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Programmable Logic Controllers Automation Market Research Report By Application (Manufacturing, Process Control, Utilities, Building Automation), By Product Type (Basic Programmable Logic Controllers, Advanced Programmable Logic Controllers, Safety Programmable Logic Controllers), By End Use Industry (Automotive, Food and Beverage, Pharmaceuticals, Oil and Gas), By Technology (Wired, Wireless) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and Africa) - Industry Forecast to 2032


ID: MRFR/SEM/36159-HCR | 128 Pages | Author: Aarti Dhapte| December 2024

Programmable Logic Controllers Automation Market Overview


Programmable Logic Controllers Automation Market Size was estimated at 10.2 (USD Billion) in 2022. The Programmable Logic Controllers Automation Industry is expected to grow from 10.64 (USD Billion) in 2023 to 15.5 (USD Billion) by 2032. The Programmable Logic Controllers Automation Market CAGR (growth rate) is expected to be around 4.27% during the forecast period (2024 - 2032).


Key Programmable Logic Controllers Automation Market Trends Highlighted


The main driving force for the Programmable Logic Controllers Automation Market is the rising demand for automation in different sectors. Greater automation leads to increased demand for advanced control systems in organizations seeking higher efficiency and productivity. This ongoing trend is also reinforced by the adoption of Industry 4.0, the new era that combines digital technology integration with smart manufacturing. In addition to this, the movement towards custom design of PLCs for particular industries allows for greater operational flexibility, thus providing great interest to manufacturers looking for specific solutions. There are plentiful Opportunities in this market, the most being in the development of new technology.


The integration of artificial intelligence and machine learning with PLC systems presents a chance to enhance their capabilities, enabling predictive maintenance and more responsive production processes. The expansion of IoT applications is also a pivotal area, allowing for more connected and interoperable manufacturing environments. Companies that focus on developing PLCs with enhanced connectivity features are poised to capture significant market interest, especially as the need for real-time data monitoring grows. Recent market trends indicate a surge in the demand for compact and modular PLCs that facilitate easy installation and scalability. As industries embrace digital transformation, the emphasis on cybersecurity within PLCs has also risen to mitigate risks associated with increasingly interconnected systems. This focus on secure automation solutions aligns with regulatory requirements and industry standards, further driving innovation. Overall, the PLC automation landscape is evolving rapidly, with organizations actively seeking ways to enhance operational efficiency and reliability while exploring new technological advancements.


Programmable Logic Controllers Automation Market Overview


Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


Programmable Logic Controllers Automation Market Drivers


Increasing Demand for Automation in Industries


The Programmable Logic Controllers Automation Market Industry has witnessed a significant surge in demand for automation solutions across various industrial sectors. This trend is driven by the need for enhanced operational efficiency, reduced labor costs, and improved product quality. As industries strive to enhance their competitive edge, they are increasingly turning to programmable logic controllers (PLCs) for automating processes such as manufacturing, assembly, and packaging.


This not only optimizes production processes but also minimizes errors and downtime, leading to higher productivity levels. The rising adoption of Industry 4.0 and industrial automation technologies is further fueling the demand for PLC solutions. Companies are investing in smart factories that incorporate advanced PLC systems to enable real-time data monitoring and management. This technological shift is making PLCs an integral part of automation strategies, propelling the growth of the Programmable Logic Controllers Automation Market Industry. Furthermore, with the increasing complexity of manufacturing processes, industries are seeking PLC solutions that can handle multiple tasks and integrate seamlessly with various systems. The implementation of IoT (Internet of Things) and smart manufacturing concepts is also pushing organizations toward more sophisticated PLC systems, thereby creating a continuous demand for these automation tools.


Technological Advancements in PLC Systems


The landscape of the Programmable Logic Controllers Automation Market Industry is rapidly evolving due to technological advancements in PLC systems. Innovations such as the integration of artificial intelligence, machine learning, and advanced communication protocols are enhancing the capabilities of PLCs. These technologies enable more sophisticated data processing, predictive maintenance, and improved interoperability among devices. As industries adopt these advanced PLC solutions, they are able to improve decision-making processes and enhance operational efficiency. Furthermore, the development of cloud-based PLC systems is allowing for remote monitoring and control of industrial processes, offering flexibility and scalability to businesses. This continuous evolution in technology is a major driver for growth in the Programmable Logic Controllers Automation Market.


