Expanded Polypropylene Market Size was valued at USD 1.1 Billion in 2023. The Expanded Polypropylene industry is projected to grow from USD 1.21 Billion in 2024 to USD 2.85 Billion by 2032, exhibiting a compound annual growth rate (CAGR) of 11.24% during the forecast period (2024 - 2032). Expanding demand for lightweight automotive components and recyclable and reusable EPP foam are the key market drivers enhancing the market growth.
Source: Secondary Research, Primary Research, MRFR Database, and Analyst Review
The rising demand for lightweight and sustainable packaging solutions drives market CAGR for expanded polypropylene. With increasing environmental concerns and stricter regulations on single-use plastics, companies actively seek alternative packaging materials that offer both protection and sustainability. Expanded polypropylene has emerged as an attractive option due to its lightweight nature, excellent cushioning properties, and recyclability. EPP's unique properties make it ideal for packaging fragile and sensitive products like electronics and automotive parts. Its cushioning ability helps prevent damage during transportation, reducing the need for additional protective measures.
Moreover, EPP can be easily recycled, contributing to the circular economy and minimizing waste. As a result, companies across various industries are adopting expanded polypropylene as a sustainable packaging solution. The automotive industry, in particular, is witnessing a surge in the use of EPP for interior and exterior packaging, reducing weight and improving fuel efficiency. This trend will continue as the demand for eco-friendly packaging grows globally.
The automotive industry represents a significant market for expanded polypropylene due to its excellent energy absorption and lightweight properties. EPP is widely used in automotive applications such as bumpers, dashboards, door panels, and headrests. The trend of using EPP in automotive components is to witness growth in the next coming years. One key driver behind the expansion of EPP in the automotive sector is the increasing demand for electric vehicles (EVs). As the adoption of EVs accelerates, automakers are seeking lightweight materials to enhance energy efficiency and increase the driving range. Expanded polypropylene offers an attractive solution, providing a high strength-to-weight ratio, thermal insulation, and vibration-dampening properties. Additionally, EPP's ability to absorb impact energy makes it suitable for improving passenger safety during a collision. The automotive industry's focus on safety and lightweight drives the integration of expanded polypropylene in various vehicle components.
Another notable trend in the expanded polypropylene market is the continuous advancements in manufacturing processes and material innovations. Manufacturers invest in R&D to enhance the properties of EPP and improve production efficiency. The area of focus is the development of flame-retardant EPP materials to meet stringent safety regulations in industries such as construction, electronics, and aerospace. These flame-retardant EPP materials offer enhanced fire resistance while maintaining the desirable characteristics of expanded polypropylene, making them suitable for applications requiring higher safety standards. In addition to material innovations, manufacturers are also exploring sustainable and bio-based alternatives to traditional polypropylene. By incorporating renewable resources, such as bio-based polypropylene, into expanding polypropylene production, companies aim to reduce their environmental footprint and offer greener solutions to their customers.
The expanded polypropylene market is witnessing several significant trends shaping its growth and application across various industries. The demand for lightweight and sustainable packaging solutions, expanding automotive applications, and advancements in manufacturing processes and material innovations are key factors driving the market. As companies prioritize sustainability, expanded polypropylene's recyclability and lightweight nature make it an attractive choice for packaging solutions. The automotive industry's growing focus on lightweight and safety further fuels the demand for EPP in-vehicle components. Furthermore, ongoing research and development efforts are leading to the developing of flame-retardant EPP materials and exploring bio-based alternatives, broadening the range of applications for expanded polypropylene. To capitalize on these trends, market players should continue to invest in advanced research and development to incorporate EPP's properties, improve manufacturing processes, and explore sustainable alternatives, driving the Expanded Polypropylene market revenue.
January 2024- JSP, a Japan-based plastic foam producer, has attained a 30% stake in General-Industries Deutschland, a German recycler of expanded polyethylene (EPE) and expanded polypropylene (EPP). The deal ensures 'long-term market access to high-quality recyclates' in Europe, JSP president Masakazu Sakaguchi said in a statement. As per the transaction, General-Industries Deutschland (GID) has carved out its non-foam business into General-Industries Polymere GmbH. GID has been gathering, classifying, compacting, and regranulating EPP and EPE waste from packaging and industrial waste from processors in Europe for nearly 25 years. Its production facility in Eschwege, a town in Hessen, operates 25 compactors. GID and JSP started their collaboration in 2019 when GID generated PP regranulates that JSP then produced into expanded PP beads under the brand name Arpro Re, a grade with over 90% recycled content. The deal comes during record-breaking plastic recycling rates in Germany, which hit 67.5% in 2022. Last week, the German Plastics Recycling Association (BVSE) disclosed German plastics recycling organizations would be able to apply for energy subsidies on Jan. 1, 2025.
