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Thermoplastic Polyurethane Market Size

ID: MRFR//2369-HCR | 135 Pages | Author: Chitranshi Jaiswal| December 2024

The thermoplastic polyurethane (TPU) market is influenced by a variety of market factors that shape its dynamics and growth trajectory. One significant factor is the increasing demand from various end-use industries such as automotive, footwear, electronics, and construction. These industries utilize TPU for its versatility, durability, and flexibility, driving the market's expansion. Additionally, the growing emphasis on sustainable materials and environmentally friendly alternatives has propelled the demand for bio-based and recyclable TPUs, influencing market trends.

Over a short time, the major factor that enjoys the tag of being responsible for the enhancement in the thermoplastic polyurethane market revenue by the end of the forecast period ending in 2028 is the increased use of the market services and products in an array of end-users. The medical industry is emerging as the largest seeker for innovative and creatively developed market products and services. Also, the major market attraction that is driving the market towards impeccable growth during the period that will end in 2028 is that the market products are environment-friendly and recyclable.

Another crucial market factor is technological advancements in TPU manufacturing processes. Innovations in production techniques have led to enhanced product properties, such as improved strength, elongation, and abrasion resistance, widening the application scope of TPUs across industries. Moreover, ongoing research and development activities aimed at developing novel formulations and applications further contribute to market growth and competitiveness.

Global economic conditions and geopolitical factors also play a significant role in shaping the TPU market. Economic stability, trade policies, and currency fluctuations can impact raw material prices, production costs, and consumer spending patterns, thereby influencing market dynamics. Moreover, geopolitical tensions and trade disputes between major economies can disrupt supply chains and affect market growth and investment decisions.

The regulatory landscape is another critical factor influencing the TPU market. Stringent regulations regarding product quality, safety, and environmental sustainability drive manufacturers to adhere to strict compliance standards. Additionally, evolving regulatory frameworks related to chemical substances and emissions control influence product development, manufacturing processes, and market accessibility, shaping industry practices and market dynamics.

Market competition and industry consolidation also impact the TPU market. Intense competition among key players and the emergence of new entrants drive innovation, product differentiation, and pricing strategies. Mergers, acquisitions, and strategic alliances among companies reshape the competitive landscape, leading to market consolidation and influencing supply-demand dynamics, pricing trends, and market competition.

Consumer preferences and changing lifestyle trends contribute to the demand for TPU-based products. Shifts in consumer preferences towards lightweight, durable, and aesthetically appealing products drive the adoption of TPUs in various consumer goods, including footwear, apparel, accessories, and electronics. Furthermore, evolving lifestyle trends, such as increased outdoor activities and fitness pursuits, fuel demand for TPU-based sportswear, footwear, and recreational equipment.

Environmental concerns and sustainability initiatives are increasingly influencing market dynamics and consumer behavior. Growing awareness about environmental pollution, plastic waste, and carbon footprint drives the demand for eco-friendly materials and sustainable alternatives. As a result, manufacturers are exploring bio-based, recyclable, and biodegradable TPU formulations to meet consumer preferences and regulatory requirements, shaping market trends and opportunities.

Supply chain dynamics, including raw material availability, logistics, and distribution channels, also impact the TPU market. Fluctuations in petroleum prices, the primary raw material for TPU production, can influence production costs and pricing strategies, affecting market dynamics and profitability. Moreover, efficient logistics and distribution networks are essential for ensuring timely delivery, market accessibility, and customer satisfaction, driving investments in supply chain optimization and infrastructure development.

