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    Overhead Conveyor Systems Market

    ID: MRFR/IA - E/8096-CR
    136 Pages
    Snehal Singh
    April 2020

    Overhead Conveyor Systems Market Research Report By Function (Process Link, Process Decoupling, Buffering/Storage, Sorting, Sequencing), By Technology (Pouch Sorter, Power & Free System), By Weight (0-3 kg, 3-5 kg, 5-10 g, 10-20 kg, and 20-50 kg), By Capacity (Upto 1000 items/h, 1000-10,000 items/h, & >10,000 items/h), By Sales Channel (Direct and Via Main Contractors),By Automation Grade (Manual, Semi-Automatic, and Automatic), By Application (E-Commerce/Retail, Logistics, Production Processes), and By Region – Forecast 2032

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    Overhead Conveyor Systems Market Research Report - Global Forecast till 2032 Infographic
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    Overhead Conveyor Systems Market Summary

    As per Market Research Future Analysis, the Global Overhead Conveyor Systems Market was valued at USD 0.63 Billion in 2023 and is projected to reach USD 1.0 Billion by 2032, growing at a CAGR of 5.28% from 2024 to 2032. The market is driven by the increasing adoption of automated manufacturing technologies and the need for higher productivity across various industries. The Asia-Pacific region dominated the market in 2022, accounting for 45.80% of the share, with China leading in market size and India showing the fastest growth. Key applications include e-commerce/retail, logistics, and production processes, with semi-automatic systems being the most prevalent automation grade.

    Key Market Trends & Highlights

    The Overhead Conveyor Systems market is experiencing significant growth driven by automation and productivity demands.

    • Market Size in 2023: USD 0.63 Billion
    • Projected Market Size by 2032: USD 1.0 Billion
    • CAGR from 2024 to 2032: 5.28%
    • Asia-Pacific market share in 2022: 45.80%

    Market Size & Forecast

    2023 Market Size USD 0.63 Billion
    2024 Market Size USD 0.66 Billion
    2032 Market Size USD 1.0 Billion
    CAGR (2024-2032) 5.28%

    Major Players

    Key players include SSI SCHAEFER AG, Dematic, TGW LOGISTICS GROUP, Vanderlande Industries, Daifuku Co. Ltd, and Ferag AG.

    Overhead Conveyor Systems Market Trends

      • The rising adoption of automated systems in manufacturing and high productivity is driving the market growth

    The market for overhead conveyor systems will expand quickly in the next years as well. There was an increase in demand in the market as a result of the increased use of automated manufacturing methods and high productivity. High system productivity is a major force behind market expansion. The Machine Both Upstream and Downstream The Overhead Conveyor Systems manage and have an impact on productivity. It is also helpful to continuously transfer the hanging load to a chain that travels with limited flexibility during the production plant process. Different sectors employ different kinds of systems in different ways.

    The manual one is utilised in warehousing facilities because it reduces handling expenses and eliminates the potential of damage, whereas the automatic one is employed in the production and distribution sectors. The final consumer accounts for the cost of upkeep, energy consumption, total investments, return on investments, replacement of worn-out parts, and insurances. Because of the system's high initial and ongoing expenditures, many small firms would not utilise it, which limits the growth of the market for overhead conveyor systems. A system of overhead conveyors is a piece of industrial machinery.

    The primary driver of the conveyor systems market is the expanding trend of automation in various sectors. The automated conveyors can handle any volume of product, and by reducing delivery times, they also streamline industrial activities. Automated solutions are consequently gaining popularity throughout industries. Businesses can increase productivity by reducing waste in the manufacturing process, which reduces production time, lowers costs, and raises the quality of services or products. Conveyor systems boost productivity by handling higher volumes while saving money on labour costs and time. This promotes the conveyor system's sectoral expansion.

