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    US Armored Vehicles Upgrade Retrofit Market

    ID: MRFR/A&D/15576-HCR
    100 Pages
    Sejal Akre
    October 2025

    US Armored Vehicles Upgrade Retrofit Market Research Report: By Application (Military, Law Enforcement, Civilian Protection), By Type of Upgrade (Armoring, Communication Systems, Weapon Systems, Surveillance Systems), By Vehicle Type (Humvees, Tanks, APCs, MRAPs) and By End Use (Government, Private Security, Non-Governmental Organizations) - Forecast to 2035.

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    US Armored Vehicles Upgrade Retrofit Market Summary

    As per MRFR analysis, the US armored vehicles upgrade and retrofit market size was estimated at 7.9 USD Billion in 2024. The US armored vehicles-upgrade-retrofit market is projected to grow from 8.21 USD Billion in 2025 to 12.04 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 3.91% during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The US armored vehicles-upgrade-retrofit market is experiencing a robust growth trajectory driven by technological advancements and increased military spending.

    • Technological integration is becoming a pivotal trend, enhancing the operational capabilities of armored vehicles.
    • Cost-effectiveness of upgrades is increasingly prioritized, allowing military forces to maximize their budgets.
    • Customization and flexibility in retrofitting solutions are gaining traction, catering to diverse operational needs.
    • Increased military spending and rising threat perception are major drivers propelling the market forward.

    Market Size & Forecast

    2024 Market Size 7.9 (USD Billion)
    2035 Market Size 12.04 (USD Billion)

    Major Players

    General Dynamics (US), BAE Systems (GB), Northrop Grumman (US), Rheinmetall (DE), Oshkosh Defense (US), Thales Group (FR), Leonardo (IT), KMW (DE)

    US Armored Vehicles Upgrade Retrofit Market Trends

    The armored vehicles-upgrade-retrofit market is currently experiencing a notable transformation driven by advancements in technology and evolving defense requirements. As military forces seek to enhance the capabilities of existing fleets, there is a growing emphasis on integrating modern systems into legacy vehicles. This trend is largely influenced by the need for improved situational awareness, enhanced survivability, and increased operational effectiveness. Furthermore, the rising costs associated with acquiring new vehicles have prompted defense agencies to consider upgrades as a more cost-effective solution. Consequently, this market is witnessing a shift towards modular designs that allow for easier integration of new technologies, thereby extending the lifespan of existing platforms. In addition to technological advancements, the armored vehicles-upgrade-retrofit market is also shaped by geopolitical factors and changing military strategies. As threats evolve, there is a pressing need for vehicles that can adapt to diverse operational environments. This has led to an increased focus on customization and flexibility in upgrades, allowing military forces to tailor their vehicles to specific mission requirements. Moreover, collaboration between government entities and private sector companies is becoming more prevalent, fostering innovation and ensuring that upgrades meet the latest standards. Overall, the market appears poised for growth as stakeholders recognize the strategic importance of enhancing existing armored capabilities.

    Technological Integration

    The armored vehicles-upgrade-retrofit market is increasingly characterized by the integration of advanced technologies. This includes the incorporation of modern communication systems, enhanced armor materials, and improved weaponry. Such upgrades are essential for maintaining operational relevance in contemporary combat scenarios.

    Cost-Effectiveness of Upgrades

    As defense budgets face constraints, the armored vehicles-upgrade-retrofit market is witnessing a shift towards cost-effective solutions. Upgrading existing vehicles is often more financially viable than procuring new ones, leading to a growing preference for retrofitting programs.

    Customization and Flexibility

    The demand for tailored solutions in the armored vehicles-upgrade-retrofit market is on the rise. Military forces are increasingly seeking customizable upgrades that can be adapted to specific mission requirements, enhancing the versatility and effectiveness of their fleets.

    US Armored Vehicles Upgrade Retrofit Market Drivers

    Rising Threat Perception

    The armored vehicles-upgrade-retrofit market is influenced by the rising threat perception among military and defense agencies. As geopolitical tensions escalate, there is an increasing need for enhanced protection and combat capabilities. The US military is prioritizing the retrofitting of armored vehicles to address potential threats from advanced weaponry and asymmetric warfare tactics. This shift in focus is evident in the growing demand for upgraded armor solutions, improved mobility, and advanced surveillance systems. The market is projected to grow at a CAGR of around 5.2% over the next five years, driven by the necessity to adapt to evolving threats. Consequently, the armored vehicles-upgrade-retrofit market is positioned to expand as defense agencies seek to bolster their operational effectiveness and ensure the safety of personnel in high-risk environments.