Covered Aspects:

Report Attribute/Metric Details
Growth Rate 6.89% (2023-2030)

Global Thermoplastic Polyurethane Market Overview


The Thermoplastic Polyurethane Market Size was valued at USD 2.76 Billion in 2022. The Thermoplastic Polyurethane industry is projected to grow from USD 3.01 Billion in 2023 to USD 4.71 Billion by 2030, exhibiting a compound annual growth rate (CAGR) of 6.89% during the forecast period (2023 - 2030). A thermoplastic polyurethane (TPU) is a full-fledged thermoplastic elastomer. On the back of its transparency, flexibility, and resistance to grease, oil, and abrasion, thermoplastic polyurethane is widely utilized in the construction, automotive, aerospace, and medical industries for various applications. Additionally, thermoplastic polyurethane is recyclable, biodegradable, and eco-friendly, making it a good substitute for PVC and other polymers. The demand for leather is increasing at a healthy rate due to the population's rapid growth and the continued expansion of numerous economies. The typical leather industry takes up a lot of resources and pollutes the environment. The public's focus on environmental issues presents serious challenges for the leather industry. TPU film is frequently used in footwear and clothing since it has many of the same characteristics as other polymers and rubbers.Thermoplastic Polyurethane Market OverviewSource: Secondary Research, Primary Research, MRFR Database, and Analyst Review


Thermoplastic Polyurethane Market Trends




  • Increased Activity in the Automotive Sector




One of the key reasons propelling the growth of the market is the increase in global automotive industry expansion. The substance is extensively used in car parts, including doors, seats, airbags, and vehicle wiring, among others.


Footwear Manufacturers' Adoption


Due to its abrasion resistance, traction, and aesthetic qualities, thermoplastic polyurethane is widely used by shoemakers to make the soles for safety shoes, which hastens the market's expansion. The market has benefited from the rise in demand for TPU in the automotive and medical sectors.

February 2023: The largest Thermoplastic Polyurethane (TPU) plant will be built by Covestro AG. This facility will expand in three phases. They are scheduled to complete the first phase by the end of 2025, the last one in 2033, and this new location will be established in Zhuhai, South China having an annual capacity of 120 thousand tons of TPU after full expansion.


Thermoplastic Polyurethane Market Segment Insights


Thermoplastic Polyurethane Type Insights


The market segmentation, based on Type, includes Polyester, Polyether, and Polycaprolactone. The polyether segment may dominate the market. Polyether TPU films have the lowest specific gravity and are softer to the touch than polyester or polycaprolactone films. These films are often used in a variety of items, including surgical gowns, infusion bags, and blood pressure cuffs. Polyether TPU films provide high UV stability, low-temperature flexibility, body oil resistance, and moisture resistance.


Thermoplastic Polyurethane End-Use Insights


Based on End Use, the global market segmentation includes Automotive, Construction, Aerospace, Energy & Power, Medical, and Others. The automotive segment accounted for the major share of the market. The increasing use of TPU films in automotive components such as instrument panels, levers, and sensors is expected to drive market growth in automotive applications.


Figure 2: Thermoplastic Polyurethane Market, by Type, 2022 & 2030 (USD Billion)Thermoplastic Polyurethane Market, by TypeSource: Secondary Research, Primary Research, MRFR Database, and Analyst Review


Thermoplastic Polyurethane Regional Insights


By region, the study provides market insights into North America, Europe, Asia-Pacific, and the Rest of the World. The thermoplastic polyurethane (TPU) films market was led by Asia Pacific. The expanding automotive and railroad infrastructure sectors are expected to drive considerable expansion in the Asia Pacific TPU film market in the upcoming years. Every nation in Asia and the Pacific has a different climate. The region has harsh winters, a lot of rain, and dry seasons, which might damage the paint on the cars.


Figure 3: THERMOPLASTIC POLYURETHANE MARKET SHARE BY REGION 2022 (%)THERMOPLASTIC POLYURETHANE MARKET SHARE BY REGION Source: Secondary Research, Primary Research, MRFR Database, and Analyst Review


Thermoplastic Polyurethane Key Market Players & Competitive Insights


The major market players are investing a lot of money in R&D to expand their product lines, which will spur further market growth. With significant market development like new product releases, contractual agreements, mergers and acquisitions, increased investments, and collaboration with other organizations, market participants are also undertaking various strategic activities to expand their global presence. To grow and thrive in a market climate that is becoming more competitive and growing, competitors in the Thermoplastic Polyurethane industry must offer affordable products.


