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    Electric Vehicle Battery Cooling Plate Market

    ID: MRFR/AM/38861-HCR
    128 Pages
    Sejal Akre
    October 2025

    Electric Vehicle Battery Cooling Plate Market Research Report By Cooling Medium (Liquid Cooling, Air Cooling), By Battery Type (Lithium-ion Battery, Lead-Acid Battery, Nickel-Metal Hydride Battery), By Material (Aluminum, Copper, Steel, Carbon Fiber), By Design (Single-Layer, Multi-Layer, Tubular, Plate-Fin), By Application (Passenger Vehicles, Commercial Vehicles, Two-Wheelers, Heavy-Duty Vehicles) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and Africa) - Forecast to 2035

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    Electric Vehicle Battery Cooling Plate Market Infographic
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    Electric Vehicle Battery Cooling Plate Market Summary

    As per MRFR analysis, the Electric Vehicle Battery Cooling Plate Market was estimated at 3.006 USD Billion in 2024. The Electric Vehicle Battery Cooling Plate industry is projected to grow from 3.502 USD Billion in 2025 to 16.13 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 16.5 during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The Electric Vehicle Battery Cooling Plate Market is poised for substantial growth driven by technological advancements and increasing demand for electric vehicles.

    • Advancements in material technology are enhancing the efficiency and performance of battery cooling plates.
    • Integration of smart technologies is becoming prevalent, allowing for better monitoring and management of battery temperatures.
    • North America remains the largest market, while the Asia-Pacific region is emerging as the fastest-growing area for battery cooling solutions.
    • The rising demand for electric vehicles and regulatory support for electric mobility are key drivers propelling market expansion.

    Market Size & Forecast

    2024 Market Size 3.006 (USD Billion)
    2035 Market Size 16.13 (USD Billion)
    CAGR (2025 - 2035) 16.5%

    Major Players

    Continental AG (DE), Denso Corporation (JP), Valeo SA (FR), Mahle GmbH (DE), Aptiv PLC (IE), LG Chem (KR), Samsung SDI (KR), BorgWarner Inc. (US)

    Electric Vehicle Battery Cooling Plate Market Trends

    The Electric Vehicle Battery Cooling Plate Market is currently experiencing a notable transformation driven by the increasing demand for efficient thermal management solutions in electric vehicles. As manufacturers strive to enhance battery performance and longevity, the focus on innovative cooling technologies has intensified. This market appears to be influenced by advancements in materials science, which enable the development of lightweight and highly conductive cooling plates. Furthermore, the growing emphasis on sustainability and energy efficiency in the automotive sector suggests a shift towards eco-friendly manufacturing practices, potentially reshaping the competitive landscape. In addition, the Electric Vehicle Battery Cooling Plate Market seems to be benefiting from the rising adoption of electric vehicles across various regions. As consumers become more environmentally conscious, the demand for electric vehicles is likely to surge, thereby increasing the need for effective battery cooling solutions. This trend indicates a promising future for the market, as stakeholders explore new opportunities for innovation and collaboration. The integration of smart technologies into cooling systems may also play a crucial role in optimizing performance, suggesting that the market is on the brink of significant advancements that could redefine industry standards.

    Advancements in Material Technology

    The Electric Vehicle Battery Cooling Plate Market is witnessing a trend towards the use of advanced materials that enhance thermal conductivity and reduce weight. Innovations in composites and metals are likely to improve the efficiency of cooling systems, thereby contributing to better battery performance.

    Integration of Smart Technologies

    There is a growing inclination towards incorporating smart technologies within cooling systems. This trend may lead to the development of intelligent cooling plates that can adapt to varying thermal conditions, optimizing battery performance and extending lifespan.

    Sustainability and Eco-Friendly Practices

    The market appears to be shifting towards sustainable manufacturing practices. As environmental concerns rise, manufacturers are likely to adopt eco-friendly materials and processes, aligning with the broader goals of reducing carbon footprints in the automotive industry.

