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    Electric Vehicle Battery Cooling Plate Market

    ID: MRFR/AM/38861-HCR
    128 Pages
    Sejal Akre
    September 2025

    Electric Vehicle Battery Cooling Plate Market Research Report By Cooling Medium (Liquid Cooling, Air Cooling), By Battery Type (Lithium-ion Battery, Lead-Acid Battery, Nickel-Metal Hydride Battery), By Material (Aluminum, Copper, Steel, Carbon Fiber), By Design (Single-Layer, Multi-Layer, Tubular, Plate-Fin), By Application (Passenger Vehicles, Commercial Vehicles, Two-Wheelers, Heavy-Duty Vehicles) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and Africa) - Forecast to 2032

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    Electric Vehicle Battery Cooling Plate Market Research Report — Global Forecast till 2032 Infographic
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    Electric Vehicle Battery Cooling Plate Market Summary

    The Global Electric Vehicle Battery Cooling Plate Market is projected to experience substantial growth from 2.96 USD Billion in 2024 to 16.1 USD Billion by 2035.

    Key Market Trends & Highlights

    Electric Vehicle Battery Cooling Plate Key Trends and Highlights

    • The market is expected to grow at a compound annual growth rate (CAGR) of 16.66% from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 16.1 USD Billion, indicating a robust expansion.
    • In 2024, the market is valued at 2.96 USD Billion, laying the groundwork for future growth.
    • Growing adoption of electric vehicles due to increasing environmental concerns is a major market driver.

    Market Size & Forecast

    2024 Market Size 2.96 (USD Billion)
    2035 Market Size 16.1 (USD Billion)
    CAGR (2025-2035) 16.66%

    Major Players

    Tesla, Inc., Contemporary Amperex Technology Co., Limited, Sanden Holdings Corporation, Panasonic Corporation, Valeo, Hanon Systems Co. Ltd, Modine Manufacturing Company, DENSO Corporation, EZETA, Johnson Controls International plc, Samsung SDI, LG Energy Solution, BYD Company Ltd, Fuhrmeister, MAHLE Group

    Electric Vehicle Battery Cooling Plate Market Trends

    The market for battery cooling plates for electric cars (EVs) is expected to develop significantly due to the increasing demand for EVs. Globally, governments are enacting laws to encourage the use of EVs, which is increasing the production of these vehicles. In order to solve the overheating problems with EV batteries, effective battery cooling devices are therefore required.

    The rising acceptance of liquid cooling systems is one of the major industry trends in the electric car battery cooling plate market. When compared to conventional air-cooling techniques, these systems provide better cooling performance, which extends battery life and reliability.

    Furthermore, the use of cutting-edge materials like graphene and nanofluids provides enhanced heat dispersion and thermal conductivity.

    Additionally, the industry offers chances for the creation of innovative designs and technology. Phase-change materials, for example, can be used into cooling plates to improve heat absorption and release, resulting in more effective temperature management.

    Additionally, the development of lightweight and flexible cooling plates makes it possible to incorporate them into a variety of vehicle designs. Manufacturers may differentiate their products and meet the changing demands of the EV industry by investigating these prospects.

    The increasing emphasis on thermal management solutions in electric vehicles is driving innovation in battery cooling technologies, which are essential for enhancing performance and safety.

    U.S. Department of Energy

    Electric Vehicle Battery Cooling Plate Market Drivers

    Market Growth Projections

    The Global Electric Vehicle Battery Cooling Plate Market Industry is projected to experience substantial growth in the coming years. With an estimated market value of 2.96 USD Billion in 2024, the industry is expected to reach 16.1 USD Billion by 2035. This growth trajectory indicates a compound annual growth rate (CAGR) of 16.66% from 2025 to 2035. Such projections highlight the increasing importance of battery cooling solutions in the electric vehicle sector, as manufacturers strive to meet the demands of a rapidly evolving market.

    Growing Awareness of Battery Safety

    The heightened awareness surrounding battery safety is a crucial driver for the Global Electric Vehicle Battery Cooling Plate Market Industry. Incidents related to battery overheating have raised concerns among consumers and manufacturers alike, leading to a demand for enhanced cooling solutions. Effective thermal management is essential to prevent battery failures and ensure the safety of electric vehicles. As a result, manufacturers are increasingly focusing on developing advanced cooling plates that can mitigate risks associated with battery overheating, thereby fostering market growth and enhancing consumer confidence in electric vehicle technology.