Manufacturing locally to cut operating costs is one of the main business tactics manufacturers use in the global Thermoplastic Polyurethane industry to benefit customers and expand the market sector. Major market players, including The Lubrizol Corporation, American Polyfilm Inc, 3M, Avery Dennison, Bayer Material Science, and others, are attempting to increase market demand by funding R&D initiatives.


In 2024, BASF will open its Thermoplastic Polyurethane (TPU) facility in Zhanjiang Verbund. The new factory is BASF's largest single TPU production line globally. The smart factory is equipped with cutting-edge technologies such as automated guided vehicles and modern automation systems, which result in increased efficiency.


Lubrizol Corporation is a global specialty chemical company. Its product segments include engine oils, industrial lubricants, fuel additives, and performance coatings. The company's products are used in various applications, including automotive, marine, aviation, and energy industries. The company's key product segments include engine oils, industrial lubricants, fuel additives, and performance coatings. The company's products are used in various applications, including automotive, marine, aviation, and energy industries.


American Polyfilm Inc is a leading manufacturer of custom-engineered flexible packaging films, serving various industries across the U.S. and internationally. American Polyfilm specializes in producing high-quality films made from materials such as polyethylene, polypropylene, polyester, and nylon. Its products are used in various applications, including food packaging, medical packaging, construction, and industrial packaging. The company's product offerings include a broad range of film products, including custom-made films, co-extruded films, barrier films, and printed films. American Polyfilm's films are designed to meet specific customer requirements, including thickness, strength, flexibility, and durability.


In 2023, Trinseo, a materials solutions provider, will introduce a new transparent thermoplastic elastomer (TPE) grade for footwear applications. The APILON 52 XB-75A CRISTALLO is Trinseo's first ester-based transparent thermoplastic polyurethane (TPU), and the company describes it as a significant addition to its increasing line of fashion and footwear solutions. The new grade, APILON 52 XB-75A CRISTALLO, will be offered to the market at the 2023 Simac Tanning Tech expo for footwear and fashion.


Key Companies in the Thermoplastic Polyurethane market include



  • PAR Group

  • BASF SE

  • The Lubrizol Corporation

  • American Polyfilm Inc

  • 3M

  • Avery Dennison

  • Bayer Material Science

  • Huntsman Corporation

  • KPX Chemical

  • Permali Gloucester Limited


Thermoplastic Polyurethane Industry Developments


August 2022 – Huntsman Corporation officially informed Archroma, a portfolio company of SK Capital Partners, that it has completed the acquisition of the Textile Effects business line from them.   In support of the transaction, Huntsman will provide up to $80 million in preferred equity, while SK Capital Partners aims to syndicate it prior to closing.


August 2022, BASF SE brand RODIM launched its new invisibly coated TPU paint protection film (PPF) for the Asia Pacific region. This innovation reflects BASF’s commitment to move forward with TPU technology in automotive coatings protecting that offer comprehensive and long lasting coating solutions.


September 2021- KPX Chemical, Korea’s leading polyols producer for polyurethanes, went into partnership with Huntsman Corporation, thus forming a joint venture known as KPX HUNTSMAN POLYURETHANES AUTOMOTIVE CO.LTD (KHPUA). Korean automaker firms would take advantage from innovative polyurethane system solutions which are developed and provided by the joint venture.


Thermoplastic Polyurethane Market Segmentation


Thermoplastic Polyurethane Type Outlook



  • Polyester

  • Polyether

  • Polycaprolactone


Thermoplastic Polyurethane End-Use Outlook



  • Automotive

  • Construction

  • Aerospace

  • Energy & Power

  • Medical

  • others


Thermoplastic Polyurethane Regional Outlook




  • North America



    • US

    • Canada




  • Europe



    • Germany

    • France

    • UK

    • Italy

    • Spain

    • Rest of Europe




  • Asia-Pacific



    • China

    • Japan

    • India

    • Australia

    • South Korea

    • Australia

    • Rest of Asia-Pacific




  • Rest of the World




    • Middle East




    • Africa




    • Latin America





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