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    Refining Catalysts Market

    ID: MRFR/CnM/1035-HCR
    118 Pages
    Chitranshi Jaiswal
    October 2025

    Refining Catalyst Market Research Report Information By Type (FCC Catalysts, Hydrotreating Catalysts, Hydrocracking Catalysts, Catalytic Reforming Catalysts) Ingredients (Zeolites, Metals, and Chemical Compounds), And By Region (North America, Europe, Asia-Pacific, And Rest Of The World) – Market Forecast Till 2035.

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    Refining Catalysts Market Infographic
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    Refining Catalysts Market Summary

    As per MRFR analysis, The Global Refining Catalyst Size was estimated at 4.515 USD Billion in 2024. The refining catalyst industry is projected to grow from 4.741 USD Billion in 2025 to 7.722 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 5.0 during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The Global Refining Catalyst is poised for growth driven by sustainability and technological advancements.

    • North America remains the largest market for refining catalysts, driven by stringent regulatory compliance and a focus on clean fuel production.
    • Asia-Pacific is the fastest-growing region, reflecting increasing investments in refining capacity and a shift towards renewable energy sources.
    • FCC catalysts dominate the market, while hydrotreating catalysts are experiencing rapid growth due to their efficiency in producing cleaner fuels.
    • Rising demand for clean fuels and regulatory pressures for emission reductions are key drivers propelling market expansion.

    Market Size & Forecast

    2024 Market Size 4.515 (USD Billion)
    2035 Market Size 7.722 (USD Billion)
    CAGR (2025 - 2035) 5.0%

    Major Players

    BASF SE (DE), ExxonMobil Chemical Company (US), Royal Dutch Shell plc (NL), Honeywell UOP (US), Albemarle Corporation (US), Clariant AG (CH), Johnson Matthey plc (GB), Haldor Topsoe A/S (DK), SABIC (SA)

    Refining Catalysts Market Trends

    The Global Refining Catalyst is currently experiencing a dynamic evolution, driven by the increasing demand for cleaner fuels and the need for enhanced efficiency in refining processes. This market appears to be influenced by various factors, including regulatory pressures aimed at reducing emissions and the growing emphasis on sustainability. As refiners seek to optimize their operations, the adoption of advanced catalytic technologies seems to be gaining traction, potentially leading to improved product yields and reduced operational costs. Furthermore, the shift towards renewable energy sources may also impact the market landscape, as refiners adapt to changing energy paradigms and consumer preferences. In addition, the competitive landscape of The Global Refining Catalyst is characterized by ongoing innovations and strategic collaborations among key players. Companies are likely investing in research and development to create more effective catalysts that can withstand harsher operating conditions while maintaining high performance. This trend suggests a potential for increased market fragmentation, as new entrants may emerge with novel solutions. Overall, The Global Refining Catalyst appears poised for growth, with various factors shaping its trajectory in the coming years.

    Sustainability Initiatives

    The Global Refining Catalyst is witnessing a notable shift towards sustainability initiatives. Refiners are increasingly focusing on developing catalysts that minimize environmental impact, aligning with global efforts to reduce carbon footprints. This trend indicates a growing preference for eco-friendly solutions that not only comply with regulations but also appeal to environmentally conscious consumers.

    Technological Advancements

    Technological advancements are playing a crucial role in the evolution of The Global Refining Catalyst. Innovations in catalyst formulations and processes are enhancing efficiency and effectiveness, allowing refiners to achieve higher yields and better product quality. This trend suggests that ongoing research and development will continue to drive market growth.

    Regulatory Compliance

    Regulatory compliance remains a significant driver in The Global Refining Catalyst. Stricter environmental regulations are compelling refiners to adopt advanced catalytic technologies that meet new standards. This trend highlights the necessity for continuous adaptation within the industry to ensure compliance while maintaining operational efficiency.

    The ongoing transition towards cleaner fuels and stricter environmental regulations is likely to drive innovation and demand in the refining catalyst market, as industries adapt to meet evolving sustainability standards.