    The demand for intelligent mechanical handling equipment is driven by the need to automate the whole manufacturing process. Conveyor belt demand will increase as a result worldwide. The market is also growing significantly as a result of increased demand for handling more freight and increasing productivity, growing worldwide mining operations, and increasing passenger & freight handling capacity at airports. Thus, driving the Overhead Conveyor Systems Industry revenue.

    The ongoing evolution of manufacturing processes appears to drive a notable shift towards the adoption of overhead conveyor systems, which enhance operational efficiency and space utilization across various industries.

    U.S. Department of Commerce

    Overhead Conveyor Systems Market Drivers

    Expansion of E-commerce

    The rapid expansion of the e-commerce sector significantly influences the Global Overhead Conveyor Systems Market Industry. As online shopping continues to grow, logistics and warehousing operations are under pressure to optimize their processes. Overhead conveyor systems provide an effective solution for managing high volumes of products, facilitating faster order fulfillment and efficient inventory management. Companies are increasingly investing in these systems to enhance their operational capabilities. This trend is expected to contribute to the market's growth, with projections indicating an increase to 1.17 USD Billion by 2035, reflecting the ongoing evolution of supply chain dynamics.

    Market Growth Projections

    The Global Overhead Conveyor Systems Market Industry is poised for substantial growth, with projections indicating a market size of 0.66 USD Billion in 2024 and an anticipated increase to 1.17 USD Billion by 2035. This growth trajectory is supported by a compound annual growth rate (CAGR) of 5.32% from 2025 to 2035. The increasing adoption of overhead conveyor systems across various sectors, driven by automation, e-commerce expansion, and sustainability initiatives, suggests a robust future for the industry. These figures illustrate the potential for significant advancements and innovations within the market.

    Sustainability Initiatives

    Sustainability initiatives are becoming a driving force in the Global Overhead Conveyor Systems Market Industry. Companies are increasingly prioritizing environmentally friendly practices, leading to a demand for energy-efficient conveyor systems that minimize carbon footprints. Overhead conveyor systems can be designed to operate with lower energy consumption and reduced waste, aligning with corporate sustainability goals. This trend is likely to influence purchasing decisions as organizations seek to enhance their environmental responsibility. The growing focus on sustainability may further propel market growth as businesses recognize the long-term benefits of investing in eco-friendly technologies.

    Technological Advancements

    Technological advancements play a crucial role in shaping the Global Overhead Conveyor Systems Market Industry. Innovations such as smart sensors, IoT integration, and advanced control systems are enhancing the functionality and efficiency of overhead conveyors. These technologies enable real-time monitoring and predictive maintenance, reducing downtime and operational disruptions. As industries increasingly adopt these advanced systems, the market is expected to benefit from enhanced performance and reliability. The ongoing development of these technologies suggests a promising future for the overhead conveyor market, as businesses strive for greater efficiency and competitiveness.

    Focus on Space Optimization

    In the Global Overhead Conveyor Systems Market Industry, the emphasis on space optimization is becoming increasingly pronounced. Overhead conveyor systems are designed to utilize vertical space effectively, allowing businesses to maximize their operational footprint. This is particularly relevant in urban environments where real estate is limited and costly. By implementing these systems, companies can reduce floor space requirements while maintaining high throughput levels. This trend is likely to drive market growth as organizations seek innovative solutions to enhance their operational efficiency and reduce costs associated with space utilization.

    Growing Demand for Automation

    The Global Overhead Conveyor Systems Market Industry is experiencing a surge in demand for automation across various sectors. Industries such as manufacturing, automotive, and logistics are increasingly adopting automated systems to enhance efficiency and reduce labor costs. This trend is driven by the need for streamlined operations and improved productivity. For instance, the integration of overhead conveyor systems allows for the seamless transportation of goods, minimizing manual handling. As a result, the market is projected to reach 0.66 USD Billion in 2024, with a notable compound annual growth rate (CAGR) of 5.32% anticipated from 2025 to 2035.