    Increased Military Spending

    The armored vehicles-upgrade-retrofit market is experiencing a surge due to increased military spending in the US. The Department of Defense has allocated substantial budgets for modernization programs, which include upgrading existing armored vehicles. In FY 2025, the defense budget reached approximately $886 billion, with a significant portion earmarked for vehicle enhancements. This financial commitment indicates a strong focus on maintaining operational readiness and enhancing the capabilities of current fleets. As military operations evolve, the demand for advanced armor, weapon systems, and communication technologies is likely to drive growth in the armored vehicles-upgrade-retrofit market. The emphasis on modernization reflects a strategic response to emerging threats, ensuring that the US military remains competitive and effective in various operational environments.

    Technological Advancements in Defense

    Technological advancements play a pivotal role in shaping the armored vehicles-upgrade-retrofit market. Innovations in materials science, electronics, and weaponry are driving the demand for retrofitting existing vehicles with state-of-the-art technologies. The integration of artificial intelligence, enhanced sensors, and improved communication systems is becoming increasingly vital for operational success. As the US military seeks to leverage these advancements, the armored vehicles-upgrade-retrofit market is likely to benefit from increased investments in research and development. The market is expected to witness a growth rate of approximately 6% annually, as defense contractors and manufacturers strive to provide cutting-edge solutions that enhance the performance and survivability of armored vehicles. This trend underscores the importance of staying ahead in a rapidly evolving technological landscape.

    Increased Collaboration with Private Sector

    The armored vehicles-upgrade-retrofit market is witnessing increased collaboration between the military and private sector companies. This partnership is essential for leveraging innovative solutions and technologies that enhance the capabilities of armored vehicles. Defense contractors are increasingly involved in the retrofitting process, providing expertise in advanced materials, systems integration, and modernization strategies. The US military's emphasis on public-private partnerships is likely to accelerate the pace of innovation within the armored vehicles-upgrade-retrofit market. As these collaborations expand, the market may experience a boost in the development of tailored solutions that meet specific operational requirements. This trend indicates a shift towards a more integrated approach to defense procurement, fostering a dynamic environment for advancements in armored vehicle capabilities.

    Focus on Sustainability and Lifecycle Management

    The armored vehicles-upgrade-retrofit market is also being shaped by a growing focus on sustainability and lifecycle management. As military organizations aim to reduce their environmental footprint, there is an increasing emphasis on retrofitting existing vehicles rather than procuring new ones. This approach not only conserves resources but also extends the operational life of current fleets. The US military has initiated programs aimed at enhancing the sustainability of its operations, which includes retrofitting armored vehicles with more efficient systems and components. This trend is likely to drive demand in the armored vehicles-upgrade-retrofit market, as organizations seek to balance operational effectiveness with environmental responsibility. The potential for cost savings and improved efficiency further supports this shift towards sustainable practices in defense procurement.

    Market Segment Insights

    By Application: Military (Largest) vs. Law Enforcement (Fastest-Growing)

    In the US armored vehicles-upgrade-retrofit market, the Military segment commands the largest share, driven by significant defense spending and a focus on enhancing operational capabilities. Law Enforcement follows, with increasing investments in public safety, reflecting the growing need for advanced protection and tactical vehicles. The Civilian Protection segment, while essential, holds a smaller share in comparison to these two dominating categories. Growth trends highlight a surge in demand for law enforcement upgrades as agencies seek modernized solutions to address emerging threats. The Military segment continues to evolve with advanced technologies, while the need for civilian protection is being driven by heightened awareness of safety concerns. Overall, innovation and modernization are key drivers in shaping the future of these segments.