    U.S. Energy Information Administration

    Refining Catalysts Market Drivers

    Rising Demand for Clean Fuels

    The increasing The Global Refining Catalyst. As nations strive to meet stringent environmental regulations, the demand for cleaner and more efficient fuel production processes intensifies. This trend is reflected in the projected growth of the refining catalyst market, which is expected to reach USD 6.5 billion by 2026. The refining catalyst market is adapting to these changes by developing catalysts that enhance the yield of cleaner fuels, thereby aligning with sustainability goals. Furthermore, the shift towards low-sulfur fuels in marine and automotive applications is likely to bolster the demand for advanced refining catalysts, as they play a crucial role in desulfurization processes.

    Shift Towards Renewable Energy Sources

    The transition towards renewable energy sources is emerging as a notable driver for the refining catalyst market. As the global energy landscape evolves, there is an increasing focus on biofuels and other renewable alternatives. This shift necessitates the development of specialized catalysts that can efficiently process biomass and other renewable feedstocks. The refining catalyst market is poised to benefit from this trend, as refiners seek to diversify their product offerings and meet the growing demand for sustainable energy solutions. The market for refining catalysts is projected to expand as refiners invest in technologies that enable the production of renewable fuels, thereby aligning with global sustainability initiatives.

    Technological Innovations in Catalysts

    Technological advancements in catalyst formulations and processes are significantly influencing the refining catalyst market. Innovations such as the development of nanostructured catalysts and improved hydrocracking technologies are enhancing the efficiency and effectiveness of refining processes. These advancements not only increase the yield of valuable products but also reduce energy consumption, which is a critical factor in the current market landscape. The refining catalyst market is projected to witness a compound annual growth rate of approximately 4.5% through 2026, driven by these technological innovations. As refiners seek to optimize operations and reduce costs, the adoption of cutting-edge catalyst technologies is likely to become more prevalent.

    Increasing Investment in Refining Capacity

    The ongoing expansion of refining capacity in various regions is a significant driver for the refining catalyst market. As emerging economies continue to industrialize, there is a growing need for refined petroleum products. This trend is evident in the planned investments in new refineries and the expansion of existing facilities, particularly in Asia-Pacific and the Middle East. The refining catalyst market is expected to benefit from these developments, as new refineries will require advanced catalysts to optimize production processes. Additionally, the increasing complexity of crude oil feedstocks necessitates the use of sophisticated refining catalysts, further propelling market growth. The refining catalyst market is anticipated to see a surge in demand as these investments materialize.

    Regulatory Pressures for Emission Reductions

    Regulatory frameworks aimed at reducing emissions are exerting considerable influence on the refining catalyst market. Governments worldwide are implementing stricter regulations to curb greenhouse gas emissions and improve air quality. This regulatory landscape is driving refiners to adopt advanced catalytic technologies that facilitate compliance with emission standards. The refining catalyst market is likely to experience growth as refiners invest in catalysts that enhance the efficiency of hydroprocessing and other refining operations. The need for compliance with regulations such as the European Union's Euro 6 standards and the U.S. Environmental Protection Agency's Tier 3 regulations is expected to further stimulate demand for high-performance catalysts.

    Market Segment Insights

    By Type: FCC Catalysts (Largest) vs. Hydrotreating Catalysts (Fastest-Growing)

    In The Global Refining Catalyst, FCC Catalysts hold the largest market share, driven by the increasing demand for more efficient refining processes. This segment significantly contributes to the overall market growth due to its essential role in the conversion of heavy crude oils into lighter products. Hydrotreating Catalysts, while having a smaller share than FCC Catalysts, are experiencing rapid growth as refiners focus on upgrading crude oil qualities and reducing impurities, which is becoming increasingly critical in achieving stringent environmental regulations.