    Rising Demand for Electric Vehicles

    The increasing global demand for electric vehicles is a primary driver for the Global Electric Vehicle Battery Cooling Plate Market Industry. As consumers and governments alike prioritize sustainable transportation, the market for electric vehicles is projected to grow significantly. By 2024, the market is expected to reach 2.96 USD Billion, reflecting a robust shift towards electrification in the automotive sector. This surge necessitates advanced battery cooling solutions to enhance performance and longevity, thereby driving the demand for innovative cooling plates that can efficiently manage thermal conditions in electric vehicle batteries.

    Expansion of Charging Infrastructure

    The expansion of electric vehicle charging infrastructure is a significant factor contributing to the growth of the Global Electric Vehicle Battery Cooling Plate Market Industry. As more charging stations become available, the adoption of electric vehicles is likely to increase, driving demand for efficient battery cooling solutions. The availability of fast-charging options necessitates advanced cooling technologies to manage the heat generated during rapid charging. This trend suggests that the market for battery cooling plates will continue to expand, aligning with the projected CAGR of 16.66% from 2025 to 2035, as the infrastructure supports a growing fleet of electric vehicles.

    Government Regulations and Incentives

    Government regulations aimed at reducing carbon emissions are significantly influencing the Global Electric Vehicle Battery Cooling Plate Market Industry. Many countries are implementing stringent emissions standards and providing incentives for electric vehicle adoption. These policies encourage manufacturers to develop more efficient battery cooling systems, as effective thermal management is essential for meeting regulatory requirements. The push for greener technologies is likely to result in increased investments in battery cooling solutions, thereby expanding the market as electric vehicle production ramps up in response to favorable regulatory environments.

    Technological Advancements in Battery Cooling Solutions

    Technological innovations in battery cooling systems are propelling the Global Electric Vehicle Battery Cooling Plate Market Industry forward. Enhanced cooling technologies, such as liquid cooling and phase change materials, are being developed to optimize battery performance and safety. These advancements not only improve the efficiency of electric vehicles but also extend battery life, which is crucial for consumer acceptance. As the industry evolves, manufacturers are likely to invest in research and development to create more effective cooling solutions, further stimulating market growth and potentially leading to a market valuation of 16.1 USD Billion by 2035.

    Market Segment Insights

    Electric Vehicle Battery Cooling Plate Market Cooling Medium Insights

    The electric vehicle battery cooling plate market is expected to witness significant growth in the coming years, with the rising demand for electric vehicles. The cooling medium segment plays a crucial role in maintaining the optimal temperature of the battery pack, ensuring its performance and longevity.

    Among the different cooling media used in electric vehicle battery cooling plates, liquid cooling and air cooling are the two primary types. Liquid cooling involves the circulation of a coolant, such as water or glycol-based fluids, through channels or tubes within the cooling plate.

    This method provides efficient heat transfer and precise temperature control, making it suitable for high-power and high-performance electric vehicles. The liquid cooling segment in the electric vehicle battery cooling plate market is projected to reach USD 4.5 billion by 2024, exhibiting a CAGR of 15.2%.

    Air cooling, on the other hand, utilizes fans or blowers to circulate air over the battery pack. This method is simpler and more cost-effective than liquid cooling, but it offers less efficient heat transfer and temperature control. The air-cooling segment in the electric vehicle battery cooling plate market is estimated to account for USD 2.2 billion by 2024, growing at a CAGR of 12.8%.

    The choice between liquid and air cooling depends on various factors, including the power output of the battery pack, the desired temperature range, and the cost considerations. Liquid cooling is preferred for high-performance electric vehicles, such as sports cars and luxury vehicles, where precise temperature control is critical.

    Electric Vehicle Battery Cooling Plate Market Battery Type Insights

    The Electric Vehicle Battery Cooling Plate Market is segmented by Battery Type into Lithium-ion Battery, Lead-Acid Battery, and Nickel-Metal Hydride Battery. Out of these, the Lithium-ion Battery segment is expected to hold the largest market share in the coming years, owing to its high energy density, long cycle life, and low maintenance requirements.

    The Lead-Acid Battery segment is expected to witness a steady growth rate due to its low cost and wide availability. The Nickel-Metal Hydride Battery segment is expected to grow at a moderate pace due to its high specific energy and power density.

    In 2023, the Electric Vehicle Battery Cooling Plate Market revenue for the Lithium-ion Battery segment is estimated to be around 1.5 billion USD, while the Lead-Acid Battery segment is expected to generate revenue of around 0.5 billion USD. The Nickel-Metal Hydride Battery segment is expected to contribute around 0.3 billion USD to the overall market revenue in the same year.