    Market Segment Insights

    Overhead Conveyor Systems Function Insights

    The Overhead Conveyor Systems market segmentation, based on function, includes process link, process decoupling, buffering/storage, sorting, and sequencing. Process link segment dominated the market in 2022. This is a result of the rising demand for the functionality of process links.

    Overhead Conveyor Systems Technology Insights

    The Overhead Conveyor Systems market segmentation, based on technology, includes pouch sorter and power & free system. Pouch sorter segment dominated the overhead conveyor systems Industry in 2022. This can be attributed to the pouch sorter technology's rising acceptance as a result of its benefits.

    Overhead Conveyor Systems Weight Insights

    The Overhead Conveyor Systems market segmentation, based on weight, includes 0-3 kg, 3-5 kg, 5-10 g, 10-20 kg, and 20-50 kg. 3-5 kg segment dominated the Overhead conveyor systems market in 2022. The majority of sales were made up of medium-weight conveyor belts, which are a reliable means to transport goods during testing, sorting, packaging, and assembly processes.

    Overhead Conveyor Systems Capacity Insights

    The Overhead Conveyor Systems market segmentation, based on capacity, includes upto 1000 items/h, 1000-10,000 items/h, and >10,000 items/h. The 1000-10,000 items/h segment dominated the Overhead Conveyor Systems market in 2022. This is because demand for overhead conveyer systems has increased across a wide range of industrial industries.

    Overhead Conveyor Systems Sales Channel Insights

    The Overhead Conveyor Systems market segmentation, based on sales channel, includes direct and via main contractors. Via main contractors segment dominated the Overhead Conveyor Systems market in 2022. Main contractors handle the independent supply and marketing of the producers' components and goods.

    Overhead Conveyor Systems Automation Grade Insights

    The Overhead Conveyor Systems market segmentation, based on automation grade, includes manual, semi-automatic, and automatic. Semi-automatic segment dominated the Overhead Conveyor Systems market in 2022. The growth of supermarket/hypermarket chains and distribution hubs has fueled the need for new semi-automatic automation grade overhead conveyer systems due to increased spending power, changing lifestyles, an expanding working class, and the easing of government regulations like FDI.

    Overhead Conveyor Systems Application Insights

    The Overhead Conveyor Systems market segmentation, based on application, includes E-commerce/retail, logistics, and production processes. E-commerce/retail segment dominated the market in 2022. The rationale for the rising demand for the e-commerce sector is one of the major factors boosting the growth of the Overhead Conveyor System Market for the E-Commerce/Retail industry.

    Figure 1: Overhead Conveyor Systems Market, by Application, 2022 & 2032 (USD Billion)

    Source: Secondary Research, Primary Research, Market Research Future Database and Analyst Review

    Get more detailed insights about Overhead Conveyor Systems Market Research Report - Global Forecast till 2032

    Regional Insights

    By region, the study provides the market insights into North America, Europe, Asia-Pacific and Rest of the World. The Asia Pacific Overhead Conveyor Systems market dominated this market in 2022 (45.80%). The rapidly growing populations in countries like China and India have raised consumer demand for firms in the food and beverage, e-commerce, and automotive sectors. This has also increased demand for overhead conveyor systems in these regional industries. Moreover, China’s Overhead Conveyor Systems market held the largest market share, and the Indian Overhead Conveyor Systems market was the fastest growing market in the Asia-Pacific region.

    Further, the major countries studied in the market report are The US, Canada, German, France, the UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil.

    Figure 2: Overhead Conveyor Systems Market Share By Region 2022 (USD Billion)Overhead Conveyor Systems Market Share By Region

    Source: Secondary Research, Primary Research, Market Research Future Database and Analyst Review

    The North America Overhead Conveyor Systems Market is expected to register significant growth from 2023 to 2032. The manufacturer is getting more and more anxious about the rising consumer demand. Due to this, production was increased through the use of automation and an integrated manufacturing process, which in turn sped up the local market's growth. Further, the U.S. Overhead Conveyor Systems market held the largest market share, and the Canada Overhead Conveyor Systems market was the fastest growing market in the North America region.