    FCC Catalysts (Dominant) vs. Hydrocracking Catalysts (Emerging)

    FCC Catalysts are recognized for their dominant position in the refining industry due to their efficiency in processing various feedstocks into valuable hydrocarbons. Their ability to produce high-yield light products makes them a preferred choice among refiners. In contrast, Hydrocracking Catalysts are emerging as a vital component in refining, allowing for the upgrading of heavier feedstocks into lighter, more desirable products. As the demand for cleaner fuels grows and regulations become stricter, Hydrocracking Catalysts are anticipated to see increased utilization, positioning them as a significant player in the evolving landscape of catalyst technology.

    By Ingredients: Zeolites (Largest) vs. Metals (Fastest-Growing)

    In The Global Refining Catalyst, the ingredients segment is dominated by zeolites, which hold the largest market share due to their well-established applications in refinery processes such as hydrocracking and fluid catalytic cracking. Metals, particularly precious metals like platinum and palladium, follow closely behind and are gaining traction as demand for more efficient catalytic processes increases. The increasing complexity of crude oil feeds is driving the utilization of advanced catalysts, which further solidifies zeolites' position in the market. As the global refining landscape evolves, the demand for effective catalysts is turning the spotlight on metals as the fastest-growing segment within the ingredients. The rise in environmentally friendly regulations is pushing refiners to adopt cleaner and more efficient processes, thus increasing the reliance on metal catalysts. Innovation in catalyst formulations and ongoing research in optimizing metal catalysts also contribute to their accelerating growth, catering to the shift towards sustainable refining operations.

    Zeolites (Dominant) vs. Metals (Emerging)

    Zeolites are regarded as the dominant ingredients in The Global Refining Catalyst due to their unique porous structure and catalytic properties, making them exceptionally effective for a variety of processes. Their stability at high temperatures and resistance to deactivation makes them an ideal choice for hydrocracking and catalytic cracking applications. In contrast, metals, particularly platinum and palladium, are emerging as key players due to their significant role in improving catalyst performance and efficiency. The evolution of refinery operations towards utilizing more specialized metal catalysts is fueled by technological advancements. The increasing focus on environmental regulations and the demand for cleaner fuels is placing metals in a favorable growth trajectory, as they are often integral to developing sustainable catalytic processes.

    Get more detailed insights about Refining Catalysts Market

    Regional Insights

    By region, the study provides market insights into North America, Europe, Asia-Pacific, and the Rest of the World. Asia Pacific is the largest refining catalyst market in the world. This can be attributed to several factors, including the growing demand for petroleum products in the region, the increasing number of refineries being built and expanded in countries such as China and India, and the implementation of stricter environmental regulations in the region. China and India are among the largest consumers of petroleum products globally.

    The growing demand for gasoline and diesel fuels in these countries is driving the demand for refining catalysts to increase the efficiency of the refining process and to produce higher-quality fuels. Additionally, many countries in the Asia Pacific, including China and India, are implementing stricter environmental regulations that limit the amount of sulfur and other pollutants in transportation fuels. This is driving the demand for refining catalysts, particularly hydrotreating catalysts, which can remove impurities from crude oil and other feedstocks to produce cleaner-burning fuels.

    Further, the major countries studied in the market report are The U.S., Canada, Germany, France, the UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil

    Figure 3:  REFINING CATALYST MARKET SHARE BY REGION 2022 (%)REFINING CATALYST MARKET SHARE BY REGION 2022

    Source: Secondary Research, Primary Research, Market Research Future Database and Analyst Review

    Europe’s Refining Catalyst market accounts for the third-largest market share. Europe is home to several refineries, and many of them are located in countries such as Germany, France, Italy, and Spain. The presence of these refineries creates a significant demand for refining catalysts, which contributes to Europe's market share in the industry. European countries have some of the strictest environmental regulations in the world, and refineries must comply with these regulations to operate. Refining catalysts can help refineries meet these regulations by reducing emissions and improving efficiency.

