The spunbond nonwoven market has witnessed significant growth in recent years, driven by a multitude of factors influencing consumer preferences, industrial demands, and technological advancements. One prominent trend shaping the market is the increasing adoption of spunbond nonwoven fabrics across various industries such as healthcare, agriculture, automotive, and construction. These fabrics offer superior properties like high strength, durability, breathability, and water resistance, making them suitable for a wide range of applications.
In the healthcare sector, spunbond nonwovens are extensively used in the production of medical gowns, masks, surgical drapes, and other disposable medical supplies. The ongoing global health crisis, particularly the COVID-19 pandemic, has further propelled the demand for these materials as they play a crucial role in personal protective equipment (PPE) manufacturing. Additionally, the growing awareness regarding hygiene and infection control measures in healthcare facilities has contributed to the increased adoption of spunbond nonwoven products.
Its increasing preference over other fabrics due to the low cost and wide accessibility of binder materials and machines.
Another significant trend driving market growth is the escalating demand for eco-friendly and sustainable materials. Spunbond nonwovens, being recyclable and biodegradable, are increasingly preferred over traditional materials like plastics and paper in packaging, agriculture, and geotextile applications. Consumers and businesses alike are becoming more conscious of their environmental footprint, prompting manufacturers to innovate and develop eco-friendly alternatives, thus boosting the demand for spunbond nonwoven products.
Furthermore, technological advancements and innovations in manufacturing processes have led to the development of lightweight, cost-effective, and high-performance spunbond nonwoven fabrics. Advanced machinery and production techniques have enhanced the efficiency and quality of these materials, making them more competitive in the market. Additionally, investments in research and development have resulted in the introduction of specialized variants of spunbond nonwovens tailored to specific end-user requirements, further expanding the market opportunities.
The automotive industry represents another key growth area for spunbond nonwoven materials. These fabrics find applications in automotive interiors, upholstery, headliners, and insulation components, among others. With the automotive sector increasingly focusing on lightweighting, fuel efficiency, and enhanced comfort, the demand for lightweight and durable materials like spunbond nonwovens is on the rise. Moreover, stringent regulations pertaining to vehicle emissions and safety standards are driving the adoption of advanced materials that offer superior performance and compliance.
Additionally, the construction industry is witnessing a surge in the use of spunbond nonwoven materials for applications such as roofing membranes, geotextiles, and insulation. These fabrics offer excellent resistance to UV radiation, moisture, and chemicals, making them ideal for outdoor and construction applications. The growing infrastructure development activities, coupled with increasing investments in sustainable construction practices, are fueling the demand for spunbond nonwoven products in the construction sector.
The spunbond nonwoven market size was valued at USD 14.12 billion in 2023. The spunbond nonwoven industry is projected to grow from USD 15.00 billion in 2024 to USD 22.85 billion by 2032, exhibiting a compound annual growth rate (CAGR) of 5.41% during the forecast period (2024 - 2032).Increasing birth rate, rising awareness about the benefits of using baby diapers, and increasing consumption of spunbond nonwovens in the healthcare sector, along with ease of manufacturing, are the key market drivers enhancing the market growth.Source: Secondary Research, Primary Research, MRFR Database, and Analyst Review
Market CAGR for spunbond nonwoven is being driven by the increasing adoption of spunbond nonwoven has led to the development, upgradation, and innovation of disposable products for application in personal care such as baby diapers, adult incontinence products, and medical products such as covers, face masks, gowns, gloves, and wipes. The properties of products, such as flexibility, durability, lightweight, and easy processing while providing one-time use, lead to the high production of disposable products.
Moreover, changing consumer preferences lead to frequent use of disposable products following the current trend, leading manufacturers to accelerate and offer newer and advanced nonwoven products. Disposable products are majorly used in the personal care & hygiene industry, and growth in this industry due to rising consumer awareness about health and hygiene is creating opportunities for the market.