Rising Investment in Manufacturing and Infrastructure Development


The Programmable Logic Controllers Automation Market Industry is benefiting from a rising trend in investment toward manufacturing and infrastructure development worldwide. Governments and private sector entities are increasingly focusing on enhancing industrial capabilities and building resilient infrastructure to support economic growth. This trend is evident in various regions, where initiatives aimed at modernizing facilities and expanding production capacity are underway. Consequently, PLCs play a vital role in these initiatives by providing automation solutions that streamline operations and boost productivity. Enhanced investments in smart factory initiatives and advanced manufacturing processes are anticipated to drive further growth in the Programmable Logic Controllers Automation Market.


Programmable Logic Controllers Automation Market Segment Insights:


Programmable Logic Controllers Automation Market Application Insights


The Application segment of the Programmable Logic Controllers Automation Market holds a pivotal role in shaping the dynamics of the industry. By 2023, this segment's collective valuation will reach approximately 10.64 USD Billion and is projected to grow significantly, reaching 15.5 USD Billion by 2032. This growth is reflective of the increasing demand for automation solutions across diverse sectors. Manufacturing stands out within this segment, with a valuation of 3.45 USD Billion in 2023 and expected to rise to 5.0 USD Billion by 2032, showcasing its dominance and essential role in driving efficiency and productivity in production processes. 


The Manufacturing sector's significant revenue contribution highlights its majority holding as it embodies the backbone of industrial automation, where the trend towards smart factories and Industry 4.0 is accelerating the adoption of programmable logic controllers. Following closely is the Process Control sector, valued at 2.7 USD Billion in 2023, with projections to reach 3.75 USD Billion by 2032. This area is crucial for industries such as oil and gas, chemical manufacturing, and pharmaceuticals, where precise control over processes is essential for safety and regulatory compliance. 


The steady growth of the Process Control application underscores the ongoing need for advanced automation techniques to enhance operational efficiency and reduce human error, fostering innovations that yield better control mechanisms and data analysis capabilities.Utilities, another vital component, is valued at 2.22 USD Billion in 2023 and is anticipated to grow to 3.15 USD Billion by 2032. This sector encompasses electric, water, and gas utilities, which require robust automation systems to manage their infrastructure efficiently. 


The increasing push towards sustainable energy and smart grid technologies is driving the demand for programmable logic controllers in the Utilities sector, enabling better management of resources and energy consumption. Lastly, the Building Automation segment, valued at 2.27 USD Billion in 2023 and expected to advance to 3.6 USD Billion by 2032, focuses on enhancing the efficiency and safety of buildings through automated control systems for lighting, HVAC, and security. As energy-efficient building codes become more stringent and the emphasis on smart buildings grows, this segment presents significant opportunities for market expansion and technological advancements. 


Overall, the insights gathered from the Application segment of the Programmable Logic Controllers Automation Market reveal a diversified landscape, with each area contributing uniquely to the growing revenue potential and indicating a collective trend toward increasing automation solutions across various industries. The market growth within these applications not only reflects enhanced operational efficiency but also reveals broader industry trends towards smart technologies and sustainable practices, shaping the future of automation in diverse sectors.


Programmable Logic Controllers Automation Market type insights


Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


Programmable Logic Controllers Automation Market Product Type Insights


The Programmable Logic Controllers Automation Market is set to experience significant growth, with a market valuation of 10.64 USD Billion in 2023. This growth is driven by advancements in industrial automation and the increasing demand for efficiency across manufacturing processes. In the Product Type segment, Basic Programmable Logic Controllers remain a fundamental component, widely used for their simplicity and cost-effectiveness, making them a popular choice for various applications. 


Advanced Programmable Logic Controllers are gaining traction due to their enhanced features, such as networking capabilities and higher processing power, which cater to the needs of complex industrial environments. Safety Programmable Logic Controllers are critical in ensuring operational safety, particularly in hazardous environments, contributing to their increasing share in the market. As industries prioritize automation and safety, the segmentation of the Programmable Logic Controllers Automation Market shows shifting preferences toward more sophisticated and application-specific controllers. Continued investments in automation technologies highlight opportunities for innovation and growth within the Programmable Logic Controllers Automation Market, aligning with the evolving needs of customers worldwide.


Programmable Logic Controllers Automation Market End Use Industry Insights


The Programmable Logic Controllers Automation Market in the End Use Industry segment is anticipated to play a vital role in various sectors, including Automotive, Food and Beverage, Pharmaceuticals, and Oil and Gas. In 2023, the overall market was valued at 10.64 billion USD, showcasing the significant demand for automation solutions across these industries. 


The Automotive sector highlights the need for precision and efficiency in manufacturing processes, driving extensive use of programmable logic controllers to enhance productivity. Similarly, the Food and Beverage industry relies on automation for quality control and safety compliance, emphasizing its critical importance. The Pharmaceuticals sector benefits from automation by ensuring high standards in production and regulatory adherence, which remains imperative in this highly regulated market. 


