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Spray Drying Equipment Market Research Report By End-Use Industry (Food and Beverage, Pharmaceuticals and Healthcare, Chemicals and Materials, Other Industries), By Product Type (Centrifugal Spray Dryers, Rotary Spray Dryers, Pneumatic Spray Dryers, Vibro-Fluidized Bed Spray Dryers), By Automation Level (Manual, Semi-Automatic, Fully Automatic), By Feed Material (Liquids, Suspensions, Pastes, Solutions), By End Product Form (Powder, Granules, Agglomerates) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and


ID: MRFR/IA - E/21086-HCR | 100 Pages | Author: Pradeep Nandi| September 2024

Global Spray Drying Equipment Market Overview


As per MRFR analysis, the Spray Drying Equipment Market Size was estimated at 5.69 (USD Billion) in 2022. The Spray Drying Equipment Market Industry is expected to grow from 5.97(USD Billion) in 2023 to 9.22 (USD Billion) by 2032. The Spray Drying Equipment Market CAGR (growth rate) is expected to be around 4.95% during the forecast period (2024 - 2032).


Key Spray Drying Equipment Market Trends Highlighted


The Spray Drying Equipment Market is driven by rising demand for spray dried products in the food and beverage industry as well as the pharmaceutical sector. The growing use of spray drying in the production of dairy products, flavors, and pharmaceuticals is fueling market expansion. Advances in automation and control systems are further enhancing the efficiency and accuracy of spray drying processes. The increasing adoption of spray drying in emerging markets is also a significant growth driver. Key opportunities in the spray drying equipment market include the development of novel technologies to improve product quality and reduce energy consumption. 


The growing popularity of plant-based and functional foods is expected to create new opportunities for spray drying equipment manufacturers. Additionally, the increasing use of spray drying in the production of nanomaterials and advanced materials presents promising growth prospects. Recent trends in the spray drying equipment market include the emergence of innovative nozzle designs to enhance particle size distribution and reduce agglomeration. The incorporation of advanced sensors and data analytics is enabling real-time monitoring and control of spray drying processes. The growing adoption of continuous spray drying systems is also a notable trend, as they offer increased efficiency and productivity.


Spray Drying Equipment Market Overview


Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


Spray Drying Equipment Market Drivers




  • Rising Demand for Spray-Dried Products in Food and Beverage Industry




One of the key growth drivers of the Spray Drying Equipment Market Industry includes the increasing popularity of the spray-dried products in the food and beverage industry. Spray drying is a process in which a liquid or slurry is converted into a dried powder by atomizing the feed and rapidly drying the droplets in a hot gas stream. Spray-dried products are widely used in several food and beverage applications, including infant formula, dairy products, coffee, tea, and spices. The demand for spray-dried products is increasing owing to their long shelf life, ease of storage and transportation, and superior quality. Consequently, the increasing demand for the spray-dried products is bolstering the need for advanced spray drying equipment, further augmenting the expansion of the market.


Technological Advancements in Spray Drying Equipment


The Spray Drying Equipment Market Industry is predominantly driven by the incessantly increasing technological dimensions in spray drying equipment. Technologically enhanced features have been considerably imparting the efficacy, productivity, and safety of the spray drying processes. These technological features include automation, computer control systems, and updated nozzles, among others. Spray drying chambers and other components have also introduced the use of newer materials and coatings to ensure their longer life and better working. By the use of technological aspects, industries are able to have better spray drying capacity and better efficiency at lower operation costs. Most importantly, the applications of the products are also being met in a better way.


Growing Adoption of Spray Drying in Pharmaceutical and Biotechnology Industries


Another major driver of the Spray Drying Equipment Market Industry is the growing use of spray drying in pharmaceuticals and biotechnology. It is used to produce various pharmaceuticals, including antibiotics, vaccines, and enzymes. One of the benefits of using this process in these industries is the excellent control this technology brings to particle size and moisture content. The biotechnology industry uses spray drying to manufacture APIs, excipients, and drug delivery systems. The expanding market for biopharmaceuticals and the need for effective and cheaper manufacturing of such products drive the demand for this technology in these industries.