    Military: Dominant vs. Law Enforcement: Emerging

    The Military segment within the US armored vehicles-upgrade-retrofit market is characterized by substantial and consistent investments aimed at enhancing the capabilities and survivability of armored assets. This segment is often prioritized due to national defense policies and spending. In contrast, the Law Enforcement segment represents an emerging market driven by a shift towards advanced policing strategies and urban security needs. This sector is increasingly adopting upgraded armored vehicles to respond effectively to public safety threats. As agencies modernize their fleets, this segment is experiencing rapid growth, influenced by technological advancements and policy changes that emphasize the importance of tactical preparedness and responsiveness.

    By Type of Upgrade: Armoring (Largest) vs. Weapon Systems (Fastest-Growing)

    In the US armored vehicles-upgrade-retrofit market, the distribution of market share among the various upgrade types reveals that armoring represents the largest segment due to heightened military focus on vehicle protection. Communication systems follow, driven by the increasing emphasis on effective communication in modern warfare environments. Weapon systems and surveillance systems, while crucial, hold smaller shares but are vital for operational effectiveness and strategic advantages. Growth trends indicate a significant demand for weapon systems, projected as the fastest-growing segment in the coming years. Factors driving this growth include advancements in technology, geopolitical tensions necessitating upgraded capabilities, and increasing budget allocations towards enhancing combat effectiveness. Moreover, rising concerns over battlefield threats further accelerate the adoption of advanced surveillance systems, which are becoming increasingly integrated with existing armored platforms.

    Armoring (Dominant) vs. Surveillance Systems (Emerging)

    The armoring segment dominates the US armored vehicles-upgrade-retrofit market, primarily due to the critical need for enhanced vehicle protection against evolving threats. This segment focuses on integrating robust materials and technologies designed to withstand ballistic and explosive impacts, therefore ensuring soldier safety and operational readiness. In contrast, surveillance systems are positioned as an emerging segment, gaining traction as military operations emphasize situational awareness and intelligence gathering. The integration of advanced sensor technologies and data analytics into surveillance systems is enabling better decision-making on the battlefield. Both segments are essential; while armoring provides fundamental safety, surveillance systems enhance tactical capabilities, making them increasingly vital in military strategic planning.

    By Vehicle Type: Humvees (Largest) vs. Tanks (Fastest-Growing)

    In the US armored vehicles-upgrade-retrofit market, the market share distribution reveals that Humvees dominate due to their versatile applications and widespread deployment. Tanks, while holding a smaller share, are gaining traction as military modernization efforts prioritize their enhancement to meet modern combat challenges. Growth trends indicate that the demand for retrofitting Tanks is accelerating, driven by the increasing emphasis on advanced combat capabilities and the need for improved survivability. Humvees maintain a strong position due to their adaptability and operational relevance, but Tanks represent an emerging segment as defense budgets expand and military strategies evolve to incorporate more technologically advanced armored solutions.

    Humvees (Dominant) vs. Tanks (Emerging)

    Humvees are recognized for their robustness and versatility, serving a wide range of roles in military operations. Their extensive presence in various branches of the military ensures a sustained demand for upgrades and retrofits. Tanks, on the other hand, are emerging as critical assets in modern warfare, with upgrades focusing on firepower, armor, and technology enhancements. While Humvees offer a reliable foundation with established modification pathways, Tanks are rapidly developing to adapt to contemporary battlefield needs, showcasing the dynamic shift in focus within armored vehicle requirements.

    By End Use: Government (Largest) vs. Private Security (Fastest-Growing)

    In the US armored vehicles-upgrade-retrofit market, the Government segment represents the largest portion, holding a significant market share driven by ongoing defense budgets and requirements for enhanced military capabilities. It is closely followed by Private Security, which has seen remarkable growth due to increasing demand for security in various sectors such as critical infrastructure and corporate environments, thereby diversifying the market landscape. The growth trends for these segments indicate a robust trajectory, particularly for Private Security. Factors such as heightened global security concerns and the rise of private enterprises investing in defense capabilities facilitate this rapid expansion. Additionally, collaborations between government and private entities are enhancing the development of innovative upgrades and retrofits, further solidifying the market's future prospects.

    Government (Dominant) vs. Private Security (Emerging)

    The Government segment in the US armored vehicles-upgrade-retrofit market is characterized by substantial investments in defense and military modernization, acting as a dominant force within the sector. This segment benefits from consistent funding and prioritization of high-quality upgrades to existing military vehicles. In contrast, the Private Security segment is emerging, driven by the increasing need for advanced security solutions in various non-military applications. This includes a rise in temporal projects and a growing tendency among corporations to adopt military-grade technologies for enhanced safety measures. As both segments evolve, their interplay will shape the market, with Government setting a formidable standard while Private Security innovates and adapts to emerging vulnerabilities.

