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Petroleum Coke Market Analysis

ID: MRFR//5104-CR | 100 Pages | Author: Priya Nagrale| October 2018

The petroleum coke market is influenced by various market dynamics that impact its supply, demand, and pricing. Petroleum coke, or petcoke, is a carbon-rich solid material derived from refining crude oil. It is widely used as a fuel in various industries, including cement, power generation, and metal smelting. Understanding the market dynamics helps stakeholders make informed decisions and navigate the fluctuations in the petcoke market.

Companies in the global petroleum coke industry are responding by investing heavily in research and development. This is allowing them to develop a new generation of petroleum coke products with newer uses and applications.

One of the primary drivers of the petroleum coke market is the global demand for energy. As economies grow and industrialization expands, the need for energy increases, driving up the demand for petcoke as a fuel source. Emerging economies, particularly in Asia, have been significant contributors to the growing demand for petcoke due to their rapid industrial development and urbanization.

Another factor influencing the petroleum coke market is the dynamics of the oil refining industry. Petcoke is a byproduct of the refining process, and its production is closely tied to crude oil refining activities. Fluctuations in crude oil prices, refining capacity, and refining margins can impact the production levels of petcoke. For instance, during periods of high crude oil prices, refineries may adjust their operations to maximize the production of higher-value products, leading to lower petcoke output.

Environmental regulations also play a crucial role in shaping the petroleum coke market dynamics. Petcoke combustion emits various pollutants, including sulfur dioxide, nitrogen oxides, and particulate matter, which contribute to air pollution and have adverse health effects. As governments worldwide implement stricter environmental regulations to reduce emissions and combat climate change, industries using petcoke as a fuel may face compliance challenges and higher operating costs. This can affect the demand for petcoke and drive market dynamics towards cleaner fuel alternatives.

Geopolitical factors can also influence the petroleum coke market dynamics. Political tensions, trade disputes, and sanctions targeting oil-producing countries can disrupt the global supply chain and affect crude oil prices, thereby impacting the production and pricing of petcoke. Additionally, changes in trade policies and tariffs can alter the flow of petcoke between regions, leading to shifts in market dynamics and pricing trends.

Technological advancements and innovation in petcoke production and utilization also contribute to market dynamics. Improved refining processes, such as delayed coking and fluid coking, have increased the yield and quality of petcoke, enhancing its competitiveness as a fuel source. Furthermore, research and development efforts focused on mitigating the environmental impacts of petcoke combustion, such as carbon capture and storage technologies, could shape future market dynamics by influencing regulatory requirements and market preferences.

Market competition and industry consolidation are additional factors driving the petroleum coke market dynamics. The presence of multiple suppliers and buyers, along with varying quality specifications and pricing mechanisms, creates a dynamic market environment. Moreover, mergers, acquisitions, and strategic alliances among companies in the petcoke value chain can reshape market dynamics by altering supply chains, market shares, and pricing strategies.

Global Petroleum Coke Market Overview


Petroleum Coke Market Size was valued at USD 21.3 billion in 2021. The Petroleum Coke industry is projected to grow from USD 21.93 Billion in 2022 to USD 26.89 billion by 2030, exhibiting a compound annual growth rate (CAGR) of 3.00% during the forecast period (2022 - 2030). Rising development activity in the complexes for homes, businesses, and industries are the key market drivers enhancing the market growth.Petroleum Coke Market OverviewSource: Secondary Research, Primary Research, MRFR Database and Analyst Review


Petroleum Coke Market Trends




  • Increase in steel manufacturing to boost the market growth




The market for petroleum coke is anticipated to grow due to the increase in steel manufacturing. steel production has increased due to rising demand for highway structures, railroad facilities, and automobiles. Petcoke is a feedstock used in coke production and is combined with coking coal in the iron and steel industries. Pet coke usage results in a net reduction in energy intensity of just over 1% and a 16% decrease in coking coal consumption. For instance, the output of finished steel and raw steel stood at 94.66 million tonnes (MT) and 102.49 million tonnes (MT), respectively, in December 2021, according to IBEF, an Indian Government export promotion agency for the international distribution and sale of Indian exports. Additionally, it is anticipated that in the fiscal year 2022, crude steel production will rise by 8 to 9% YoY to 112 to 114 million tons. Therefore, the expansion of the petroleum coke market is being driven by the increase in steel production as a result of progress in the railway, automotive, highway, and transportation sectors.