Spray Drying Equipment Market Segment Insights


Spray Drying Equipment Market End-Use Industry Insights


The Spray Drying Equipment Market consists of different end-use industries, which are Food and Beverage, Pharmaceuticals and Healthcare, Chemicals and Materials, and Other Industries. The Food and Beverage industry is responsible for a large amount of the Spray Drying Equipment Market revenue. Foods and beverages of powdered form are largely produced by the use of spray drying equipment, and these include milk tank cooling milk powder, coffee powder, and spices. Furthermore, the rise of convenience in consuming foods and beverages also affected the growth of the spray drying equipment market within the Food and Beverage industry. Pharmaceuticals and Healthcare industry is another major end-use industry for the spray drying equipment market. 


Pharmaceutical powders are produced by the use of spray drying, including antibiotics, vitamins, and enzymes. Additionally, the demand for specific and personalized powder to produce and deliver drugs is also another factor affecting the growth of the food and healthcare industry. Chemicals and Materials comprise another end-use industry using spray drying equipment to produce powdered materials, including catalysts, pigments, and detergents.


The demand for many advanced and innovative materials in various industries also facilitated the growth of the spray drying equipment market. Another end-use industry, Other Industries, uses spray drying equipment to produce powdered cosmetic products, electronic materials, fertilizers and other fields. The demand for unique and innovative functions and applications also stimulated the growth of the Other Industries. In conclusion, with the growing demand for powder processing equipment consumed products from different end-use industries, the Spray Drying Equipment Market is expected to grow significantly. The major factors are the increasing population, urbanization and the raised disposable incomes in the emerging economies.


Spray Drying Equipment Market End-Use Industry Insights


Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


Spray Drying Equipment Market Product Type Insights


The Spray Drying Equipment Market segmentation by product type includes centrifugal spray dryers, rotary spray dryers, pneumatic spray dryers, and vibro-fluidized bed spray dryers. Centrifugal spray dryers dominate the market, capturing over 60% of the revenue share in 2023. Their popularity stems from their high efficiency, ability to handle a wide range of feed materials, and production of uniform particles. Rotary spray dryers are projected to witness the fastest growth during the forecast period, owing to their suitability for heat-sensitive materials and large-scale production. Pneumatic spray dryers are commonly used in the food and pharmaceutical industries, while vibro-fluidized bed spray dryers are gaining traction in specialty applications. The market dynamics and growth prospects of each product type vary based on factors such as technological advancements, industry trends, and regional preferences


Spray Drying Equipment Market Automation Level Insights


The automation level of spray drying equipment is a key factor driving its adoption in various industries. The Spray Drying Equipment Market is segmented into three automation levels: Manual, Semi-Automatic, and Fully Automatic. Manual spray drying equipment requires significant human intervention, making it less efficient and more labor-intensive. 


However, it is a cost-effective solution for small-scale production. Semi-automatic spray drying equipment offers a balance between automation and manual operation, reducing labor costs while maintaining some level of flexibility. It is suitable for mid-sized production runs. Fully Automatic spray drying equipment is highly automated, maximizing efficiency and reducing labor requirements. It is ideal for large-scale production and offers precise control over the drying process. In 2023, the Fully Automatic segment accounted for the largest share of the Spray Drying Equipment Market revenue, owing to its advantages in terms of efficiency, labor savings, and quality control. The Semi-Automatic segment is expected to witness steady growth due to its versatility and affordability.


Spray Drying Equipment Market Feed Material Insights


The Feed Material segment of the Spray Drying Equipment Market is classified into Liquids, Suspensions, Pastes, and Solutions. The Liquids segment held the largest market share in 2023, accounting for approximately 45% of the global revenue. The growth of this segment can be attributed to the increasing demand for spray drying in the food and beverage industry for producing powdered products such as milk powder, coffee powder, and spices. 


The Suspension segment is expected to witness a significant growth rate during the forecast period due to the rising demand for spray drying in the pharmaceutical industry for the production of drugs and vaccines. The Pastes segment is also anticipated to grow at a steady pace, driven by the growing use of spray drying in the chemical industry for producing powders with specific properties. The Solutions segment is projected to have a moderate growth rate, primarily due to its application in various industries, including food, pharmaceuticals, and chemicals.


Spray Drying Equipment Market End Product Form Insights


The Spray Drying Equipment Market is segmented based on End Product Form into Powder, Granules, and Agglomerates. The Powder segment held the largest market share in 2023 and is expected to continue its dominance throughout the forecast period. The growth of the Powder segment can be attributed to its wide application in various industries, including food and beverages, pharmaceuticals, and chemicals. The Granules segment is expected to witness significant growth due to its increasing use in the pharmaceutical industry for the production of controlled-release drugs. The Agglomerates segment is also expected to grow at a steady pace due to its use in various applications, including fertilizers and detergents.