The Expanded Polypropylene market segmentation, based on application, includes automobiles, packaging, consumer goods, and others. The automobiles category generated the most income due to its lightweight nature and more impact resistance. EPP is used in automotive interiors, such as door panels, headliners, and seat cushions, to enhance comfort and safety. It is also used in bumpers, fenders, and other exterior components to improve impact resistance and reduce vehicle weight. Additionally, EPP is utilized in engine compartments to dampen noise and vibrations.
Figure 1: Expanded Polypropylene Market, by Application, 2022 & 2032 (USD Billion)
Source: Secondary Research, Primary Research, MRFR Database, and Analyst Review
By region, the study provides market insights into North America, Europe, Asia-Pacific, and the Rest of the World. The North American Expanded Polypropylene market area will have significant growth in the market. The region's growth is driven by the thriving automotive industry, which extensively uses EPP for interior components, bumper systems, and energy absorption materials. Additionally, the rising demand for sustainable packaging solutions and the increasing adoption of EPP in consumer goods manufacturing further fuel the market growth in North America.
Further, the major countries studied in the market report are The US, Canada, German, France, the UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil.
Figure 2: EXPANDED POLYPROPYLENE MARKET SHARE BY REGION 2022 (USD Billion) 
Source: Secondary Research, Primary Research, MRFR Database, and Analyst Review
Europe Expanded Polypropylene market accounts for the second-largest market share. The region has a strong presence of automotive manufacturers and a robust packaging industry, which are the major consumers of EPP. Stringent regulations regarding carbon emissions and fuel efficiency have increased the adoption of lightweight materials like EPP in the automotive sector. Furthermore, growing awareness of recyclable and eco-friendly packaging materials has boosted the European demand for EPP. Further, the German Expanded Polypropylene market held the largest market share, and the UK Expanded Polypropylene market was the rapid-growing market in the European region.
The Asia-Pacific Expanded Polypropylene Market will dominate the CAGR from 2023 to 2032. The region's rapid industrialization, expanding automotive production, and numerous electronic manufacturing units drive the demand for EPP. Additionally, the region's packaging industry is flourishing due to the expanding e-commerce sector, further bolstering the demand for EPP packaging solutions. Moreover, China’s Expanded Polypropylene market held the largest market share, and Indian'sIndia Expanded Polypropylene market was the fastest-growing market in the Asia-Pacific region.
Leading market players are investing heavily in research and development to expand their product lines, which will help the Expanded Polypropylene market grow even more. Market participants are also undertaking various strategic activities to expand their footprint, with important market developments including new product launches, contractual agreements, mergers and acquisitions, higher investments, and collaboration with other organizations. To expand and survive in a more competitive and rising market climate, the Expanded Polypropylene industry must offer cost-effective items.
Manufacturing locally to minimize operational costs is one of the key business tactics manufacturers use in the globally Expanded Polypropylene industry to benefit clients and increase the market sector. The Expanded Polypropylene industry has offered some of the most significant medical advantages in recent years. Major players in the Expanded Polypropylene market, including AUTOMA MULTI STYRENE, BASF SE, Chemische Fabrik Budenheim KG, Clark Foam Products Corporation, DS Smith, Hanwha Group Izoblok, JSP, KANEKA CORPORATION, K.K. Nag Ltd, Knauf Industries, Package Design & Mfg, Polyfoam Australia Pty Ltd, Sonoco Products Company, Woodbridge, and others, are attempting to raise market demand by investing in research and development operations.
Hanwha Solutions Corporation, founded in 1965, and located in Seoul, South Korea, is an international energy service, petrochemical, and real estate development company that is a part of Hanwha Group, a large South Korean business company. The divisions included in the company are advanced materials, including lightweight composite materials, electric components, etc., chemicals such as petrochemical products, city development, galleria, and cells. In 2022, Hanwha Solutions declared that they are set to divide off its advanced materials business and retail a stake in the unit to increase USD 491 million for investments abroad and at home. The sell-off was primarily considered in November 2021. Private equity firm Glenwood PE has intended to purchase a 49 percent stake in the division for KRW 600 billion, becoming its second-largest shareholder after Hanwha.