Major players in the petroleum coke industry are concentrating their efforts on expanding petroleum coke production capacity to fulfill the escalating demand from end-use industries. For instance, Oman, the biggest crude exporter outside of Opec, declared in November 2021 that Sanvira Carbon FZC, the nation's first petroleum coke calcining (CPC) project, had been completed at the Sohar Freezone. With a $150 million investment, Sanvira Carbon FZC was founded to support refineries in the Sultanate of Oman and give value to the massive amounts of petroleum coke produced as a byproduct of refining. Therefore, such conditions have enhanced the Petroleum Coke market CAGR ly in recent years. During the forecast period, a rise in the cement and power generation industries and an increase in the supply of heavy oils ly are anticipated to propel the market for petroleum coke. Increased steel production due to progress in the railway, automobile, highway, and transportation sectors has contributed to the expansion of the petroleum coke market. Petroleum coke is extensively utilized in numerous sectors because of its low ash level and toxicity. Additionally, infrastructure development in the Middle East and Africa will likely increase the demand for petroleum coke in the area during the anticipated timeframe. Companies that refine crude oil have set up delayed coking plants to produce petroleum coke.


Petcoke storage and burning cause environmental issues. A waste management issue results from the accumulation of byproducts from the processing of pet coke. Petcoke causes externalities that could have an impact on the environment. 90% of its weight comprises elemental carbon, which burns to produce carbon dioxide (CO2). Additionally, using pet coke contributes to sulfur emissions and the potential for water pollution from nickel and vanadium runoff during refining and storage. Therefore, these factors are anticipated during the forecast period to restrain market expansion.


However, the shifting trend of using pet coke in medical, electrical components, and ceramics application is another factor driving the growth of the Petroleum Coke market revenue.


Petroleum Coke Market Segment Insights


Petroleum Coke Application Insights


Based on Application, the Petroleum Coke industry has been segmented into Cement, Power Plant, Brick and Glass, and Paper and Pulp. Cement held the largest segment share in 2021; the market for petroleum coke will expand in tandem with the rise of the cement industry. Increasing demand in various sectors, including housing, commercial development, and industrial building, has increased the requirement for cement. Pet coke is utilized as a fuel source in the cement industry. In some cement manufacturing facilities that only employ pet coke in place of coal, the SO2 released during thermal decomposition is absorbed by the limestone. For instance, China's cement industry maintained steady growth in 2020 despite the pandemic and flood scenario, thanks to infrastructure development and real estate investment. In 2020, 2.377 billion tons of cement were produced annually, a rise of 1.6% from the previous year. Therefore, it is anticipated that the expansion of the cement industry will fuel the petroleum coke market. Increased investment by important manufacturers has been a significant trend that is becoming more well-liked in the petroleum coke market.


The second fastest-growing segment in the Petroleum Coke industry is power plants. The causes of the rising demand for aluminum as a carbon and energy source to provide fuel for electricity production to heat cement kilns. It is projected that the growing demand from the power plant will increase demand for this market.


Figure 2: Petroleum Coke Market, by Application, 2021 & 2030 (USD Million)Petroleum Coke Market, by Application, 2021 & 2030Source: Secondary Research, Primary Research, MRFR Database and Analyst Review


Petroleum Coke Regional Insights


The region, the study provides the market insights into North America, Europe, Asia-Pacific and Rest of the World. Asia-Pacific Petroleum Coke market accounted for USD 9.5637 billion in 2021 and is expected to exhibit a significant CAGR growth during the study period. Petroleum coke is widely used in cement kilns and power plants in developing nations like China and India. Electricity is produced by most of the petroleum coke used in Chinese power plants. Petroleum coke is widely used in China and India's cement kilns and power plants. The region's expanding cement and power sectors, rising energy demand, heavy oil supplies, and steady economic expansion will enhance the APAC market. Moreover, the China Petroleum Coke market held the largest market share, and the India Petroleum Coke market was the fastest-growing market in the Asia-Pacific region.