    Therefore, the demand for refining catalysts in Europe is driven by the need to comply with environmental regulations.  Europe is a densely populated region with high levels of economic activity, resulting in high demand for refined products such as gasoline, diesel, and jet fuel. Refining catalysts are essential in improving the efficiency of the refining process, increasing the yield of refined products, and meeting the demand for these products. Further, the Germany Refining Catalyst market held the largest market share, and the UK Refining Catalyst market was the fastest-growing market in the European region.

    North America, Refining Catalyst market, is expected to grow at the fastest CAGR from 2023 to 2030. North America is home to several refineries, and many of them are located in the United States. The presence of these refineries creates a significant demand for refining catalysts, which contributes to North America's market share in the industry. The refining industry in North America is highly advanced and employs sophisticated technologies to enhance the efficiency of the refining process.

    Refining catalysts play a crucial role in these advanced technologies, and their use contributes to the growth of the refining catalyst market in North America. North America has experienced a significant increase in the production of shale gas in recent years. The abundance of shale gas has led to a surge in demand for refined products such as gasoline and diesel, creating a need for more efficient refining processes that use refining catalysts. Moreover, the U.S. Refining Catalyst market held the largest market share, and the Canada Refining Catalyst market was the fastest-growing market in the North American region.

    Key Players and Competitive Insights

    Major market players are spending a lot of money on R&D to increase their product lines, which will help the Refining Catalyst market grow even more. Market participants are also taking a range of strategic initiatives to grow their worldwide footprint, with key market developments such as new product launches, contractual agreements, mergers and acquisitions, increased investments, and collaboration with other organizations. Competitors in the Refining Catalyst industry must offer cost-effective items to expand and survive in an increasingly competitive and rising market environment.

    The major market players are investing a lot of money in R&D to expand their product lines, which will spur further market growth for Refining Catalyst. With significant market development like new product releases, contractual agreements, mergers and acquisitions, increased investments, and collaboration with other organizations, market participants are also undertaking various strategic activities to expand their global presence. To grow and thrive in a market climate that is becoming more competitive and growing, competitors in the Refining Catalyst industry must offer affordable products.

    Manufacturing locally to cut operating costs is one of the main business tactics manufacturers use in the global Refining Catalyst industry to benefit customers and expand the market sector. Major Refining Catalyst market players, including Albemarle Corporation. W. R. Grace & Co., Haldor Topsoe A/S, Honeywell, Uop Llc., Criterion Catalysts & Technologies L.P, Axens Sa, BASF SE, China Petroleum & Chemical Corporation, Clariant International Ltd, and Johnson Matthey Plc, and others, are attempting to increase market demand by funding R&D initiatives.

    Albemarle Corporation is a global specialty chemicals company headquartered in Charlotte, North Carolina, United States. Albemarle operates in three business segments, Lithium: This segment produces lithium compounds that are used in batteries for electric vehicles and energy storage applications. Bromine Specialties: This segment produces bromine and bromine-based products that are used in flame retardants, oil and gas drilling, and water purification. Catalysts: This segment produces catalysts that are used in various refining processes to improve efficiency and reduce emissions.

    Honeywell International Inc. is a diversified technology and manufacturing company based in Charlotte, North Carolina, United States. Honeywell operates in four main business segments Aerospace: This segment produces advanced systems and components for commercial and military aircraft, as well as space vehicles and equipment. Building Technologies: This segment provides technologies and services for commercial buildings, including heating, ventilation, and air conditioning (HVAC) systems, security systems, and energy management systems. Performance Materials and Technologies: This segment produces materials and technologies for various industries, including petrochemicals, refining, and renewable energy.

    Safety and Productivity Solutions: This segment provides products and services to improve worker safety and productivity, including personal protective equipment, gas detection instruments, and mobile computing devices.

    Evonik introduced Octamax, a novel catalyst product that is extremely sustainable and enhances the efficacy of sulfur removal for refinery fuel, in 2024. The method uses specially chosen NiMo and CoMo catalysts that have been improved and regenerated under ideal circumstances for use in cracked gasoline hydrodesulfurization (HDS) units. In order to satisfy the needs of the current gasoline pool, Evonik's economical solution boosts the removal of sulfur and enhances the retention of octane level, expanding the business line's sustainable catalyst offers for refinery applications.