    Get more detailed insights about US Armored Vehicles Upgrade Retrofit Market

    Key Players and Competitive Insights

    The armored vehicles-upgrade-retrofit market is characterized by a dynamic competitive landscape, driven by technological advancements and increasing defense budgets. Major players such as General Dynamics (US), BAE Systems (GB), and Northrop Grumman (US) are strategically positioned to leverage innovation and partnerships to enhance their offerings. General Dynamics (US) focuses on integrating advanced technologies into existing platforms, while BAE Systems (GB) emphasizes sustainability and modernization of legacy systems. Northrop Grumman (US) is actively pursuing digital transformation initiatives, which collectively shape a competitive environment that prioritizes technological superiority and operational efficiency.

    Key business tactics within this market include localizing manufacturing and optimizing supply chains to enhance responsiveness to customer needs. The competitive structure appears moderately fragmented, with several key players exerting influence over market dynamics. This fragmentation allows for niche players to emerge, while larger companies consolidate their positions through strategic acquisitions and partnerships, thereby enhancing their market share and operational capabilities.

    In October 2025, General Dynamics (US) announced a partnership with a leading technology firm to develop AI-driven upgrades for their armored vehicles. This collaboration is expected to enhance situational awareness and decision-making capabilities on the battlefield, indicating a shift towards integrating cutting-edge technology into traditional military platforms. Such strategic moves are likely to bolster General Dynamics' competitive edge in the market.

    In September 2025, BAE Systems (GB) unveiled a new initiative aimed at retrofitting existing armored vehicles with hybrid propulsion systems. This initiative not only aligns with global sustainability goals but also positions BAE Systems as a leader in environmentally friendly military solutions. The strategic importance of this move lies in its potential to reduce operational costs and enhance the longevity of existing fleets, thereby appealing to budget-conscious defense agencies.

    In August 2025, Northrop Grumman (US) secured a contract to upgrade a fleet of armored vehicles for a key U.S. ally, focusing on enhancing cybersecurity measures. This contract underscores the growing importance of cybersecurity in military operations and reflects Northrop Grumman's commitment to providing comprehensive solutions that address modern threats. The strategic implications of this contract may extend beyond immediate revenue, potentially opening doors for future collaborations in defense technology.

    As of November 2025, current competitive trends are increasingly defined by digitalization, sustainability, and the integration of AI technologies. Strategic alliances are becoming pivotal in shaping the landscape, as companies seek to pool resources and expertise to drive innovation. Looking ahead, competitive differentiation is likely to evolve from traditional price-based competition to a focus on technological innovation, reliability in supply chains, and the ability to deliver advanced solutions that meet the evolving needs of defense forces.

    Key Companies in the US Armored Vehicles Upgrade Retrofit Market market include

    Industry Developments

    The US Armored Vehicles Upgrade Retrofit Market has seen significant developments recently, driven by rising defense budgets and the need for modernized military capabilities. In November 2023, Lockheed Martin announced a contract to upgrade the US Army's M113 armored personnel carriers, enhancing their operational capabilities. General Dynamics Land Systems has also been active, securing contracts for the retrofit of Stryker vehicles with advanced technology. In recent months, key players like Raytheon Technologies and BAE Systems have collaborated on new armor technologies, with BAE emphasizing its focus on modular vehicle upgrades.

    Additionally, in September 2023, KBR acquired a defense technology firm that specializes in vehicle upgrades, strengthening its position in the market. As budgets increase, market valuations for companies like Oshkosh Corporation and Northrop Grumman have surged, reflecting optimism about government contracts. Over the past two years, companies have increasingly pursued modernization programs, exemplified by Hein Schneider’s focus on adding digital upgrades to armored vehicles reported in March 2022. Overall, these recent activities underscore the US's commitment to maintaining a robust armored vehicle fleet through cutting-edge upgrade and retrofit initiatives.