Further, the major countries studied in the market report are: The U.S., Canada, Germany, France, the UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil.


Figure 3: PETROLEUM COKE MARKET SHARE BY REGION 2021 (%)PETROLEUM COKE MARKET SHARE BY REGIONSource: Secondary Research, Primary Research, MRFR Database and Analyst Review


North America Petroleum Coke market accounts for the second-largest market share due to the growth of the metal sector and rising investment in oil and gas refineries. Due to the increasing installation of delayed coker units in the Mid-West and Gulf Coast region, the U.S. holds the lion's share of the North American market. Further, the US Petroleum Coke market held the largest market share, and the Canada Petroleum Coke market was the fastest-growing market in the European region.


The Europe Petroleum Coke Market is expected to grow at the fastest CAGR from 2022 to 2030. Based on the low production costs for energy, Europe is anticipated to have rapid market expansion during the projection period. Petroleum coke is replacing natural gas and coal as a preferred fuel because of its simple availability and abundance. Further, the Germany Petroleum Coke market held the largest market share, and the UK Petroleum Coke market was the fastest-growing market in the European region.


Petroleum Coke Key Market Players & Competitive Insights


Major market player are investing a lot of money in R&D to broaden their product offerings, which will spur further expansion of the petroleum coke industry. With significant market development like new product releases, contractual agreements, mergers and acquisitions, increased investments, and collaboration with other organizations, market participants are also undertaking a variety of strategic activities to expand their presence. In order to grow and remain in a market that is becoming more and more competitive, Petroleum Coke industry must provide affordable products.


Manufacturing locally to cut operating costs is one of the main business methods used by producers in the worldwide Petroleum Coke industry to benefit customers and increase the market sector. The petroleum coke sector has recently offered some of the most notable advantages. The Petroleum Coke market major player such as Noble Energy Inc. , Rain Carbon Inc, and others are working to expand the market demand by investing in research and development activities.


Noble Energy, Inc. was a hydrocarbon exploration business located in Houston, Texas. Chevron Corporation purchased the business in October 2020. Before 2002, the business was known as Noble Affiliates, Inc.


Also, Several industrial processes and manufactured goods depend on carbon-based products and advanced derivative materials, which Rain Carbon Inc. is a top manufacturer.


Key Companies in the Petroleum Coke market include




  • Indian Oil Corporation Ltd.




  • Nayara Energy Ltd. - India




  • Petrobras




  • Royal Dutch Shell PLC




  • Exxon Mobil Corporation




  • Citgo Petroleum Corporation




  • Marathon Petroleum Corporation




  • Valero Energy Corp.




  • Motiva Enterprises LLC.




  • Phillips 66 Company.- USA among others




Petroleum Coke Industry Developments


October 2020, Chevron Corporation, a top integrated energy corporation, has purchased Noble Energy Inc., a hydrocarbon exploration company. The company will profit from the acquisition since Noble's premium assets will strengthen Chevron's competitive upstream portfolio.


November 2020, After being directly impacted by Hurricane Laura in August 2020, Rain Carbon Inc. began calcination and energy production at its Lake Charles facility in Louisiana, United States.


Petroleum Coke Market Segmentation


Petroleum Coke Application Outlook




  • Cement




  • Power Plant




  • Brick and Glass




  • Paper and Pulp




  • Foundries




Petroleum Coke Regional Outlook




  • North America

    • US

    • Canada




  • Europe

    • Germany

    • France

    • UK

    • Italy

    • Spain

    • Rest of Europe




  • Asia-Pacific

    • China

    • Japan

    • India

    • Australia

    • South Korea

    • Australia

    • Rest of Asia-Pacific




  • Rest of the World

    • Middle East

    • Africa

    • Latin America



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