    Europe Overhead Conveyor Systems market accounted for the healthy market share in 2022. This is a result of both industrial facilities automating their processes and a rise in the adoption of cutting-edge technology like the Internet of Things (IoT), RFIDs, and Artificial Intelligence (AI). Further, the German Overhead Conveyor Systems market held the largest market share, and the U.K Overhead Conveyor Systems market was the fastest growing market in the European region

    Key Players and Competitive Insights

    Leading market players are investing heavily in research and development in order to expand their product lines, which will help the Overhead Conveyor Systems Industry, grow even more. Market participants are also undertaking a variety of strategic activities to expand their footprint, with important market developments including new product launches, contractual agreements, mergers and acquisitions, higher investments, and collaboration with other organizations. To expand and survive in a more competitive and rising market climate, Overhead Conveyor Systems Industry must offer cost-effective items.

    Manufacturing locally to minimize operational costs is one of the key business tactics used by manufacturers in the Overhead Conveyor Systems Industry to benefit clients and increase the market sector. In recent years, the Overhead Conveyor Systems Industry has offered some of the most significant advantages to medicine. Major players in the Overhead Conveyor Systems Industry, including SSI SCHAEFER AG, Dematic, TGW LOGISTICS GROUP, Vanderlande Industries, Dürkopp Fördertechnik GmbH, Daifuku Co. Ltd, Ferag AG, psb intralogistics GmbH, Jiangsu Huazhang Logistics Technology Co.

    Ltd, PACLINE OVERHEAD CONVEYORS, Rapid Industries Inc., Bastian Solutions Inc., Allied Conveyor Systems Ltd, Schönenberger Systeme GmbH, Herbert Kannegiesser GmbH, OCS Overhead Conveyor System, CALDAN Conveyor A/S, KEWESTA GmbH, and JENSEN-GROUP, are attempting to increase market demand by investing in research and development operations.

    Daifuku Co Ltd. (Daifuku) offers engineering, production, installation, and after-sales services for logistics systems and material handling equipment through its subsidiaries. The company's products include manufacturing and distribution systems, vehicle production lines, semiconductor production lines, flat-panel display production lines, airport technology, and car wash equipment.In February 2021, Daifuku Co., Ltd. and the German business AFT Industries AG resolved to work together on commercial issues in order to benefit from each other's expertise in automotive material handling.

    The company DuPont de Nemours Inc (DuPont), formerly known as DowDuPont Inc., provides technology-based products and solutions. It addresses both the front and back ends of the manufacturing process by offering materials and printing systems to the advanced printing industry as well as materials and solutions for the fabrication of integrated circuits and semiconductors. In May 2021, DuPont and Regina will introduce groundbreaking innovations.

    Key Companies in the Overhead Conveyor Systems Market market include

    Industry Developments

    January 2021:A supplier of material handling and automation systems, software, engineering, and equipment, MHS Holdings, Inc., has purchased TGW Systems, Inc.'s U.S. conveyor business division.

    Future Outlook

    Overhead Conveyor Systems Market Future Outlook

    The Overhead Conveyor Systems Market is poised for growth at a 5.32% CAGR from 2024 to 2035, driven by automation, efficiency demands, and sustainability initiatives.

    New opportunities lie in:

    • Invest in smart conveyor technologies integrating IoT for real-time monitoring.
    • Develop eco-friendly materials to enhance sustainability in conveyor systems.
    • Expand service offerings to include predictive maintenance solutions for clients.

    By 2035, the market is expected to exhibit robust growth, reflecting evolving industrial needs and technological advancements.