    Electric Vehicle Battery Cooling Plate Market Material Insights

    The Material segment of the Electric Vehicle Battery Cooling Plate Market is expected to witness significant growth in the coming years, driven by the increasing adoption of electric vehicles and the need for efficient battery cooling systems. Aluminum was the dominant material used in battery cooling plates, accounting for over 50% of the market share in 2023.

    Aluminum offers excellent thermal conductivity, corrosion resistance, and lightweight properties, making it an ideal choice for battery cooling applications. However, copper is gaining popularity due to its superior thermal conductivity and ability to withstand higher temperatures.

    Steel is another commonly used material, offering high strength and durability at a lower cost than aluminum or copper. Carbon fiber is a lightweight and high-strength material that is increasingly being used in high-performance electric vehicles due to its ability to dissipate heat effectively.

    Electric Vehicle Battery Cooling Plate Market Design Insights

    The Electric Vehicle Battery Cooling Plate Market is segmented into various designs, including Single-Layer, Multi-Layer, Tubular, and Plate-Fin. Among these, the Plate-Fin design is projected to dominate the market with a significant revenue share in 2024 and beyond. Plate-fin cooling plates offer enhanced heat transfer efficiency, leading to improved battery performance and durability.

    Their compact size and lightweight design make them suitable for integration into space-constrained electric vehicle battery packs. Furthermore, the increasing demand for high-performance electric vehicles is driving the adoption of advanced battery cooling technologies, contributing to the growth of the Plate-Fin segment in the Electric Vehicle Battery Cooling Plate Market.

    Electric Vehicle Battery Cooling Plate Market Application Insights

    The application segment of the Electric Vehicle Battery Cooling Plate Market can be divided into passenger vehicles, commercial vehicles, two-wheelers, and heavy-duty vehicles. Among these, passenger vehicles are expected to account for the largest share of the market in 2023, owing to the increasing demand for electric passenger cars.

    The growing popularity of electric vehicles in emerging economies is also contributing to the growth of this segment. Commercial vehicles are expected to be the second-largest segment, followed by two wheelers and heavy-duty vehicles.

    The increasing adoption of electric buses and trucks is driving the growth of the commercial vehicle segment. The two-wheeler segment is expected to witness significant growth, driven by the rising demand for electric scooters and motorcycles in urban areas. The heavy-duty vehicle segment is expected to grow at a steady pace, owing to the increasing adoption of electric mining and construction equipment.

    Get more detailed insights about Electric Vehicle Battery Cooling Plate Market Research Report — Global Forecast till 2032

    Regional Insights

    The regional market for Electric Vehicle Battery Cooling Plate Market is segmented into North America, Europe, APAC, South America, and MEA. North America held the largest market share in 2023, owing to the presence of major automotive manufacturers and early adoption of electric vehicles, with a market value of 1.208 USD Billion.

    Europe was the second-largest market, driven by government regulations promoting electric vehicle adoption and the presence of leading automotive OEMs, with a market value of 0.577 USD Billion in 2023. APAC witnessed the fastest growth over the forecast period, driven by the increasing demand for electric vehicles in China and India, with a market value of 0.483 USD Billion in 2023.

    South America and MEA had a relatively smaller market share but are expected to grow at a steady pace due to government initiatives promoting electric vehicle adoption, with market values of 0.156 USD Billion for South America and 0.156 USD Billion for MEA in 2023.

    Electric Vehicle Battery Cooling Plate Market Regional Insights

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Key Players and Competitive Insights

    Major players in the Electric Vehicle Battery Cooling Plate Market are still developing their products and technologies, and the competitive landscape is expected to change in the coming years.

    Leading Electric Vehicle Battery Cooling Plate Market players are focusing on developing innovative products and solutions to meet the growing demand for electric vehicles. The Electric Vehicle Battery Cooling Plate Market is expected to witness significant growth in the coming years, driven by the increasing demand for electric vehicles.

    Tesla, Inc. is one of the leading players in the Electric Vehicle Battery Cooling Plate Market. The company has a strong presence in the electric vehicle market and offers a wide range of electric vehicles, including the Model S, Model X, Model 3, and Model Y.

    Tesla's battery cooling plate technology is designed to provide optimal cooling performance for its electric vehicle batteries. The company's battery cooling plate technology is also used in its energy storage systems.

    Contemporary Amperex Technology Co., Limited (CATL) is another major player in the Electric Vehicle Battery Cooling Plate Market. The company is a leading manufacturer of lithium-ion batteries for electric vehicles and energy storage systems.