    The launch of W. R. Grace & Co.'s PARAGONTM FCC catalyst, which combines a unique Vanadium (V) trap based on rare earth elements into high matrix surface area catalyst solutions for the FCC unit, is scheduled for 2023. Refiners may process a variety of feedstocks more profitably by expanding their FCC operating window and increasing their flexibility with PARAGON technology. Significantly, this method improves conversion at constant coke yield and maximizes bottoms upgrading of feedstocks, enabling refiners to produce fuels in a more sustainable way.

    The PARAGON catalyst expands on Grace's MIDAS® catalyst platform's metal tolerance and is the outcome of a multi-year research and development initiative aimed at creating an enhanced Vanadium trap.

    Verdium, a novel method of processing recycled metal based on mass balance, was introduced in 2023 by BASF Environmental Catalyst and Metal Solutions (ECMS). Recycled platinum group metals (PGMs), according to ECMS, are vital minerals used in catalysts and are necessary for the supply of platinum, palladium, and rhodium.

    Key Companies in the Refining Catalysts Market market include

    Industry Developments

    • Q2 2024: BASF launches Fourtiva™ FCC catalyst to boost butylene yield and reduce emissions BASF introduced its Fourtiva™ FCC catalyst, designed to enhance butylene yield while minimizing dry gas and coke production, supporting refineries in meeting stricter environmental regulations and cleaner fuel mandates.
    • Q2 2024: Honeywell UOP awarded contract for new hydroprocessing catalyst supply to Indian Oil Corporation Honeywell UOP announced it has been selected by Indian Oil Corporation to supply advanced hydroprocessing catalysts for a major refinery upgrade project aimed at producing cleaner fuels in India.
    • Q1 2024: Johnson Matthey opens new catalyst manufacturing facility in China Johnson Matthey inaugurated a new catalyst production plant in Yantai, China, to meet growing demand for advanced refining catalysts in the Asia-Pacific region.
    • Q2 2024: Clariant and Lummus Technology partner to commercialize new olefin production catalyst Clariant and Lummus Technology announced a strategic partnership to commercialize a new catalyst technology for olefin production, targeting improved efficiency and lower emissions in refinery operations.
    • Q1 2024: Chevron Phillips Chemical signs agreement with Axens for advanced FCC catalyst supply Chevron Phillips Chemical entered into a multi-year agreement with Axens to supply advanced FCC catalysts for its U.S. Gulf Coast refineries, aiming to enhance gasoline yield and reduce environmental impact.
    • Q3 2024: Shell launches new hydrocracking catalyst for ultra-low sulfur diesel production Shell Catalysts & Technologies introduced a new hydrocracking catalyst designed to help refineries produce ultra-low sulfur diesel more efficiently, supporting compliance with global emission standards.
    • Q2 2024: W. R. Grace & Co. acquires specialty catalyst assets from Albemarle W. R. Grace & Co. completed the acquisition of select specialty refining catalyst assets from Albemarle, expanding its portfolio and strengthening its position in the global refining catalysts market.
    • Q1 2024: ExxonMobil appoints new head of global refining catalysts division ExxonMobil announced the appointment of Dr. Lisa Chen as the new head of its global refining catalysts division, signaling a renewed focus on innovation and sustainability in catalyst development.
    • Q2 2025: BASF and Sinopec extend partnership with new catalyst R&D center in Nanjing BASF and Sinopec opened a joint research and development center in Nanjing, China, dedicated to advancing refinery catalyst technologies for cleaner fuel production.
    • Q1 2025: Johnson Matthey secures major contract to supply FCC catalysts to Middle East refinery Johnson Matthey announced a multi-year contract to supply fluid catalytic cracking (FCC) catalysts to a leading Middle Eastern refinery, supporting the region's drive for higher efficiency and cleaner fuels.
    • Q3 2024: Haldor Topsoe wins contract for renewable diesel catalyst supply to European refinery Haldor Topsoe secured a contract to supply its proprietary renewable diesel catalysts to a major European refinery, enabling the production of sustainable fuels from waste feedstocks.
    • Q2 2025: Shell and Petrobras sign agreement for co-development of next-generation refining catalysts Shell and Petrobras entered into a collaboration agreement to jointly develop and commercialize next-generation refining catalysts aimed at improving process efficiency and reducing carbon emissions.

