in the US, efficient protective packaging solutions are required to ensure product integrity during transit. The lightweight properties of expanded polypropylene support cost-effective shipping while reducing carbon footprints. Within the Consumer Goods sector, diverse applications are seen, owing to the material’s ability to be molded into various shapes and designs. Products such as food containers, toys, and sports equipment are increasingly being made from expanded polypropylene, aligning with consumer preferences for lightweight and recyclable materials. The Others category encompasses applications ranging from insulation materials to medical devices, where expanded polypropylene plays a vital role in meeting specific industry standards. The ongoing trend towards enhancing sustainability and recycling practices is driving innovation across all these applications, presenting opportunities for growth within the market as manufacturers look to meet the evolving expectations of consumers and regulatory bodies. Thus, the US Expanded Polypropylene Market is characterized by a strong focus on adapting to emerging trends and fulfilling the varied demands of different sectors, ultimately contributing to its overall growth and significance in the market landscape.

Source: Primary Research, Secondary Research, MRFR Database and Analyst Review

US Expanded Polypropylene Market Key Players and Competitive Insights:

The US Expanded Polypropylene Market is characterized by a dynamic landscape with various players vying for competitive advantage through innovation, strategic partnerships, and enhanced production capabilities. As demand for lightweight, versatile materials continues to grow across industries such as automotive, packaging, and consumer goods, companies operating in this sector are focused on differentiation through the development of advanced products that meet specific client needs. Factors such as increasing environmental awareness, regulatory pressures, and the shift towards sustainable practices have further intensified competition, driving companies to explore novel applications and manufacturing techniques. This market is not only shaped by the established players but also by emerging entrants who are harnessing technology to capture market share.TotalEnergies holds a significant position within the US Expanded Polypropylene Market as a prominent manufacturer committed to innovation and sustainability. The company's strengths lie in its emphasis on research and development, allowing it to produce high-quality expanded polypropylene products tailored to various applications, including insulation material and automotive components. With a robust production network and a focus on operational efficiency, TotalEnergies ensures a consistent supply of products that meet rigorous industry standards. The company's strategic vision includes establishing a strong footprint in the US market, with an ongoing commitment to reducing carbon emissions, thus aligning its offerings with the growing demand for eco-friendly solutions. By focusing on customer relationships and customized solutions, TotalEnergies has positioned itself as a reliable partner for businesses seeking advanced material solutions.Mitsui Chemicals plays a vital role in the US Expanded Polypropylene Market with a broad portfolio of products aimed at providing innovative solutions to different sectors, particularly in packaging and automotive applications. The company leverages its extensive research and development capabilities to introduce lightweight and high-performance materials that not only meet market demands but also contribute to the enhancement of product sustainability. Mitsui Chemicals has established a favorable presence in the market through strategic partnerships and collaborations, enhancing its distribution networks and capabilities. The organization's commitment to technological advancement is evident in its investment in state-of-the-art manufacturing processes and its proactive approach to mergers and acquisitions, which have allowed it to expand its product range and market reach effectively. By focusing on delivering high-quality and sustainable solutions, Mitsui Chemicals continues to solidify its position in the competitive landscape of the US Expanded Polypropylene Market.

Key Companies in the US Expanded Polypropylene Market Include:

TotalEnergies

Mitsui Chemicals

INDEVCO

ExxonMobil

Celanese

BASF

Sonoco Products

SABIC

Kaneka

Borealis

Kraton

DuPont

LyondellBasell

Chevron Phillips Chemical

Repsol

US Expanded Polypropylene Market Industry Developments

The US Expanded Polypropylene Market has seen notable developments recently, with a focus on sustainability and innovation. Companies like TotalEnergies and BASF are emphasizing environmentally friendly production processes, aligning with rising consumer and governmental demands for greener materials. In terms of current affairs, the market is experiencing growth due to increasing applications in the automotive and packaging industries. Notably, Celanese has expanded its production capabilities to meet soaring demand, indicating a robust market outlook. In September 2023, ExxonMobil announced a strategic partnership with LyondellBasell to enhance their production efficiencies in North America. In July 2023, DuPont acquired a portfolio of specialty materials from Kraton to diversify its offerings, which has further solidified their position within the market. Continued investment in Research and Development by major players like SABIC and Chevron Phillips Chemical is expected to lead to innovative product offerings that meet emerging market needs. Over the past few years, there has been a noticeable trend toward merger activities, with significant acquisitions shaping the competitive landscape and ensuring the US remains a key player in the global Expanded Polypropylene Market.

US Expanded Polypropylene Market Segmentation Insights

Expanded Polypropylene Market Application Outlook

Automobile

Packaging

Consumer Goods

Others

Report Scope:

Report Attribute/Metric Source:	Details
MARKET SIZE 2018	165.0(USD Million)
MARKET SIZE 2024	181.5(USD Million)
MARKET SIZE 2035	588.46(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR)	11.286% (2025 - 2035)
REPORT COVERAGE	Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR	2024
MARKET FORECAST PERIOD	2025 - 2035
HISTORICAL DATA	2019 - 2024
MARKET FORECAST UNITS	USD Million
KEY COMPANIES PROFILED	TotalEnergies, Mitsui Chemicals, INDEVCO, ExxonMobil, Celanese, BASF, Sonoco Products, SABIC, Kaneka, Borealis, Kraton, DuPont, LyondellBasell, Chevron Phillips Chemical, Repsol
SEGMENTS COVERED	Application
KEY MARKET OPPORTUNITIES	Sustainable packaging solutions, Lightweight automotive parts, Medical device applications, E-commerce protective packaging, Flotation and insulation products
KEY MARKET DYNAMICS	increasing demand for lightweight materials, growth in automotive applications, rising environmental awareness, innovations in packaging solutions, expanding consumer electronics sector
COUNTRIES COVERED	US