    The increasing emphasis on thermal management solutions in electric vehicles is driving innovation in battery cooling technologies, which are essential for enhancing performance and safety.

    U.S. Department of Energy

    Electric Vehicle Battery Cooling Plate Market Drivers

    Increased Focus on Battery Safety

    The emphasis on battery safety is becoming increasingly critical in the Electric Vehicle Battery Cooling Plate Market. As electric vehicles become more prevalent, concerns regarding battery fires and thermal runaway incidents have prompted manufacturers to prioritize safety features in battery design. Effective cooling systems are essential to mitigate these risks, leading to a heightened demand for advanced cooling plates. The market is likely to expand as companies invest in safety-enhancing technologies, ensuring that their products not only perform well but also adhere to safety regulations. This focus on safety is a vital driver for the Electric Vehicle Battery Cooling Plate Market, influencing design and manufacturing processes.

    Rising Demand for Electric Vehicles

    The increasing adoption of electric vehicles (EVs) is a primary driver for the Electric Vehicle Battery Cooling Plate Market. As consumers and manufacturers alike prioritize sustainability and reduced carbon footprints, the demand for EVs has surged. According to recent data, the sales of electric vehicles have seen a compound annual growth rate (CAGR) of over 20% in the last few years. This trend necessitates efficient battery cooling solutions to enhance performance and longevity, thereby propelling the market for cooling plates. The Electric Vehicle Battery Cooling Plate Market is expected to benefit from this growing demand, as manufacturers seek innovative cooling technologies to meet the needs of high-performance EV batteries.

    Growing Investment in EV Infrastructure

    The expansion of electric vehicle infrastructure is a crucial driver for the Electric Vehicle Battery Cooling Plate Market. As charging stations and support facilities proliferate, the need for efficient battery management systems becomes more pronounced. This infrastructure development encourages the adoption of electric vehicles, which in turn drives demand for advanced battery cooling solutions. Investments in charging networks and battery swapping stations are expected to create a robust ecosystem for electric mobility, further stimulating the Electric Vehicle Battery Cooling Plate Market. The interplay between infrastructure growth and battery technology advancements is likely to shape the future landscape of the market.

    Regulatory Support for Electric Mobility

    Government regulations promoting electric mobility are a significant driver for the Electric Vehicle Battery Cooling Plate Market. Many countries have implemented stringent emissions standards and incentives for electric vehicle adoption, which in turn boosts the demand for efficient battery cooling solutions. For instance, various regions have set ambitious targets for phasing out internal combustion engines, thereby accelerating the transition to electric vehicles. This regulatory environment creates a favorable landscape for the Electric Vehicle Battery Cooling Plate Market, as manufacturers are compelled to develop advanced cooling technologies to comply with new standards and meet consumer expectations for performance and safety.

    Technological Innovations in Battery Design

    Technological advancements in battery design are significantly influencing the Electric Vehicle Battery Cooling Plate Market. Innovations such as solid-state batteries and improved lithium-ion technologies require advanced cooling solutions to maintain optimal operating temperatures. As battery capacities increase, the heat generated during operation also rises, necessitating effective thermal management systems. The market is projected to grow as manufacturers invest in research and development to create more efficient cooling plates that can handle the demands of next-generation batteries. This focus on innovation not only enhances battery performance but also extends the lifespan of EV batteries, making it a crucial driver for the Electric Vehicle Battery Cooling Plate Market.

    Market Segment Insights

    By Cooling Medium: Liquid Cooling (Largest) vs. Air Cooling (Fastest-Growing)

    The Electric Vehicle Battery Cooling Plate Market is primarily divided into two segments based on the cooling medium: liquid cooling and air cooling. Liquid cooling currently holds the largest share of the market, favored for its efficiency in thermal management and its ability to maintain optimal battery temperatures even under high-stress conditions. In contrast, air cooling is gaining traction, particularly in budget-friendly electric vehicle models, as it offers simplicity and ease of implementation, appealing to a different segment of the market.