Additionally, the Oil and Gas sector stands out due to its requirement for robust and reliable automation systems to manage the complexities of production and distribution. These industries collectively represent a substantial portion of the Programmable Logic Controllers Automation Market revenue, reflecting an ongoing trend towards automation in manufacturing processes, propelled by the need for efficiency, safety, and compliance across these vital sectors.


Programmable Logic Controllers Automation Market Technology Insights


The Programmable Logic Controllers Automation Market is experiencing significant growth within the Technology segment, with a projected market valuation of 10.64 USD Billion in 2023, rising to 15.5 USD Billion by 2032. This segment exhibits a healthy compound annual growth rate (CAGR) of 4.27 from 2024 to 2032. Within this landscape, the market is diversified into wired and wireless technologies, both playing crucial roles. Wired technology remains dominant due to its reliability and reduced latency, making it essential for applications that require consistent performance.


On the other hand, wireless technologies are increasingly gaining traction, driven by the need for greater flexibility and ease of installation in various environments. As industries continue to embrace automation, the integration of both wired and wireless solutions is essential to enhance operational efficiency. Market growth in this sector is propelled by trends like the rising demand for smart manufacturing and the need for real-time data processing, providing ample opportunities while also facing challenges related to cybersecurity and infrastructure investments. The Programmable Logic Controllers Automation Market data reflects a robust landscape, showcasing its vital role in advancing automation across various industries.


Programmable Logic Controllers Automation Market Regional Insights


The Programmable Logic Controllers Automation Market is witnessing significant growth across its regional segments. In 2023, North America held the majority share, valued at 4.13 USD Billion, reflecting its advanced industrial landscape and high adoption of automation technologies. Europe follows closely with a valuation of 3.05 USD Billion, driven by stringent manufacturing regulations and a push for operational efficiency. The APAC region, valued at 2.48 USD Billion, showcases robust growth potential fueled by rapid industrialization and increasing investments in automation solutions. Meanwhile, South America and MEA are emerging markets, valued at 0.75 USD Billion and 0.23 USD Billion in 2023, respectively, as they gradually adopt automation to enhance productivity and streamline operations. These segments collectively contribute to the overall Programmable Logic Controllers Automation Market revenue, with each region offering unique growth drivers and opportunities, thus highlighting the diversity and dynamism within this industry.


Programmable Logic Controllers Automation Market Regional Insights


Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


Programmable Logic Controllers Automation Market Key Players and Competitive Insights:


The Programmable Logic Controllers Automation Market has seen tremendous growth owing to the increasing adoption of automation in various industrial sectors. The demand for programmable logic controllers (PLCs) has surged in response to the need for enhanced process control and efficiency in manufacturing operations. As industries strive to innovate and maintain competitiveness, they are heavily investing in PLC technology for better production processes, which has led to an intensified competitive landscape. 


Companies in the market are focusing on product differentiation, advanced features, and improved reliability to capture a larger market share. The emergence of IoT-driven PLCs and the integration of artificial intelligence into automation systems further reflect the rapidly evolving nature of this market. Koyo Electronics has established a strong position in the Programmable Logic Controllers Automation Market, capitalizing on its expertise in offering high-performance automation solutions. 


With a focus on delivering reliable and adaptable PLC systems, Koyo Electronics has become a key player in various industries, including manufacturing, automotive, and food processing. The company is recognized for its innovative approach and commitment to quality, providing users with programmable logic controllers that are easy to integrate and utilize in complex automation scenarios. Koyo's robust customer support and extensive product range have bolstered its market presence, enabling it to effectively cater to the diverse needs of its clientele. 


By prioritizing the development of cutting-edge technology and maintaining strong relationships with customers, Koyo Electronics continues to strengthen its foothold in the competitive landscape of the PLC market. Mitsubishi Electric is a front-runner in the Programmable Logic Controllers Automation Market, known for its high-quality automation products that are widely utilized across various sectors. The company leverages decades of experience and technological expertise to deliver advanced PLC solutions that enhance operational efficiency and reliability. 


Mitsubishi Electric’s PLC offerings incorporate intelligent features and integration capabilities, allowing businesses to optimize their automation processes with ease. Their commitment to research and development ensures that they remain at the forefront of innovation, continuously improving their products to meet the evolving demands of the market. With a strong presence and a reputation for delivering durable and efficient automation solutions, Mitsubishi Electric plays a significant role in shaping the future of programmable logic controllers in industrial automation.