Spray Drying Equipment Market Regional Insights


The regional segmentation of the Spray Drying Equipment Market offers insights into the market's geographic distribution and growth dynamics. North America holds a significant market share due to the presence of major pharmaceutical and food processing industries, as well as technological advancements. Europe follows closely, driven by stringent regulatory standards and a growing demand for high-quality spray-dried products. The APAC region is expected to witness significant growth, driven by the expanding pharmaceutical and food industries in countries like China and India. South America and MEA are emerging markets with growth potential as the demand for spray-drying equipment increases in these regions.


Spray Drying Equipment Market Regional Insights


Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


Spray Drying Equipment Market Key Players And Competitive Insights:


Major Spray Drying Equipment Market are persistently trying to gain a competitive advantage through investments in research development, expansion of product portfolios and investment in technological advancements. Leading Spray Drying Equipment Market players are focusing on strategic partnerships and collaboration. The Spray Drying Equipment Market is driven by technological advancements, increasing demand from different end-use industries, and favorable Government regulations. The Spray Drying Equipment Market Competitive landscape is characterized by the presence of well-established players. Key Players are inclined to compete based on product quality, price, and availability. 


Spray Drying Equipment Market Share is marked by the presence of numerous international and domestic players. The key players are adopting several strategies to stay competitive in the Spray Drying Equipment Market. One of the competitor’s GEA Group’s key offerings are spray drying equipment pilot plants, spray drying equipment laboratory spray dryers, and spray drying production-scale. Our GEA Group’s competitive advantages include focused R research, Dramatic reductions in risks and operational costs, Consistent objects, and a modular production process. GEA Group is located in several regains, including industrialized countries and is applied in several industries, including food, dairy, pharmaceuticals and chemicals, among many others. 


SPX FLOW is another competitor in the Spray Drying Equipment Market. The key offering of the company is spray drying equipment nozzles, spray drying equipment atomisers, and spray drying equipment drying chambers. SPX FLOW has its own competitive advantages. First is its R’s expertise and availability, scalability and quality of solutions. SPX FLOW is present in key regions, including industrialized countries, and applies in the food, dairy and pharmaceutical, among others.


Key Companies in the Spray Drying Equipment Market Include:



  • Buchi 

  • Pharma Fluidics

  • Micron Powder Systems

  • JC Biotech

  • Taibei

  • Jiapeng

  • Spray Drying Systems Ltd.

  • IDT Biologika

  • GEA

  • ANIS

  • Rommelag

  • SPX FLOW

  • Niro

  • Parayem Laboratories

  • Procept


Spray Drying Equipment Market Industry Developments


Recent developments in the Spray Drying Equipment Market include advancements in technology and increasing adoption across various industries. Leading manufacturers are focusing on developing innovative solutions to enhance efficiency, reduce energy consumption, and improve product quality. The growing demand for spray-dried products in pharmaceuticals, food and beverages, and chemicals is driving market expansion. Strategic collaborations and acquisitions are also shaping the competitive landscape, with key players seeking to expand their product offerings and geographical reach. Government regulations and sustainability initiatives are influencing market trends, encouraging the adoption of environmentally friendly technologies and processes. Overall, the spray drying equipment market is poised for continued growth in the coming years, driven by technological advancements, expanding applications, and favorable industry dynamics.