    Future Outlook

    US Armored Vehicles Upgrade Retrofit Market Future Outlook

    The armored vehicles-upgrade-retrofit market is projected to grow at 3.91% CAGR from 2024 to 2035, driven by technological advancements, increasing defense budgets, and evolving security threats.

    New opportunities lie in:

    • Development of modular upgrade kits for rapid deployment
    • Integration of AI-driven maintenance systems for efficiency
    • Expansion into emerging markets with tailored retrofit solutions

    By 2035, the market is expected to achieve robust growth, driven by innovation and strategic investments.

    Market Segmentation

    US Armored Vehicles Upgrade Retrofit Market End Use Outlook

    • Government
    • Private Security
    • Non-Governmental Organizations

    US Armored Vehicles Upgrade Retrofit Market Application Outlook

    • Military
    • Law Enforcement
    • Civilian Protection

    US Armored Vehicles Upgrade Retrofit Market Vehicle Type Outlook

    • Humvees
    • Tanks
    • APCs
    • MRAPs

    US Armored Vehicles Upgrade Retrofit Market Type of Upgrade Outlook

    • Armoring
    • Communication Systems
    • Weapon Systems
    • Surveillance Systems

    Report Scope

    MARKET SIZE 20247.9(USD Billion)
    MARKET SIZE 20258.21(USD Billion)
    MARKET SIZE 203512.04(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR)3.91% (2024 - 2035)
    REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR2024
    Market Forecast Period2025 - 2035
    Historical Data2019 - 2024
    Market Forecast UnitsUSD Billion
    Key Companies Profiled["General Dynamics (US)", "BAE Systems (GB)", "Northrop Grumman (US)", "Rheinmetall (DE)", "Oshkosh Defense (US)", "Thales Group (FR)", "Leonardo (IT)", "KMW (DE)"]
    Segments CoveredApplication, Type of Upgrade, Vehicle Type, End Use
    Key Market OpportunitiesIntegration of advanced technologies for enhanced survivability and operational efficiency in armored vehicles.
    Key Market DynamicsTechnological advancements drive demand for enhanced capabilities in armored vehicles, influencing upgrade and retrofit strategies.
    Countries CoveredUS

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    FAQs

    What is the projected market size of the US Armored Vehicles Upgrade Retrofit Market in 2024?

    The US Armored Vehicles Upgrade Retrofit Market is expected to be valued at 7.5 USD Billion in 2024.

    What is the estimated market size for the US Armored Vehicles Upgrade Retrofit Market by 2035?

    By 2035, the US Armored Vehicles Upgrade Retrofit Market is projected to reach 11.2 USD Billion.

    What is the expected compound annual growth rate (CAGR) for the US Armored Vehicles Upgrade Retrofit Market from 2025 to 2035?

    The market is expected to grow at a CAGR of 3.713 percent from 2025 to 2035.

    What were the market values for military applications in the US Armored Vehicles Upgrade Retrofit Market in 2024 and 2035?

    The military application segment is valued at 3.0 USD Billion in 2024 and is expected to reach 4.5 USD Billion in 2035.

    How is the law enforcement application segment projected to change from 2024 to 2035 in the US Armored Vehicles Upgrade Retrofit Market?

    The law enforcement application segment is projected to grow from 2.0 USD Billion in 2024 to 3.0 USD Billion in 2035.

    What will be the market value for civilian protection applications in the US Armored Vehicles Upgrade Retrofit Market by 2035?

    The civilian protection application segment is expected to be valued at 3.7 USD Billion by 2035.

    Who are the major players in the US Armored Vehicles Upgrade Retrofit Market?

    Key players include Navistar Defense, Lockheed Martin, Raytheon Technologies, and General Dynamics Land Systems among others.

    What impact do ongoing global conflicts have on the US Armored Vehicles Upgrade Retrofit Market?

    Ongoing global conflicts are expected to positively influence the demand and growth of the US Armored Vehicles Upgrade Retrofit Market.

    Which segment of the US Armored Vehicles Upgrade Retrofit Market holds the largest market share?

    The military application segment is expected to hold the largest market share among all applications in the US Armored Vehicles Upgrade Retrofit Market.

    Are there any emerging trends in the US Armored Vehicles Upgrade Retrofit Market?

    Emerging trends include advancements in vehicle technology and increased focus on urban warfare capabilities.

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