Key Companies in the Programmable Logic Controllers Automation Market Include:




  • Koyo Electronics




  • Mitsubishi Electric




  • Panasonic




  • WAGO Kontakttechnik




  • Emerson Electric




  • Texas Instruments




  • Omron




  • Beckhoff Automation




  • Honeywell




  • Johnson Controls




  • Siemens




  • B and R Industrial Automation




  • Schneider Electric




  • ABB




  • Rockwell Automation




Programmable Logic Controllers Automation Industry Developments


Recent developments in the Programmable Logic Controllers (PLC) Automation Market include significant technological advancements aimed at enhancing operational efficiency and flexibility across various industries. Companies like Siemens and Rockwell Automation are focusing on integrating IoT and AI capabilities into their PLC solutions, allowing for more responsive and intelligent manufacturing processes. Meanwhile, Emerson Electric and Honeywell are working on expanding their PLC product lines to cater to the increasing demand for smart automation in sectors such as aerospace and automotive, driven by the need for increased productivity and reduced operational costs.


Amidst these advancements, acquisitions have played a vital role in market dynamics. Schneider Electric has been actively acquiring smaller firms to bolster its PLC offerings, while ABB has focused on strengthening its automation segment through strategic mergers and acquisitions. The positive market growth is reflected in the valuation metrics of key players like Mitsubishi Electric and Texas Instruments as they expand their market reach and innovate their product lines. This growth is being fueled by the expanding applications of PLC systems in various industries, enhancing the competitive landscape of companies such as Koyo Electronics, Omron, WAGO Kontakttechnik, and B&R Industrial Automation.


Programmable Logic Controllers Automation Market Segmentation Insights


Programmable Logic Controllers Automation Market Application Outlook




  • Manufacturing




  • Process Control




  • Utilities




  • Building Automation




Programmable Logic Controllers Automation Market Product Type Outlook




  • Basic Programmable Logic Controllers




  • Advanced Programmable Logic Controllers




  • Safety Programmable Logic Controllers




Programmable Logic Controllers Automation Market End Use Industry Outlook




  • Automotive




  • Food and Beverage




  • Pharmaceuticals




  • Oil and Gas




Programmable Logic Controllers Automation Market Technology Outlook




  • Wired




  • Wireless




Programmable Logic Controllers Automation Market Regional Outlook




  • North America




  • Europe




  • South America




  • Asia Pacific




  • Middle East and Africa



Report Attribute/Metric Details
Market Size 2022 10.2 (USD Billion)
Market Size 2023 10.64 (USD Billion)
Market Size 2032 15.5 (USD Billion)
Compound Annual Growth Rate (CAGR) 4.27% (2024 - 2032)
Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
Base Year 2023
Market Forecast Period 2024 - 2032
Historical Data 2019 - 2023
Market Forecast Units USD Billion
Key Companies Profiled Koyo Electronics, Mitsubishi Electric, Panasonic, WAGO Kontakttechnik, Emerson Electric, Texas Instruments, Omron, Beckhoff Automation, Honeywell, Johnson Controls, Siemens, B and R Industrial Automation, Schneider Electric, ABB, Rockwell Automation
Segments Covered Application, Product Type, End Use Industry, Technology, Regional
Key Market Opportunities Adoption of Industry 4.0, Integration with IoT devices, Demand for energy-efficient solutions, Growth in automotive automation, Rise in manufacturing automation applications
Key Market Dynamics Rising industrial automation demand, Technological advancements in PLCs, Need for energy efficiency, Increasing adoption of IoT, and Growth in manufacturing sector automation.
Countries Covered North America, Europe, APAC, South America, MEA


Frequently Asked Questions (FAQ) :

The Programmable Logic Controllers Automation Market is expected to reach a size of 15.5 USD Billion by 2032.

In 2023, the market size of the Programmable Logic Controllers Automation Market was valued at 10.64 USD Billion.

The expected CAGR for the Programmable Logic Controllers Automation Market from 2024 to 2032 is 4.27%.

North America holds the largest market share, valued at 4.13 USD Billion in 2023, rising to 6.12 USD Billion by 2032.

The Manufacturing application segment is projected to grow to 5.0 USD Billion by 2032, up from 3.45 USD Billion in 2023.

Key players in the market include Siemens, Schneider Electric, Rockwell Automation, and Honeywell, among others.

The Utilities application segment is expected to be valued at 3.15 USD Billion in 2032, up from 2.22 USD Billion in 2023.

The European market is expected to grow from 3.05 USD Billion in 2023 to 4.15 USD Billion by 2032.

Challenges may include rapid technological advancements and the need for continuous innovation by key players.

By 2032, the Building Automation segment is projected to reach 3.6 USD Billion, up from 2.27 USD Billion in 2023.

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