Spray Drying Equipment Market Segmentation Insights




  • Spray Drying Equipment Market End-Use Industry Outlook



    • Food and Beverage

    • Pharmaceuticals and Healthcare

    • Chemicals and Materials

    • Other Industries






  • Spray Drying Equipment Market Product Type Outlook



    • Centrifugal Spray Dryers

    • Rotary Spray Dryers

    • Pneumatic Spray Dryers

    • Vibro-Fluidized Bed Spray Dryers






  • Spray Drying Equipment Market Automation Level Outlook



    • Manual

    • Semi-Automatic

    • Fully Automatic






  • Spray Drying Equipment Market Feed Material Outlook



    • Liquids

    • Suspensions

    • Pastes

    • Solutions






  • Spray Drying Equipment Market End Product Form Outlook



    • Powder

    • Granules

    • Agglomerates






  • Spray Drying Equipment Market Regional Outlook




    • North America




    • Europe




    • South America




    • Asia Pacific




    • Middle East and Africa





Report Attribute/Metric Details
Market Size 2022 5.69 (USD Billion)
Market Size 2023 5.97 (USD Billion)
Market Size 2032 9.22 (USD Billion)
Compound Annual Growth Rate (CAGR) 4.95% (2024 - 2032)
Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
Base Year 2023
Market Forecast Period 2024 - 2032
Historical Data 2019 - 2023
Market Forecast Units USD Billion
Key Companies Profiled Buchi Labortechnik AG, Pharma Fluidics, Micron Powder Systems, JC Biotech, Taibei, Jiapeng, Spray Drying Systems Ltd., IDT Biologika, GEA, ANIS, Rommelag, SPX FLOW, Niro, Parayem Laboratories, Procept
Segments Covered End-Use Industry, Product Type, Automation Level, Feed Material, End Product Form, Regional
Key Market Opportunities Food and beverage industry advancementsย Pharmaceuticals and nutraceuticals expansionย Increasing demand for customized productsย Technological advancements and automationย Emerging markets growth
Key Market Dynamics Rising demand for spray-dried food products Due to increasing convenience and extended shelf lifeย Growing pharmaceutical industry Spray drying enhances drug delivery and stability.ย Advancements in technology Improved the efficiency and productivity of spray drying equipment.ย Stringent regulatory requirements Ensuring the safety and quality of spray-dried productsย Environmental concerns Focus on energy efficiency and waste reduction in spray drying processes.
Countries Covered North America, Europe, APAC, South America, MEA


Frequently Asked Questions (FAQ) :

The Spray Drying Equipment Market size was valued at USD 5.97 billion in 2023 and is projected to reach USD 9.22 billion by 2032, exhibiting a CAGR of 4.95% during the forecast period.

The growth of the Spray Drying Equipment Market is primarily attributed to the increasing demand for powdered products in various industries, such as food and beverages, pharmaceuticals, and chemicals. Additionally, factors such as the rising adoption of spray drying technology for the production of high-quality powders, growing consumer preference for convenience foods, and increasing research and development activities in the field of spray drying are contributing to the market growth.

North America is expected to hold the largest market share in the Spray Drying Equipment Market during the forecast period. The growth in this region is attributed to the increasing demand for powdered products in emerging economies, such as Canada coupled with the presence of a large number of food and beverage manufacturers in the region.

Spray drying equipment is widely used in various applications across different industries, including:- Food and Beverages: Production of powdered milk, coffee, tea, spices, and other food ingredients- Pharmaceuticals: Manufacturing of dry powder inhalers, vaccines, and antibiotics- Chemicals: Production of detergents, pigments, and catalysts- Other Industries: Production of ceramics, plastics, and electronic materials.

Major players operating in the Spray Drying Equipment Market include:- GEA Group- SPX FLOW, Inc.- Buchi Labortechnik AG- Tetra Pak International S.A.- Alfa Laval AB- Yamato Scientific America, Inc.- Hosokawa Micron B.V.- Armfield Ltd.- Niro Inc.

Key trends shaping the future of the Spray Drying Equipment Market include:- Growing demand for advanced spray drying technologies that offer improved efficiency and product quality- Increasing adoption of spray drying in emerging markets, driven by industrialization and population growth- Development of new applications for spray drying, such as the production of nanomaterials and biopharmaceuticals- Strategic partnerships and collaborations among market players to enhance innovation and expand market reach.

The Spray Drying Equipment Market is projected to grow at a CAGR of 4.95% from 2024 to 2032.

The Spray Drying Equipment Market faces certain challenges, including the high cost of spray drying equipment and operating expenses- Stringent regulatory requirements for the production of food and pharmaceutical powders- And intense competition from alternative drying technologies, such as freeze drying and vacuum drying.

Opportunities for growth in the Spray Drying Equipment Market include:- Expanding applications of spray drying in emerging industries- Development of innovative spray drying technologies to address specific customer needs- Strategic acquisitions and partnerships to enhance market presence and capabilities.

Key technological advancements in the Spray Drying Equipment Market include:- Development of spray dryers with improved atomization and drying efficiency- Integration of advanced control systems for precise process monitoring and optimization- Use of computational fluid dynamics (CFD) modeling to optimize spray dryer design and performance.

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