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    US Automotive Metal Die Casting Market

    ID: MRFR/CnM/11332-HCR
    111 Pages
    Chitranshi Jaiswal
    September 2025

    US Automotive Metal Die Casting Market Research Report: By Metal (Aluminum, Zinc, Magnesium, Others), By Process Type (High-Pressure Die Casting, Gravity Die Casting, Low-Pressure Die Casting, Others) and By Application (Structural Components, Engine Parts, Transmission Components, Others) - Forecast to 2035.

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    Table of Contents

    US Automotive Metal Die Casting Market Summary

    The US Automotive Metal Die Casting market is projected to grow from 5.6 USD Billion in 2024 to 10.2 USD Billion by 2035, reflecting a robust growth trajectory.

    Key Market Trends & Highlights

    US Automotive Metal Die Casting Key Trends and Highlights

    • The market is expected to witness a compound annual growth rate (CAGR) of 5.57% from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 10.2 USD Billion, indicating substantial growth potential.
    • In 2024, the market is valued at 5.6 USD Billion, laying a strong foundation for future expansion.
    • Growing adoption of lightweight materials due to increasing fuel efficiency regulations is a major market driver.

    Market Size & Forecast

    2024 Market Size 5.6 (USD Billion)
    2035 Market Size 10.2 (USD Billion)
    CAGR (2025-2035) 5.57%

    Major Players

    Rieter, Die Casting Corporation of America, Nemak, Taiwan Semiconductor Manufacturing Company, Arcadia Metal, Endurance Technologies, Shiloh Industries, Magna International, American Axle and Manufacturing, Plexus Corp, Alcoa, Inteva Products, Aampower

    US Automotive Metal Die Casting Market Trends

    The US Automotive Metal Die Casting Market is currently experiencing significant changes driven by several key factors. One of the main market drivers is the ongoing shift towards lightweight materials in automotive manufacturing. This trend is primarily influenced by the increasing focus on fuel efficiency and stringent emissions regulations set by the Environmental Protection Agency. Manufacturers are increasingly opting for die-cast aluminum and magnesium components, which help reduce vehicle weight and improve overall performance.  In recent times, there is a growing demand for electric vehicles (EVs), further shaping the market landscape.

    As traditional automakers transition to produce more EVs, the need for advanced die-cast components in battery housings and structural parts is rising. This creates opportunities for metal die-casting firms to innovate and develop specific solutions catering to the unique needs of electric vehicles. Additionally, advancements in die-casting technology, such as the increased use of automated processes and enhanced mold designs, are paving the way for higher precision and better surface finishes. The trend towards Industry 4.0 is also causing manufacturers to invest in smart manufacturing techniques, which enhances production efficiency and reduces costs.

    The integration of digital tools and IoT is enhancing the monitoring and quality control processes, leading to improved product quality. Overall, the automotive industry in the US is evolving, prompting die-casting companies to adapt and capture emerging opportunities. By embracing new technologies, focusing on lighter materials, and addressing the specific needs of electric vehicles, the US Automotive Metal Die Casting Market is positioned for growth and innovation in the coming years.

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    US Automotive Metal Die Casting Market Drivers

    Market Segment Insights

    Automotive Metal Die Casting Market Metal Insights  

    The US Automotive Metal Die Casting Market represents a vital component of the automotive supply chain, enhancing the efficiency, durability, and production speed of various automotive components. This market predominantly encompasses metallic materials employed in die casting processes, significantly influenced by the demand for lightweight and high-strength components in vehicles, reflecting a trend towards improved fuel efficiency and performance. The importance of the Aluminum segment stands out due to its favorable properties, such as excellent thermal conductivity, corrosion resistance, and lightweight characteristics, making it a preferred choice for automotive manufacturers focusing on electric and hybrid vehicle production.

    Similarly, Zinc presents unique benefits, providing better fluidity, die-fill, and surface finish, which are essential for intricate designs and high-quality aesthetics in automotive parts. Magnesium, known for its superior strength-to-weight ratio, is gaining traction in the industry, particularly for applications in structural components, emphasizing the growing trend toward reducing vehicle weight to enhance fuel economy. The presence of Other materials in this market underlines the versatility required in die casting, allowing manufacturers to meet diverse demands across varying automotive applications.