Ease of manufacturing, low cost of production, high processing speeds, and the ability to produce fabrics of various weights and functions are some of the critical advantages of spunbond nonwovens. The increasing consumer adaptability of spunbond nonwoven fabrics has influenced traditional fabric manufacturers to accelerate innovation and upgrade traditional fibers. The increase in adoption is attributed to the accelerated demand for products that offer flexibility, durability, and superior functionalities such as safety, high strength, and lightweight. Disposable spunbond nonwovens are the most preferred fabrics, majorly by personal care & hygiene and medical end-users, among various others. Disposable spunbond nonwovens are single-use fabrics with limited shelf life and are primarily used in baby products, adult incontinence products, feminine hygiene products, and wipes.
An increase in the use of spunbond nonwovens for geotextiles is expected to impact the demand positively. A growing number of transportation infrastructure planners, builders, and engineers, are adopting geo-textiles as durable material for highways, roads, railways, and foundations. Geo-textiles are gaining demand in new applications such as mining, oil drilling sites, and shale gas, driving the spunbond nonwoven market revenue.
In 2024: Berry Global launched a new line of sustainable spunbond nonwoven fabrics with improved durability and eco-friendly properties.
The spunbond nonwoven market segmentation, based on function, includes disposable and non-disposable. The disposable segment dominated the market, accounting for major market revenue over the forecast period. The growth in the segment can be associated with the uses such as one-time use, low price, and better quality, thus resulting in high for spunbond nonwoven products.
Figure 1: Spunbond Nonwoven Market, by Type, 2022 & 2032 (USD billion)
Source: Secondary Research, Primary Research, MRFR Database, and Analyst Review
The spunbond nonwoven market segmentation, based on polymer type, includes polypropylene, polyester, nylon, polyethylene, polyurethane, and rayon. The polypropylene segment dominated the market, accounting for major market revenue over the forecast period. The growth in the segment is due to easy availability and processability and low cost of the material. The polypropylene based Nonwoven products demand is driven by the rising use of personal care & hygiene, and medical care products.
The spunbond nonwoven market segmentation, based on application, includes medical & personal care, automotive, agriculture, geo-textiles, industrial, packaging, and others. The geotextiles category generated the most income over the forecast period. This is due to increasing usage for construction applications such as roads, landfills, harbors, railroads, and drainage structures to enhance soil stabilization. This along with spending by the government on infrastructure projects, is anticipated to drive the segment growth.
By region, the study provides market insights into North America, Europe, Asia-Pacific, and the Rest of the World. The Asia Pacific spunbond nonwoven market will dominate this market due to growth in economic development and rising population, leading to high demand for personal care & hygiene products. The population in the region is on a continuous rise, leading to growth in the construction, automotive, and medical industries. This growth leads to high consumption of spunbond nonwoven products, thus surging the market growth in this region. Moreover, China spunbond nonwoven market held the largest market share, and the Indian spunbond nonwoven market was the fastest-growing market in the Asia-Pacific region.
Further, the major countries studied in the market report are The US, Canada, German, France, the UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil.
Figure 2: SPUNBOND NONWOVEN MARKET SHARE BY REGION 2022 (%)
Source: Secondary Research, Primary Research, MRFR Database, and Analyst Review
Europe spunbond nonwoven market accounts for the second-largest market share due to the rising production of automobiles in the region. Regional manufacturers continuously try to provide advanced solutions to appeal to consumers, among which customization is one of them. This has created opportunities for the market, which is expected to grow as nonwoven products are used to improve the interior appeal of automobiles. Further, the German spunbond nonwoven market held the largest market share, and the UK spunbond nonwoven market was the fastest-growing market in the European region.
The North America spunbond nonwoven market is expected to grow at the fastest CAGR from 2023 to 2032. This is due to the rise in the medical industry. Consumers are more aware of the health and prevalence of diseases, leading to high spending on healthcare services. Moreover, the US Spunbond Nonwoven market held the largest market share, and the Canada Spunbond Nonwoven market was the fastest-growing market in the North America region.
Leading market players are investing heavily in research and development to expand their product lines, which will help the spunbond nonwoven market grow even more. Market participants are also undertaking various strategic activities to expand their footprint, with important market developments including new product launches, contractual agreements, mergers and acquisitions, higher investments, and collaboration with other organizations. To expand and survive in a more competitive and rising market climate, the spunbond nonwoven industry must offer cost-effective items.
