US Automotive Parts Die Casting Market

ID: MRFR/AM/13524-HCR

100 Pages

Garvit Vyas

September 2025

US Automotive Parts Die Casting Market Research Report By Application (Engine Components, Transmission Parts, Body Parts, Suspension Parts, Braking Systems), By Material Type (Aluminum, Zinc, Magnesium, Cast Iron, Copper), By Process Type (High-Pressure Die Casting, Low-Pressure Die Casting, Gravity Die Casting, Sand Casting) and By Vehicle Type (Passenger Cars, Commercial Vehicles, Two Wheelers, Electric Vehicles) - Forecast to 2035

US Automotive Parts Die Casting Market Research Report — Global Forecast till 2035 Infographic

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Summary Table of Contents Segmentation Infographic

1. Market Overview

2. Market Trends

3. Market Segment Insights

4. Key Players and Competitive Insights

5. Industry Developments

6. Market Segmentation

7. Report Scope

8. Market Highlights

9. FAQs

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US Automotive Parts Die Casting Market Summary

The US Automotive Parts Die Casting market is projected to grow from 4.8 USD Billion in 2024 to 8.15 USD Billion by 2035, indicating a robust growth trajectory.

Key Market Trends & Highlights

US Automotive Parts Die Casting Key Trends and Highlights

The market is expected to experience a compound annual growth rate (CAGR) of 4.93 percent from 2025 to 2035.
By 2035, the market valuation is anticipated to reach 8.15 USD Billion, reflecting increasing demand for automotive components.
In 2024, the market is valued at 4.8 USD Billion, showcasing a solid foundation for future growth.
Growing adoption of lightweight materials due to the need for fuel efficiency is a major market driver.

US Automotive Parts Die Casting Market

CAGR

4.93%

Market Size & Forecast

2024 Market Size	4.8 (USD Billion)
2035 Market Size	8.15 (USD Billion)
CAGR (2025-2035)	4.93%

Major Players

Nemak, Gibbs Die Casting Corporation, Ryobi Die Casting, Alecsa Group, SHW AG, KSM Castings Group, Martinrea International, Magna International, Precision Castparts Corp, Die Castings Corporation, Zebra Technologies, Alcoa, Honsel America, Northwest Die Castings

US Automotive Parts Die Casting Market Trends

The US Automotive Parts Die Casting Market is experiencing significant transformations driven by several key market drivers. The shift towards lightweight materials in vehicle manufacturing is crucial as automakers aim to improve fuel efficiency and reduce emissions. This trend is further boosted by regulatory pressures from the government, which are pushing for stricter emissions standards. Additionally, advancements in die casting technology, including improved processes and materials, have enhanced the precision and durability of automotive parts, making this method increasingly popular among manufacturers.

Opportunities in the US market are emerging due to the rising emphasis on electric vehicles (EVs) and hybrid vehicles. These vehicles often require unique parts that can be efficiently produced through die casting. As the automotive industry continues to evolve, suppliers that can adapt to these new demands stand to gain a significant competitive edge. Another area of opportunity is the adoption of sustainable practices within the die casting sector, with an increasing focus on recycling and the use of eco-friendly materials.

Trends in recent times show a growing collaboration between die casting companies and automotive manufacturers to develop tailored solutions for specific requirements, particularly as the industry pushes towards automation and digital integration in manufacturing processes.The integration of smart technologies, such as AI and IoT, is also becoming more prevalent in die casting operations, enabling real-time monitoring and quality control, which can enhance efficiency. Overall, the US Automotive Parts Die Casting Market is set for growth as it responds to the changing landscape of automotive manufacturing and consumer demands.

Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

Market Segment Insights

US Automotive Parts Die Casting Market Segment Insights:

Automotive Parts Die Casting Market Application Insights

The Application segment of the US Automotive Parts Die Casting Market plays a crucial role in defining the dynamics of the industry. This segment encompasses various essential components including Engine Components, Transmission Parts, Body Parts, Suspension Parts, and Braking Systems, each contributing significantly to the overall function and safety of vehicles. Engine Components are vital, as they often require high durability and precision; die-casting facilitates complex designs that enhance performance and efficiency.

When it comes to Transmission Parts, the rise in electric and hybrid vehicle manufacturing presents opportunities for innovative die-casting designs that can reduce weight and improve energy efficiency in vehicles.Moreover, Body Parts are increasingly incorporating die-cast components to streamline manufacturing processes and achieve the structural integrity required for safety standards, while also minimizing production costs. Suspension Parts benefit from die-casting technology as it enables enhanced customization and strength for improving ride comfort and handling. Braking Systems, a critical aspect of vehicle safety, also utilize die-cast components due to their robust properties, ensuring reliability and efficiency in performance.