    Market growth can be attributed to advancements in die casting technologies, increasing utilization of metal alloys for enhanced performance and sustainability, along with a push for greater efficiencies in manufacturing processes. Traditional challenges, such as fluctuating raw material costs and environmental regulations, necessitate continued innovation and adaptability among industry players. Overall, the US Automotive Metal Die Casting Market segmentation reflects a dynamic landscape marked by continuous improvement and adaptation, catering to the evolving requirements of the automotive industry.

    The growth trajectory indicates promising opportunities driven by the relentless pursuit of lightweighting technologies, enhanced fuel efficiency standards, and an increasing emphasis on sustainable manufacturing practices in the U.S.-based automotive sector. As demands continue to evolve, understanding the nuances within each material segment will be pivotal for stakeholders seeking to navigate this market effectively.

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Automotive Metal Die Casting Market Process Type Insights  

    The US Automotive Metal Die Casting Market is a significant segment within the broader automotive industry, focusing on various process types that cater to specific manufacturing needs. Among these, High-Pressure Die Casting is recognized for producing complex geometries with high precision, making it a preferred choice for automotive components requiring durability and lightweighting. Gravity Die Casting, on the other hand, allows for the production of larger and thicker components, contributing to the versatility in vehicle designs. Low-Pressure Die Casting stands out for its ability to generate less porosity, thereby enhancing the performance of automotive parts.

    Each of these process types meets different technical requirements and operational efficiencies, driving the continual growth and innovation in the US automotive sector. As electric vehicles gain traction, the demand for die-cast components is expected to increase, positioning these manufacturing processes to play a crucial role in meeting future automotive standards and sustainability initiatives. Additionally, the segmentation of the US Automotive Metal Die Casting Market showcases a rich blend of techniques that collectively support the industry's evolution toward higher efficiency and performance, responding to changing consumer preferences and regulatory pressures.

    Automotive Metal Die Casting Market Application Insights  

    The application segment of the US Automotive Metal Die Casting Market plays a crucial role in shaping the overall industry landscape. This segment encompasses key categories such as Structural Components, Engine Parts, Transmission Components, and others, reflecting the diverse needs of vehicle manufacturing. Structural Components are vital as they contribute to the vehicle's strength and safety, allowing automakers to meet stringent regulatory standards prevalent in the US. Engine Parts are also paramount, as they demand precision and durability, crucial for enhancing performance and fuel efficiency.

    Transmission Components hold significant sway within this segment, facilitating smooth gear transitions which directly impact driving experience and vehicle reliability. Meanwhile, the 'Others' category includes various ancillary components that also support the automotive ecosystem. The continued demand for lightweight materials to improve fuel efficiency and the shift towards electric vehicles highlight ongoing trends and growth drivers in this sector. As automakers increasingly focus on technology and innovation, the US Automotive Metal Die Casting Market segmentation reveals opportunities for further advancements, particularly in materials and manufacturing processes that can address evolving consumer preferences and regulatory requirements.

    Get more detailed insights about US Automotive Metal Die Casting Market Research Report - Forecast Report 2035

    Regional Insights

    Key Players and Competitive Insights

    The US automotive metal die casting market is a dynamic and competitive landscape characterized by rapid technological advancements, increasing demand for lightweight vehicles, and a strong focus on sustainability. Key players in this market are continuously innovating to enhance their casting techniques and materials, optimized for strength and durability while minimizing weight. This sector is highly influenced by the performance requirements of automotive manufacturers and the growing trend towards electric and hybrid vehicles that necessitate precise, high-performance components.

    Competitive strategies often revolve around acquiring advanced manufacturing capabilities, fostering partnerships with automotive OEMs, and investing in research and development to stay ahead in product offerings. As the market evolves, companies are also prioritizing environmental considerations, aligning their operations to comply with stricter regulations and consumer preferences for greener technologies. Rieter has established a significant foothold in the US automotive metal die casting market, focusing on producing high-quality die-cast components that meet the rigorous standards of the automotive industry. The company leverages its extensive experience and advanced manufacturing capabilities to deliver products that enhance vehicle performance and efficiency.

    Rieter's commitment to innovation and quality has allowed it to build strong relationships with key automotive manufacturers. The firm's competitive strength lies in its ability to provide customized solutions tailored to specific client needs, which has proven essential for maintaining market relevance. Additionally, Rieter's investment in sustainable practices and technologies reflects a strategic alignment with the growing demand for eco-friendly automotive solutions, thus bolstering its reputation in the industry.