    CATL's battery cooling plate technology is designed to provide high cooling efficiency and durability. The company's battery cooling plate technology is used in a variety of electric vehicles, including those manufactured by Tesla, Inc.

    Key Companies in the Electric Vehicle Battery Cooling Plate Market market include

    Industry Developments

    • Q2 2024: Sanhua Automotive Launches Next-Gen Battery Liquid Cooling Plates for EVs Sanhua Automotive announced the commercial launch of its new generation battery liquid cooling plates designed for electric vehicles, featuring improved thermal management and lightweight construction to support fast-charging and extended battery life.
    • Q2 2024: Valeo Signs Multi-Year Supply Agreement with BYD for EV Battery Cooling Plates Valeo secured a multi-year contract to supply advanced battery cooling plates to BYD, supporting the Chinese automaker’s global expansion and new EV models with enhanced thermal management systems.
    • Q3 2024: Tesla Opens New Battery Cooling Plate Manufacturing Facility in Texas Tesla inaugurated a dedicated facility in Texas for the production of battery cooling plates, aiming to increase supply for its next-generation electric vehicles and improve battery performance and safety.
    • Q2 2024: Webasto Unveils Modular Battery Cooling Plate Platform for Commercial EVs Webasto introduced a modular battery cooling plate platform tailored for commercial electric vehicles, enabling flexible integration and improved thermal management for fleet operators.
    • Q1 2025: LG Magna e-Powertrain Announces $200M Investment in Battery Cooling Plate R&D LG Magna e-Powertrain revealed a $200 million investment in research and development for next-generation battery cooling plate technologies, targeting higher efficiency and scalability for global EV manufacturers.
    • Q2 2025: Mahle Wins Major Contract to Supply Battery Cooling Plates for European EV Startup Mahle secured a significant contract to supply battery cooling plates to a leading European electric vehicle startup, supporting the launch of their new high-performance EV model.
    • Q1 2024: Denso Expands Battery Cooling Plate Production Capacity in Japan Denso announced the expansion of its battery cooling plate production lines in Japan to meet rising demand from domestic and international EV manufacturers.
    • Q3 2024: Modine Manufacturing Launches High-Efficiency Battery Cooling Plate for EVs Modine Manufacturing introduced a new high-efficiency battery cooling plate designed for electric vehicles, featuring advanced heat transfer technology to support fast charging and improved battery safety.
    • Q2 2025: Hitachi Astemo Partners with Hyundai for Advanced EV Battery Cooling Plate Development Hitachi Astemo entered a partnership with Hyundai to co-develop advanced battery cooling plate solutions for next-generation electric vehicles, focusing on improved thermal management and energy efficiency.
    • Q1 2025: Valeo Appoints New Head of EV Thermal Management Division Valeo announced the appointment of a new executive to lead its EV thermal management division, overseeing the development and commercialization of battery cooling plate technologies.
    • Q4 2024: Bosch Receives Regulatory Approval for New Battery Cooling Plate Production Facility in Germany Bosch obtained regulatory approval to construct a new facility in Germany dedicated to manufacturing battery cooling plates for electric vehicles, supporting European automakers’ transition to zero-emission mobility.
    • Q3 2025: Sanhua Automotive Wins Supply Contract for Battery Cooling Plates with Rivian Sanhua Automotive secured a supply contract with Rivian to provide battery cooling plates for the automaker’s upcoming electric SUV and pickup models, enhancing battery safety and performance.

    Future Outlook

    Electric Vehicle Battery Cooling Plate Market Future Outlook

    The Electric Vehicle Battery Cooling Plate Market is projected to grow at a 16.66% CAGR from 2024 to 2035, driven by advancements in thermal management technologies and increasing EV adoption.

    New opportunities lie in:

    • Develop advanced materials for enhanced thermal conductivity and weight reduction.
    • Invest in smart cooling systems integrating IoT for real-time monitoring.
    • Collaborate with EV manufacturers to customize cooling solutions for specific vehicle models.

    By 2035, the market is poised for robust growth, reflecting a strong demand for innovative cooling solutions.