BASF SE, also known as Badische Anilin und Soda-Fabrik, founded in 1865, located in Ludwigshafen, Germany, is an international European company and the largest chemical producer in the world. It includes chemicals, plastics, coatings, performance chemicals, crude oil, and natural gas exploration. In 2020, one of the leading market players, BASF, introduced its product range, Neopolen P 9235, capable of exhibiting improved surface properties and color impression by over 20%.
AUTOMA MULTI STYRENE
BASF SE
Clark Foam Products Corporation
DS Smith
Hanwha Group Izoblok
JSP
K.K. Nag Ltd
Knauf Industries
Package Design & Mfg
Polyfoam Australia Pty Ltd
Sonoco Products Company
Woodbridge
March 2022: Hanwha Solutions’ announcement in March that they will split off the company’s advanced materials unit and sell a portion of it for $491 million to raise funds for its investments both home and abroad was considered to be the first such effort in November 2021. In order to become the second largest shareholders after Hanwha, private equity firm Glenwood PE plans to acquire a 49% stake in the division at a cost of KRW 600 billion (USD 491.4 million).
February 2022: Following closure of transactions relating to BEWI’s favorable tender offer made in November 2021, BEWI bought Izoblok shares equivalent to approximately 9.62% of capital stock or 121,870 shares. It is important to note that earlier in August last year, BEWI acquired as much as almost two-thirds – i.e., exactly about 54.21% -of the ownership interest in Izoblock. With this recent acquisition, BEWI has more than half of voting rights, with share-sold-by-vendor representing nearly two-thirds out of them.
In January 2022, JSP developed ARPRO Revolution, which includes almost completely recycled content. This product is ideal for non-technical furniture, leisure and packaging uses as it has the least carbon footprint.
In March 2022, BASF expanded its Neopolen expanded polypropylene foam (EPP) product range through Neopolen P9235+. The new addition boasts improved surface quality, color depth increased by twenty percent and better fill behavior while manufacturing.
Expanded Polypropylene Application Outlook
Automobile
Packaging
Consumer Goods
Others
Expanded Polypropylene Regional Outlook
| Report Attribute/Metric | Details |
| Market Size 2023 | USD 1.1 Billion |
| Market Size 2024 | USD 1.21 Billion |
| Market Size 2032 | USD 2.85 Billion |
| Compound Annual Growth Rate (CAGR) | 6.90% (2024-2032) |
| Base Year | 2023 |
| Market Forecast Period | 2024-2032 |
| Historical Data | 2018- 2022 |
| Market Forecast Units | Value (USD Billion) |
| Report Coverage | Revenue Forecast, Market Competitive Landscape, Growth Factors, and Trends |
| Segments Covered | Application and Region |
| Geographies Covered | North America, Europe, Asia Pacific, and the Rest of the World |
| Countries Covered | The US, Canada, German, France, UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil |
| Key Companies Profiled | AUTOMA MULTI STYRENE, BASF SE, Chemische Fabrik Budenheim KG, Clark Foam Products Corporation, DS Smith, Hanwha Group Izoblok, JSP, KANEKA CORPORATION, K.K. Nag Ltd, Knauf Industries, Package Design & Mfg, Polyfoam Australia Pty Ltd, Sonoco Products Company, Woodbridge. |
| Key Market Opportunities | The growth of the expanded polypropylene market is the increasing application. |
| Key Market Dynamics | Exceptional properties offered by EPP foam. Increase in demand for lightweight automotive components. |
Expanded Polypropylene Market Highlights:
Frequently Asked Questions (FAQ) :
The Expanded Polypropylene market size was valued at USD 1.1 Billion in 2023.
The market is projected to grow at a CAGR of 11.24% during the forecast period, 2024-2032
Asia-Pacific had the largest share of the market
The key players in the market are AUTOMA MULTI STYRENE, BASF SE, Chemische Fabrik Budenheim KG, Clark Foam Products Corporation, DS Smith, Hanwha Group Izoblok, JSP, KANEKA CORPORATION, K.K. Nag Ltd, Knauf Industries, Package Design & Mfg, Polyfoam Australia Pty Ltd, Sonoco Products Company, Woodbridge
The automobile category dominated the market in 2023
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Senior Research Analyst With an experience of over five years in market research industry (chemicals & materials domain), i gather and analyze market data from diverse sources to produce results, which are then presented back to a client. also, provide recommendations based on the findings. as a senior research analyst, i perform quality checks (qc) for market estimations, qc for reports, and handle queries and work extensively on client customizations. also, handle the responsibilities of client proposals, report planning, report finalization, and execution
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