    Die Casting Corporation of America has positioned itself as a prominent player in the US automotive metal die casting landscape, specializing in the production of precision die-cast components for a variety of automotive applications. The company has a diverse portfolio of key products, focusing on parts that are crucial for performance, safety, and efficiency in vehicles. Die Casting Corporation of America emphasizes quality assurance throughout its manufacturing processes, ensuring that its products meet the strictest industry standards. The organization's strengths include its robust supply chain management, which facilitates timely delivery and responsiveness to customer demands.

    Additionally, the company has been involved in strategic mergers and acquisitions to expand its capabilities and market share within the US automotive sector, thereby enhancing its competitive edge. By continually adapting to the market trends and consumer needs, Die Casting Corporation of America remains a vital contributor to the automotive die casting industry.

    Key Companies in the US Automotive Metal Die Casting Market market include

    Industry Developments

    The US Automotive Metal Die Casting Market has witnessed several notable developments recently. Companies like Magna International and American Axle and Manufacturing are ramping up their production capabilities in response to the growing demand for lightweight components, driven by stringent fuel efficiency regulations. In August 2023, Rieter announced advancements in die casting technologies aimed at improving production efficiency and reducing waste. Additionally, Alcoa has reported a significant increase in revenue due to its innovative aluminum die casting techniques, a crucial factor in reducing overall vehicle weight.

    On the mergers and acquisitions front, in September 2023, Endurance Technologies completed the acquisition of a significant stake in a die casting facility previously owned by a major competitor, aimed at expanding its market presence. Also, in July 2023, Nemak announced its acquisition of a European aluminum die casting company to enhance its technological capabilities. Over the past few years, there has been a notable market valuation growth in this sector, with an increased focus on sustainability efforts, influencing companies like Plexus Corp and Shiloh Industries to invest heavily in eco-friendly die casting processes.

    As of October 2023, these trends indicate a transformative shift in the US Automotive Metal Die Casting Market, heavily influenced by technological innovation and strategic consolidation.

    Market Segmentation

    Automotive Metal Die Casting Market Metal Outlook

    • Aluminum
    • Zinc
    • Magnesium
    • Others

    Automotive Metal Die Casting Market Application Outlook

    • Structural Components
    • Engine Parts
    • Transmission Components
    • Others

    Automotive Metal Die Casting Market Process Type Outlook

    • High-Pressure Die Casting
    • Gravity Die Casting
    • Low-Pressure Die Casting
    • Others

    Report Scope

    Report Attribute/Metric Details
    Market Size 2018 5.15(USD Billion)
    Market Size 2024 5.6(USD Billion)
    Market Size 2035 10.17(USD Billion)
    Compound Annual Growth Rate (CAGR) 5.578% (2025 - 2035)
    Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    Base Year 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2019 - 2024
    Market Forecast Units USD Billion
    Key Companies Profiled Rieter, Die casting Corporation of America, Nemak, Taiwan Semiconductor Manufacturing Company, Arcadia Metal, Endurance Technologies, Shiloh Industries, Magna International, American Axle  and  Manufacturing, Plexus Corp, Alcoa, Inteva Products, Aampower
    Segments Covered Metal, Process Type, Application
    Key Market Opportunities Lightweight materials demand, EV components production, Increased automation in manufacturing, Sustainability initiatives adoption, Technological advancements in die casting
    Key Market Dynamics Growing demand for lightweight components, Increasing electric vehicle production, Advancements in die casting technology, Stringent emission regulations, Rising automotive production levels
    Countries Covered US

    Market Highlights

    Author
    Chitranshi Jaiswal
    Research Analyst Level I

    In her 3 years of experience in the market research field, she has handled critical cross-domain projects. She has an in-depth knowledge of market estimation & analysis, problem-solving, primary as well as secondary research, and team management.She holds an engineering degree and is an MBA professional from a well-known university, capable of evaluating the market and competitive conditions. An exceptional strategist with excellent communication skills and a passion for delivering cutting-edge & practical insights for the market. Proficient in multi-tasking, and can successfully deal with competing demands, while maintaining complete confidentiality. Generated business through active client and project development, networking, and high-quality responses. Her knowledge and skills have helped in making solid business decisions, securing funding from investors, and avoiding business failures.