    Market Segmentation

    Overhead Conveyor Systems Weight Outlook

    • 0-3 kg
    • 3-5 kg
    • 5-10 g
    • 10-20 kg
    • 20-50 kg

    Overhead Conveyor Systems Capacity Outlook

    • Upto 1000 items/h
    • 1000-10,000 items/h
    • >10,000 items/h

    Overhead Conveyor Systems Function Outlook

    • Process Link
    • Process Decoupling
    • Buffering/Storage
    • Sorting
    • Sequencing

    Overhead Conveyor Systems Regional Outlook

    • US
    • Canada

    Overhead Conveyor Systems Technology Outlook

    • Pouch Sorter
    • Power & Free System

    Overhead Conveyor Systems Application Outlook

    • E-Commerce/Retail
    • Logistics
    • Production Processes

    Overhead Conveyor Systems Sales Channel Outlook

    • Direct
    • Via Main Contractors

    Overhead Conveyor Systems Automation Grade Outlook

    • Manual
    • Semi-Automatic
    • Automatic

    Report Scope

    Report Attribute/Metric Details
    Market Size 2023 USD 0.63 Billion
    Market Size 2024 USD 0.66 Billion
    Market Size 2032 USD 1.0 Billion
    Compound Annual Growth Rate (CAGR) 5.28% (2024-2032)
    Base Year 2023
    Market Forecast Period 2024-2032
    Historical Data 2018- 2022
    Market Forecast Units Value (USD Billion)
    Report Coverage Revenue Forecast, Market Competitive Landscape, Growth Factors, and Trends
    Segments Covered Function, Technology, Weight, Capacity, Sales Channel, Automation Grade, Application, and Region
    Geographies Covered North America, Europe, Asia Pacific, and the Rest of the World
    Countries Covered The U.S., Canada, German, France, U.K, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil
    Key Companies Profiled SSI SCHAEFER AG, Dematic, TGW LOGISTICS GROUP, Vanderlande Industries, Dürkopp Fördertechnik GmbH, Daifuku Co. Ltd, Ferag AG, psb intralogistics GmbH, Jiangsu Huazhang Logistics Technology Co. Ltd, PACLINE OVERHEAD CONVEYORS, Rapid Industries Inc.
    Key Market Opportunities ·         The automation for increasing productivity
    Key Market Dynamics ·         The rising adoption of automated systems in manufacturing and high productivity and the growing trend of automation in industries

    Market Highlights

    Author
    Snehal Singh
    Assistant Manager - Research

    High acumen in analyzing complex macro & micro markets with more than 6 years of work experience in the field of market research. By implementing her analytical skills in forecasting and estimation into market research reports, she has expertise in Packaging, Construction, and Equipment domains. She handles a team size of 20-25 resources and ensures smooth running of the projects, associated marketing activities, and client servicing.

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    FAQs

    How much is the Overhead Conveyor Systems market?

    The Overhead Conveyor Systems market size was valued at USD 0.63 Billion in 2023.

    What is the growth rate of the Overhead Conveyor Systems market?

    The market is projected to grow at a CAGR of 5.28% during the forecast period, 2024-2032.

    Which region held the largest market share in the Overhead Conveyor Systems market?

    Asia Pacific had the largest share in the market

    Who are the key players in the Overhead Conveyor Systems market?

    The key players in the market are SSI SCHAEFER AG, Dematic, TGW LOGISTICS GROUP, Vanderlande Industries, Dürkopp Fördertechnik GmbH, Daifuku Co. Ltd, Ferag AG, psb intralogistics GmbH, Jiangsu Huazhang Logistics Technology Co. Ltd, PACLINE OVERHEAD CONVEYORS, Rapid Industries Inc.

    Which Function led the Overhead Conveyor Systems market?

    The Process Link Function dominated the market in 2022.

    Which Technology had the largest market share in the Overhead Conveyor Systems market?

    The Pouch Sorter Automation Technology had the largest share in the market.

    Overhead Conveyor Systems Market Research Report - Global Forecast till 2032 Infographic
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