As car manufacturers focus on lightweight materials for fuel efficiency, the US Automotive Parts Die Casting Market segmentation around Application is adapting to meet these evolving demands, ensuring that the industry remains competitive.The overall trend is leaning towards sustainable practices and innovative technologies, which will likely drive advancements and further growth in the Application segment. Various factors such as increased demand for advanced automotive technologies, regulatory pressures for emissions reductions, and consumer preference for durable parts are shaping the future landscape of these applications.

Understanding these elements contributes to a richer understanding of the US Automotive Parts Die Casting Market, highlighting the importance of each component within the whole ecosystem.

Automotive Parts Die Casting Market Material Type Insights

The US Automotive Parts Die Casting Market features a diverse range of material types, each playing a crucial role in the industry. Aluminum, known for its lightweight and corrosive resistance properties, is a leading material, largely utilized for engine components and structural parts, thereby enhancing fuel efficiency in vehicles. Zinc, on the other hand, offers high accuracy and lower melting temperatures, making it a preferred choice for intricate designs and smaller components.

The use of Magnesium is also growing due to its excellent strength-to-weight ratio, which supports advancements in automotive performance and design.Cast Iron remains significant for its durability and cost-effectiveness, especially in parts like engine blocks and transmission cases. Finally, Copper is valued for its superior electrical conductivity, commonly used in electrical and electronic components within vehicles. The segmentation of the US Automotive Parts Die Casting Market by material type indicates not only the varied applications in automotive manufacturing but also the efforts towards achieving higher efficiency and sustainability in vehicle production.

The demand for materials like Aluminum and Magnesium showcases the industry's focus on innovation and lightweight design, supporting overall market growth.

Automotive Parts Die Casting Market Process Type Insights

The US Automotive Parts Die Casting Market encapsulates a variety of process types that play crucial roles in the production of lightweight and durable automotive components. Among these, High-Pressure Die Casting stands out as a predominant technique due to its efficiency and ability to produce complex geometries with excellent surface finishes, which are essential for automotive applications.

Low-Pressure Die Casting, on the other hand, is favored for creating larger components with a thicker wall structure, ensuring robustness while maintaining economical production costs.Gravity Die Casting is recognized for its versatility in producing diverse metal components, offering significant advantages in terms of finish and dimensional accuracy. Lastly, Sand Casting caters to the requirements for custom and low-volume parts, making it a valuable choice for specialized automotive applications.

This segmentation illustrates the adaptability and range of the US Automotive Parts Die Casting Market, addressing specific engineering needs through various die-casting methods designed to align with industry demands for innovation, efficiency, and sustainability in manufacturing.

Automotive Parts Die Casting Market Vehicle Type Insights

The US Automotive Parts Die Casting Market for Vehicle Types is notably diverse, comprising various segments like Passenger Cars, Commercial Vehicles, Two Wheelers, and Electric Vehicles. Passenger Cars have maintained a significant presence due to their high demand and essential role in daily transportation, reflecting consumer preferences for compact and fuel-efficient models. Commercial Vehicles continue to be essential for logistics and transportation industries, showcasing the growing need for robust and durable parts that can improve efficiency.Two Wheelers are gaining traction, particularly in urban areas, driven by the need for affordable and convenient mobility solutions.

Electric Vehicles are emerging as a key segment, spurred by increasing environmental awareness and government incentives aimed at reducing carbon emissions. This segment highlights the shift towards sustainable transportation, as automakers invest heavily in Research and Development to innovate lightweight and high-performance components. Overall, the Vehicle Type segmentation within the US Automotive Parts Die Casting Market presents various growth opportunities, each driven by unique consumer demands and technological advancements, underscoring the dynamic nature of the industry.

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Key Players and Competitive Insights

The US Automotive Parts Die Casting Market is a sector characterized by intense competition and innovation, driven by the increasing demand for lightweight components that enhance fuel efficiency and reduce emissions in vehicles. Companies within this market continually strive to improve their manufacturing processes and material technologies to stay ahead of competitors. The landscape is shaped by various factors, including technological advancements, regulatory requirements, and evolving customer preferences. The need for high-quality, durable parts has led to collaborations and strategic partnerships among industry players to leverage their respective strengths and capabilities.

As automakers increasingly look towards sourcing from providers that can deliver both quality and sustainability, the dynamics of competition in this market are shifting towards those who can best meet these dual demands.Nemak is a prominent player in the US Automotive Parts Die Casting Market, known for its focus on aluminum die casting solutions. The company has established a strong presence within the market through its innovative manufacturing techniques and consistent delivery of high-quality products. With an extensive portfolio that includes engine blocks, transmission cases, and other critical components, Nemak caters to major automotive manufacturers.