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    FAQs

    What is the projected market size of the US Automotive Metal Die Casting Market in 2024?

    The market is expected to be valued at 5.6 billion USD in 2024.

    What will be the estimated value of the US Automotive Metal Die Casting Market by 2035?

    By 2035, the market is anticipated to reach 10.17 billion USD.

    What is the expected compound annual growth rate (CAGR) for the US Automotive Metal Die Casting Market from 2025 to 2035?

    The market is projected to grow at a CAGR of 5.578% during the forecast period.

    Which metal segment is anticipated to dominate the market in terms of value in 2024?

    Aluminum is expected to be the leading segment, valued at 2.8 billion USD in 2024.

    What is the projected market value for the Zinc segment in 2035?

    The Zinc segment is forecasted to reach 2.8 billion USD by 2035.

    Who are some of the major players in the US Automotive Metal Die Casting Market?

    Key players include Rieter, Nemak, Magna International, and American Axle and Manufacturing.

    What is the estimated market value for the Magnesium segment in 2024?

    The Magnesium segment is valued at 0.8 billion USD in 2024.

    How much is the 'Others' segment expected to grow by 2035?

    The 'Others' segment is predicted to reach 1.8 billion USD by 2035.

    What are the key growth drivers for the US Automotive Metal Die Casting Market?

    Factors such as increased automotive production and technological advancements drive market growth.

    How does the US Automotive Metal Die Casting Market size compare across different metal segments in 2025?

    In 2025, aluminum and zinc are expected to lead in market size, contributing significantly to overall values.