    Market Segmentation

    Electric Vehicle Battery Cooling Plate Market Design Outlook

    • Passenger Vehicles
    • Commercial Vehicles
    • Two-Wheelers
    • Heavy-Duty Vehicles

    Electric Vehicle Battery Cooling Plate Market Material Outlook

    • Single-Layer
    • Multi-Layer
    • Tubular
    • Plate-Fin

    Electric Vehicle Battery Cooling Plate Market Regional Outlook

    • North America
    • Europe
    • South America
    • Asia Pacific
    • Middle East and Africa

    Electric Vehicle Battery Cooling Plate Market Application Outlook

    • North America
    • Europe
    • South America
    • Asia Pacific
    • Middle East and Africa

    Electric Vehicle Battery Cooling Plate Market Battery Type Outlook

    • Aluminum
    • Copper
    • Steel
    • Carbon Fiber

    Electric Vehicle Battery Cooling Plate Market Cooling Medium Outlook

    • Lithium-ion Battery
    • Lead-Acid Battery
    • Nickel-Metal Hydride Battery

    Report Scope

    Report Attribute/Metric Details
    Market Size 2022 2.21(USD Billion)
    Market Size 2023 2.58(USD Billion)
    Market Size 2032 10.2(USD Billion)
    Compound Annual Growth Rate (CAGR) 16.5% (2024 - 2032)
    Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    Base Year 2023
    Market Forecast Period 2024 - 2032
    Historical Data 2019 - 2023
    Market Forecast Units USD Billion
    Key Companies Profiled CATL, Contemporary Amperex Technology Co., Limited, Sanden Holdings Corporation, Panasonic Corporation, Valeo, Hanon Systems Co. Ltd, Modine Manufacturing Company, DENSO Corporation, EZETA, Johnson Controls International plc, Samsung SDI, LG Energy Solution, BYD Company Ltd, Fuhrmeister, MAHLE Group
    Segments Covered Cooling Medium, Battery Type, Material, Design, Application, Regional
    Key Market Opportunities 1 Rapid EV adoption 2 Growing demand for high-power batteries 3 Government incentives for EV infrastructure 4 Technological advancements in cooling systems 5 Increased use of liquid cooling systems
    Key Market Dynamics 1 Increasing demand for electric vehicles 2 Growing adoption of liquid cooling systems 3 Innovations in cooling plate designs 4 Government incentives and regulations 5 Focus on thermal management efficiency
    Countries Covered North America, Europe, APAC, South America, MEA

    FAQs

    What is the market size of the Electric Vehicle Battery Cooling Plate Market?

    The Electric Vehicle Battery Cooling Plate Market is expected to reach USD 10.2 Billion by 2032, growing at a CAGR of 16.5% from 2024 to 2032.

    Which region dominated the Electric Vehicle Battery Cooling Plate Market in 2023?

    The Asia-Pacific region dominated the Electric Vehicle Battery Cooling Plate Market, accounting for a significant share of the market in 2023 and is projected to continue its dominance throughout the forecast period.

    What are the key factors driving the growth of the Electric Vehicle Battery Cooling Plate Market?

    The growth of the Electric Vehicle Battery Cooling Plate Market is primarily driven by the increasing demand for electric vehicles, rising concerns over battery safety, and government regulations promoting the adoption of electric vehicles.

    Who are the key competitors in the Electric Vehicle Battery Cooling Plate Market?

    Some of the key competitors in the Electric Vehicle Battery Cooling Plate Market include Valeo, Denso Corporation, 3M, Eberspächer, and Modine Manufacturing Company.

    What are the major applications of Electric Vehicle Battery Cooling Plates?

    Electric Vehicle Battery Cooling Plates are primarily used in electric vehicles to regulate the temperature of battery packs, ensuring optimal performance and extending battery life.

    What are the different types of Electric Vehicle Battery Cooling Plates available?

    Electric Vehicle Battery Cooling Plates come in various types, including liquid-cooled plates, air-cooled plates, and phase change material-based plates, each with its own advantages and applications.

    What are the challenges faced by the Electric Vehicle Battery Cooling Plate Market?

    The Electric Vehicle Battery Cooling Plate Market faces challenges such as the need for efficient and cost-effective cooling solutions, stringent safety regulations, and the development of advanced battery technologies.

    What are the opportunities for growth in the Electric Vehicle Battery Cooling Plate Market?

    Opportunities for growth in the Electric Vehicle Battery Cooling Plate Market include the increasing adoption of electric vehicles, technological advancements, and government initiatives to promote sustainable transportation.

    What is the expected CAGR of the Electric Vehicle Battery Cooling Plate Market?

    The Electric Vehicle Battery Cooling Plate Market is expected to grow at a CAGR of 16.5% from 2024 to 2032.

    What are the key trends shaping the Electric Vehicle Battery Cooling Plate Market?

    Key trends shaping the Electric Vehicle Battery Cooling Plate Market include the integration of advanced materials, the development of lightweight and compact cooling systems, and the adoption of sustainable manufacturing practices.

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