• Cat-intel
  • MedIntelliX
  • Consulting
  • Resources
  • About Us
  • News
  • Careers
  • Contact Us
  • Login

    • Thermal spray

    ID: MRFR/CnM/4112-HCR
    139 Pages
    Priya Nagrale
    September 2025

    Thermal spray companies specialize in the application of protective coatings using thermal spraying techniques. Employing processes like plasma or flame spraying, these firms enhance the durability and performance of industrial components. Serving diverse sectors, from aerospace to manufacturing, they play a pivotal role in safeguarding materials against wear, corrosion, and high-temperature environments.

    Share:
    Download PDF ×

    We do not share your information with anyone. However, we may send you emails based on your report interest from time to time. You may contact us at any time to opt-out.

    Thermal Spray Market Research Report- Forecast to 2032 Infographic
    Summary Table of Contents Segmentation Infographic

    Top Industry Leaders in the Thermal spray Market

    Thermal spray Key CompaniesThe global thermal spray market is an intricate dance of established giants and niche players. This dynamic arena pulsates with strategic maneuvers, technological advancements, and a constant struggle for market share. Here, we delve into the competitive landscape, exploring the strategies, key influencers, and recent developments shaping this industry.


    Strategies Adopted by Market Leaders:




    • Product Diversification: Major players like Oerlikon Metco, Praxair Surface Technologies, and Sulzer Metco embrace a diverse product portfolio encompassing various powders, equipment, and technologies. This caters to the multi-faceted needs of different industry segments.


    • Focus on Research & Development: Continuous innovation is crucial in a market driven by technical advancements. Leading companies invest heavily in R&D, developing improved materials, efficient spraying processes, and automation solutions.


    • Regional Expansion: Established players are expanding their geographic footprint, acquiring local competitors, and establishing strategic partnerships to tap into the growth potential of emerging markets in Asia and the Middle East.


    • Vertical Integration: Some companies are vertically integrating their operations, acquiring feedstock suppliers or service providers to gain control over the entire value chain and improve cost efficiency.


    • Focus on Sustainability: With increasing environmental concerns, players are developing eco-friendly materials and processes, minimizing waste, and optimizing energy consumption to appeal to environmentally conscious customers.


    Factors Influencing Market Share:




    • Technological Advancements: Development of new materials, efficient spraying techniques, and automation solutions offer competitive advantages and attract new customers.


    • Industry Trends: Growing demand from sectors like aerospace, renewable energy, and medical devices fuels market expansion, and companies aligning with these trends gain an edge.


    • Geographic Landscape: Emerging markets present lucrative opportunities, but navigating different regulations and cultural nuances can be challenging. Players with established networks and local partnerships flourish.


    • Cost Competitiveness: Balancing quality with cost-effectiveness is vital. Offering affordable solutions without compromising performance attracts customers looking for value.


    • Customer Service and Relationships: Building strong customer relationships through responsive service, technical support, and training programs fosters loyalty and repeat business.


    Key Players



    • A & A Thermal Spray Coatings (U.S.)

    • Flame Spray Coating Company (U.S.)

    • General Magnaplate Corporation (U.S.)

    • Praxair Surface Technologies Inc. (U.S.)

    • Oerlikon Metco (Switzerland)

    • Plasma-Tec Inc. (U.S.)

    • Surface Technology Inc (U.K.)

    • C. Starck GmbH (Germany)

    • ASB Industries Inc. (U.S.)


    Recent Developments:




    • September 2023: The China National Petroleum Corporation (CNPC) announces plans to invest in thermal spray technology for corrosion protection of pipelines in offshore oil and gas fields.


    • October 2023: The United States Department of Energy (DOE) awards a grant to a consortium led by GE Aviation to develop new thermal spray coatings for jet engine components.


    • November 2023: The European Association for Thermal Spray (EATS) releases a white paper on the environmental benefits of thermal spray coatings.


    • December 2023: Several leading thermal spray equipment manufacturers report strong financial results, indicating continued market growth and optimism for the future.