    1. EXECUTIVE SUMMARY
    2. Market Overview
      1. Key Findings
      2. Market Segmentation
    3. Competitive Landscape
      1. Challenges and Opportunities
      2. Future Outlook
    4. MARKET INTRODUCTION
      1. Definition
      2. Scope of the study
        1. Research Objective
        2. Assumption
        3. Limitations
    5. RESEARCH METHODOLOGY
      1. Overview
    6. Data Mining
      1. Secondary Research
      2. Primary Research
    7. Primary Interviews and Information Gathering Process
      1. Breakdown of Primary
    8. Respondents
      1. Forecasting Model
      2. Market Size Estimation
    9. Bottom-Up Approach
      1. Top-Down Approach
      2. Data Triangulation
      3. Validation
    10. MARKET DYNAMICS
      1. Overview
      2. Drivers
      3. Restraints
      4. Opportunities
    11. MARKET FACTOR ANALYSIS
      1. Value chain Analysis
      2. Porter's Five Forces
    12. Analysis
      1. Bargaining Power of Suppliers
        1. Bargaining Power
    13. of Buyers
      1. Threat of New Entrants
        1. Threat of Substitutes
        2. Intensity of Rivalry
      2. COVID-19 Impact Analysis
    14. Market Impact Analysis
      1. Regional Impact
        1. Opportunity and
    15. Threat Analysis
    16. US AUTOMOTIVE METAL DIE CASTING MARKET,
    17. BY METAL (USD BILLION)
      1. Aluminum
      2. Zinc
      3. Magnesium
      4. Others
    18. US AUTOMOTIVE METAL DIE CASTING MARKET, BY PROCESS TYPE
    19. (USD BILLION)
      1. High-Pressure Die Casting
      2. Gravity Die Casting
      3. Low-Pressure Die Casting
      4. Others
    20. US AUTOMOTIVE METAL
    21. DIE CASTING MARKET, BY APPLICATION (USD BILLION)
      1. Structural Components
      2. Engine Parts
      3. Transmission Components
      4. Others
    22. COMPETITIVE LANDSCAPE
      1. Overview
      2. Competitive
    23. Analysis
      1. Market share Analysis
      2. Major Growth Strategy in the
    24. Automotive Metal Die Casting Market
      1. Competitive Benchmarking
    25. Leading Players in Terms of Number of Developments in the Automotive Metal Die Casting
    26. Market
      1. Key developments and growth strategies
        1. New Product
    27. Launch/Service Deployment
      1. Merger & Acquisitions
        1. Joint
    28. Ventures
      1. Major Players Financial Matrix
        1. Sales and Operating
    29. Income
      1. Major Players R&D Expenditure. 2023
    30. COMPANY PROFILES
      1. Rieter
        1. Financial Overview
        2. Products Offered
        3. Key Developments
        4. SWOT Analysis
        5. Key Strategies
      2. Die casting Corporation of America
        1. Financial Overview
        2. Products Offered
        3. Key Developments
        4. SWOT
    31. Analysis
      1. Key Strategies
      2. Nemak
        1. Financial
    32. Overview
      1. Products Offered
        1. Key Developments
    33. SWOT Analysis
      1. Key Strategies
      2. Taiwan Semiconductor Manufacturing
    34. Company
      1. Financial Overview
        1. Products Offered
    35. Key Developments
      1. SWOT Analysis
        1. Key Strategies
    36. Arcadia Metal
      1. Financial Overview
        1. Products Offered
        2. Key Developments
        3. SWOT Analysis
        4. Key Strategies
      2. Endurance Technologies
        1. Financial Overview
    37. Products Offered
      1. Key Developments
        1. SWOT Analysis
        2. Key Strategies
      2. Shiloh Industries
        1. Financial Overview
        2. Products Offered
        3. Key Developments
        4. SWOT
    38. Analysis
      1. Key Strategies
      2. Magna International
    39. Financial Overview
      1. Products Offered
        1. Key Developments
        2. SWOT Analysis
        3. Key Strategies
      2. American Axle
    40. and Manufacturing
      1. Financial Overview
        1. Products Offered
        2. Key Developments
        3. SWOT Analysis
        4. Key Strategies
      2. Plexus Corp
        1. Financial Overview
        2. Products
    41. Offered
      1. Key Developments
        1. SWOT Analysis
    42. Key Strategies
      1. Alcoa
        1. Financial Overview
    43. Products Offered
      1. Key Developments
        1. SWOT Analysis
        2. Key Strategies
      2. Inteva Products
        1. Financial
    44. Overview
      1. Products Offered
        1. Key Developments
    45. SWOT Analysis
      1. Key Strategies
      2. Aampower
    46. Financial Overview
      1. Products Offered
        1. Key Developments
        2. SWOT Analysis
        3. Key Strategies
    47. APPENDIX
      1. References
      2. Related Reports
    48. LIST OF ASSUMPTIONS
    49. ESTIMATES & FORECAST, BY METAL, 2019-2035 (USD BILLIONS)
    50. METAL DIE CASTING MARKET SIZE ESTIMATES & FORECAST, BY PROCESS TYPE, 2019-2035
    51. (USD BILLIONS)
    52. & FORECAST, BY APPLICATION, 2019-2035 (USD BILLIONS)
    53. LAUNCH/PRODUCT DEVELOPMENT/APPROVAL
    54. METAL DIE CASTING MARKET ANALYSIS BY METAL
    55. CASTING MARKET ANALYSIS BY PROCESS TYPE
    56. CASTING MARKET ANALYSIS BY APPLICATION
    57. METAL DIE CASTING MARKET
    58. DRO ANALYSIS OF AUTOMOTIVE METAL DIE CASTING MARKET
    59. ANALYSIS: AUTOMOTIVE METAL DIE CASTING MARKET
    60. ANALYSIS: AUTOMOTIVE METAL DIE CASTING MARKET
    61. AUTOMOTIVE METAL DIE CASTING MARKET
    62. MARKET, BY METAL, 2025 (% SHARE)
    63. BY METAL, 2019 TO 2035 (USD Billions)
    64. MARKET, BY PROCESS TYPE, 2025 (% SHARE)
    65. MARKET, BY PROCESS TYPE, 2019 TO 2035 (USD Billions)
    66. METAL DIE CASTING MARKET, BY APPLICATION, 2025 (% SHARE)
    67. METAL DIE CASTING MARKET, BY APPLICATION, 2019 TO 2035 (USD Billions)
    68. BENCHMARKING OF MAJOR COMPETITORS

    US Automotive Metal Die Casting Market Segmentation

     

     

     

    • Automotive Metal Die Casting Market By Metal (USD Billion, 2019-2035)

      • Aluminum
      • Zinc
      • Magnesium
      • Others

     

    • Automotive Metal Die Casting Market By Process Type (USD Billion, 2019-2035)

      • High-Pressure Die Casting
      • Gravity Die Casting
      • Low-Pressure Die Casting
      • Others

     

    • Automotive Metal Die Casting Market By Application (USD Billion, 2019-2035)

      • Structural Components
      • Engine Parts
      • Transmission Components
      • Others

     

     

     

     

     

     

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