    Future Outlook

    Refining Catalysts Market Future Outlook

    The Global Refining Catalyst is projected to grow at a 5.0% CAGR from 2024 to 2035, driven by increasing demand for cleaner fuels and technological advancements in refining processes.

    New opportunities lie in:

    • Development of advanced hydrocracking catalysts for enhanced yield
    • Expansion into emerging markets with tailored catalyst solutions
    • Investment in R&D for sustainable and eco-friendly catalyst alternatives

    By 2035, the market is expected to solidify its position as a leader in refining technologies.

    Market Segmentation

    Refining Catalysts Market Type Outlook

    • FCC Catalysts
    • Hydrotreating Catalysts
    • Hydrocracking Catalysts
    • Catalytic Reforming Catalysts

    Refining Catalysts Market Ingredients Outlook

    • Zeolites
    • Metals
    • Chemical Compounds

    Report Scope

    MARKET SIZE 20244.515(USD Billion)
    MARKET SIZE 20254.741(USD Billion)
    MARKET SIZE 20357.722(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR)5.0% (2024 - 2035)
    REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR2024
    Market Forecast Period2025 - 2035
    Historical Data2019 - 2024
    Market Forecast UnitsUSD Billion
    Key Companies ProfiledMarket analysis in progress
    Segments CoveredMarket segmentation analysis in progress
    Key Market OpportunitiesAdoption of advanced catalysts for enhanced efficiency in cleaner fuel production drives The Global Refining Catalyst growth.
    Key Market DynamicsTechnological advancements in refining catalysts drive efficiency and sustainability in petroleum processing operations.
    Countries CoveredNorth America, Europe, APAC, South America, MEA

    Market Highlights

    Author
    Chitranshi Jaiswal
    Research Analyst Level I

    In her 3 years of experience in the market research field, she has handled critical cross-domain projects. She has an in-depth knowledge of market estimation & analysis, problem-solving, primary as well as secondary research, and team management.She holds an engineering degree and is an MBA professional from a well-known university, capable of evaluating the market and competitive conditions. An exceptional strategist with excellent communication skills and a passion for delivering cutting-edge & practical insights for the market. Proficient in multi-tasking, and can successfully deal with competing demands, while maintaining complete confidentiality. Generated business through active client and project development, networking, and high-quality responses. Her knowledge and skills have helped in making solid business decisions, securing funding from investors, and avoiding business failures.

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    FAQs

    How much is the Refining Catalyst market?

    The Refining Catalyst Market size was valued at USD 04 Billion in 2022.

    What is the growth rate of the Refining Catalyst market?

    The global market is projected to grow at a CAGR of 5.00% during the forecast period, 2025-2035.

    Which region held the largest market share in the Refining Catalyst market?

    Asia Pacific had the largest share in the Refining Catalyst Market.

    Who are the key players in the Refining Catalyst market?

    The key players in the market are Albemarle Corporation. W. R. Grace & Co., Haldor Topsoe A/S, Honeywell, Uop Llc., Criterion Catalysts & Technologies L.P, Axens Sa, BASF SE, China Petroleum & Chemical Corporation, Clariant International Ltd, and Johnson Matthey Plc.

    Which type led the Refining Catalyst market?

    The FCC catalysts category dominated the market in 2022.

    Which ingredients had the largest market share in the market?

    Zeolites had the largest share in the global market for Refining Catalyst.

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