Manufacturing locally to minimize operational costs is one of the key business tactics used by manufacturers in the spunbond nonwoven industry to benefit clients and increase the market sector. In recent years, the spunbond nonwoven industry has offered some of the most significant advantages to the healthcare industry. Major players in the spunbond nonwoven market, including Sunshine Nonwoven Fabric Co. Ltd, Fitesa S.A., Radici Partecipaioni SpA, Fiberwebibdia Ltd., Surya Textech, Asahi Kasei Corporation, TORAY INDUSTRIES, INC., DALIAN RUIGUANG NONWOVEN GROUP CO., LTD., and others, are attempting to expand market demand by funding in research and development operations.
Aktieselskabet Schouw & Co. is an industrial conglomerate. The company owns businesses within feed for industrial fish farming, nonwoven textiles for personal care and industrial applications, hydraulic components and solutions for industry, remanufacturing of auto parts, and electronics for business-to-business customers. In September 2020, Schouw & Co. invested USD 40 million to construct two nonwoven production lines in Malaysia and the US. These production lines, set to commence operations by the second half of 2021, will increase the capacity of the company's Fibertex Nonwovens business by 10%. This development will help Schouw & Co. establish itself as one of the leading players in the market.
Asahi Kasei Corp manufactures and markets chemical products. The company's product portfolio includes acrylonitrile, styrene, diagnostic reagents, foam insulation panels, foundation systems, methyl methacrylate, polyethylene, polystyrene, polymers, functional additives, membrane filtration systems, ion-exchange membranes, medical devices, sensors. It also offers prescription drugs. Asahi Kasei's products find application in chemicals and fibers, electronics, healthcare, and construction. It markets these products under Duranol, Sepacell, Polydurex, Ceolus, Aciplex, and Hipore brands. In March 2019, Asahi Kasei Corporation expanded its spunbond nonwoven materials production capacity at its subsidiary, Asahi Kasei Spunbond (Thailand) Co., Ltd (AKST). This expansion will be done by adding a new production line with a capacity of 15,000 tons/year of spunbound nonwovens, which is expected to increase the total capacity for spunbond nonwovens at AKST to 50,000 tons/year.
Sunshine Nonwoven Fabric Co. Ltd
Fitesa S.A.
Radici Partecipaioni SpA
Fiberwebibdia Ltd.
Asahi Kasei Corporation
TORAY INDUSTRIES, INC.
DALIAN RUIGUANG NONWOVEN GROUP CO., LTD.
Schouw & Co.
Berry Inc.
Kolon Industries, Inc.
PFNonwovens Czech s.r.o.
Low & Bonar
Mogul Co., Ltd.
Ahlstrom-Munksjö
KURARAY CO., LTD.
KCWW, Avgol Ltd
Foshan City Nanhai Must Fuku Mufu Co., Ltd.
March 2021: Fibertex Nonwovens, a subsidiary of Schouw & Co., invested USD 47.82 million for capacity expansion in two company plants in the US The company is also investing the same amount in European plants for capacity expansion in the Czech Republic and Turkey.
January 2019: Avgol Nonwovens launched a range of breathable spunbond nonwovens. The development aligns with Avgol's "Forward Innovative Thinking" strategy for new product innovation. The enhanced family is developed to meet the evolving product designer needs, such as lightweight fabrics, improved elasticity, and barrier and breathable performance properties. This fabric is launched to meet the needs of specific markets such as hygiene, medical, and industrial applications.
Spunbond Nonwoven Function Outlook
Disposable
Non-Disposable
Spunbond Nonwoven Polymer Type Outlook
Polyester
Nylon
Polyethylene
Polyurethane
Rayon
Spunbond Nonwoven Application Outlook
Medical & Personal Care
Automotive
Agriculture
Geo-Textiles
Industrial
Packaging
Others
Spunbond Nonwoven Regional Outlook
North America
US
Canada
Europe
Germany
France
UK
Italy
Spain
Rest of Europe
Asia-Pacific
China
Japan
India
Australia
South Korea
Australia
Rest of Asia-Pacific
Rest of the World
Middle East
Africa
Latin America
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