The company’s strengths lie in its technological advancements, production efficiency, and ability to respond promptly to market demands, making it a reliable partner for automakers in the US. Its commitment to sustainability and reducing environmental impact also aligns with the increasing focus on eco-friendly practices in the automotive industry, further enhancing its competitive edge. Gibbs Die Casting Corporation plays a significant role in the US Automotive Parts Die Casting Market, offering a wide range of products, including aluminum die castings for various automotive components.

The company emphasizes quality and precision in its manufacturing processes, which has earned it a solid reputation among its customers in the automotive sector. Gibbs Die Casting Corporation has a strong market presence, bolstered by strategic mergers and acquisitions that have expanded its operational capabilities and product offerings. Its strengths include advanced manufacturing facilities and a talented workforce adept at delivering customized solutions to meet the specific needs of automotive clients. The company’s focus on innovation, combined with its commitment to maintaining the highest standards of quality, positions it favorably within this competitive market.

Through their agile approach and investment in technology, Gibbs Die Casting Corporation continues to adapt to the ever-evolving demands of the automotive industry in the US.

Key Companies in the US Automotive Parts Die Casting Market market include

Industry Developments

Significant news developments in the US Automotive Parts Die Casting Market have been notable in recent months. Companies like Nemak and Magna International have been focusing on enhancing their product portfolios to meet increasing demand for lightweight automotive components which are essential for improving fuel efficiency and complying with stricter emissions regulations. In September 2023, Martinrea International announced a strategic partnership aimed at expanding its die casting capabilities in North America, reinforcing its position in the competitive landscape. Furthermore, in August 2023, Ryobi Die Casting reported a notable increase in annual production capacity following a major facility upgrade.

Recent growth trends show that market valuation for companies like Alcoa and Gibbs Die Casting Corporation has been positively impacted by the push towards electric vehicles, resulting in a heightened demand for new die casting techniques. Additionally, there were notable market movements such as SHW AG’s acquisition of a local competitor in May 2023, enhancing its market footprint within the US. These developments reflect a rapidly evolving industry landscape driven by technological advancements and changing consumer preferences within the automotive sector.

Market Segmentation

Outlook

Report Scope

Report Attribute/Metric Source:	Details
MARKET SIZE 2018	4.72(USD Billion)
MARKET SIZE 2024	4.8(USD Billion)
MARKET SIZE 2035	8.15(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)	4.924% (2025 - 2035)
REPORT COVERAGE	Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR	2024
MARKET FORECAST PERIOD	2025 - 2035
HISTORICAL DATA	2019 - 2024
MARKET FORECAST UNITS	USD Billion
KEY COMPANIES PROFILED	Nemak, Gibbs Die Casting Corporation, Ryobi Die Casting, Alecsa Group, SHW AG, KSM Castings Group, Martinrea International, Magna International, Precision Castparts Corp, Die Castings Corporation, Zebra Technologies, Alcoa, Honsel America, Northwest Die Castings
SEGMENTS COVERED	Application, Material Type, Process Type, Vehicle Type
KEY MARKET OPPORTUNITIES	Lightweight materials demand surge, Electric vehicle components growth, Advanced manufacturing technologies adoption, Increased aftermarket parts production, Sustainability and recycling initiatives
KEY MARKET DYNAMICS	Technological advancements, Environmental regulations, Rising demand for lightweight materials, Increasing electric vehicle production, Competitive pricing pressures
COUNTRIES COVERED	US

FAQs

What is the expected market size of the US Automotive Parts Die Casting Market in 2024?

The US Automotive Parts Die Casting Market is expected to be valued at 4.8 billion USD in 2024.

What is the projected market size of the US Automotive Parts Die Casting Market by 2035?

By 2035, the market is projected to reach a value of 8.15 billion USD.

What is the expected compound annual growth rate (CAGR) for the US Automotive Parts Die Casting Market from 2025 to 2035?

The expected CAGR for the US Automotive Parts Die Casting Market is 4.924% from 2025 to 2035.

Which application segment is anticipated to have the highest market value in 2024?

The Engine Components segment is expected to have the highest market value at 1.5 billion USD in 2024.

What will be the estimated value of the Transmission Parts segment by 2035?

The Transmission Parts segment is estimated to be valued at 2.0 billion USD by 2035.

Who are the key players in the US Automotive Parts Die Casting Market?

Key players include Nemak, Gibbs Die Casting Corporation, and Magna International among others.

What is the expected market value for Body Parts application by 2035?

The Body Parts application is expected to reach a market value of 1.75 billion USD by 2035.

What is the projected market value for Suspension Parts in 2024?

The Suspension Parts application is projected to be valued at 0.8 billion USD in 2024.

How much is the Braking Systems market expected to grow from 2024 to 2035?

The Braking Systems market is expected to grow from 0.3 billion USD in 2024 to 0.5 billion USD by 2035.

What challenges does the US Automotive Parts Die Casting Market face?

Challenges include fluctuating raw material costs and technological advancements in manufacturing processes.

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