    Cooling Technology: Liquid Cooling (Dominant) vs. Air Cooling (Emerging)

    Liquid cooling systems have established themselves as the dominant technology within the Electric Vehicle Battery Cooling Plate Market due to their superior performance in maintaining battery temperature. These systems leverage coolant fluids that circulate around the battery cells, effectively dissipating heat and enhancing overall efficiency. As electric vehicles are evolving, liquid cooling represents a mature technology that supports high-performance applications. Meanwhile, air cooling systems are emerging as a competitive alternative, especially in mass-market electric vehicles where cost-effectiveness is key. While typically less effective than liquid cooling, air cooling is seen as a solution that can simplify design and reduce complexity, appealing increasingly to manufacturers looking to balance performance with affordability.

    By Battery Type: Lithium-ion Battery (Largest) vs. Lead-Acid Battery (Fastest-Growing)

    In the Electric Vehicle Battery Cooling Plate Market, Lithium-ion batteries hold the largest share due to their widespread adoption and superior energy density compared to other battery types. They have become the industry standard for electric vehicles, driven by advancements in technology and scalability. Lead-Acid batteries, while traditionally significant in larger vehicles, are currently witnessing a resurgence, fueled by their cost-effectiveness and improved recycling capabilities. As manufacturers look for economical solutions, this segment is anticipated to grow rapidly.

    Battery Type: Lithium-ion (Dominant) vs. Nickel-Metal Hydride (Emerging)

    Lithium-ion batteries dominate the Electric Vehicle Battery Cooling Plate Market owing to their high charging efficiency and longevity, making them ideal for modern electric vehicles. Their established infrastructure and continual enhancements in battery technology further consolidate their position. In contrast, Nickel-Metal Hydride batteries are emerging as a more sustainable alternative due to their lesser environmental impact and rising demand for hybrid vehicles. While they currently hold a smaller market share compared to Lithium-ion, their growth potential is significant, especially as consumers and manufacturers increasingly prioritize sustainable energy solutions.

    By Material: Aluminum (Largest) vs. Copper (Fastest-Growing)

    The Electric Vehicle Battery Cooling Plate Market exhibits a diverse material utilization landscape characterized mainly by Aluminum, Copper, Steel, and Carbon Fiber. Among these, Aluminum commands the largest share, thanks to its excellent thermal conductivity, lightweight nature, and cost-effectiveness, making it the preferred choice for many manufacturers. Copper, while not as dominant, is experiencing rapid adoption in high-performance applications due to its superior thermal properties, presenting an exciting shift in market share dynamics as electric vehicles strive for efficiency.

    Aluminum (Dominant) vs. Copper (Emerging)

    Aluminum, regarded as the dominant material in the Electric Vehicle Battery Cooling Plate Market, is favored for its balance of performance and affordability. Its properties allow for enhanced heat dissipation, which is critical in maintaining battery efficiency and longevity. In contrast, Copper is emerging as a significant player, known for its exceptional thermal conductivity. This characteristic positions Copper as an ideal material for high-performance cooling plates designed for premium electric vehicles. However, its higher cost restricts widespread adoption, yet ongoing advancements in manufacturing processes may soon alleviate these cost concerns, paving the way for broader application in the industry.

    By Design: Multi-Layer (Largest) vs. Tubular (Fastest-Growing)

    In the Electric Vehicle Battery Cooling Plate Market, the segment distribution reveals that Multi-Layer designs dominate the market share due to their superior thermal management capabilities and enhanced efficiency. Single-Layer designs hold a fair share but are gradually being overshadowed by the advancements in Multi-Layer and Tubular technologies. Plate-Fin designs, while effective, face a competitive landscape that limits their share in comparison to the leading designs.

    Designs: Multi-Layer (Dominant) vs. Tubular (Emerging)

    Multi-Layer cooling plates are characterized by their complex structure that provides exceptional heat dissipation, making them a preferred choice in high-performance electric vehicle applications. Their dominance is attributed to the increasing demand for efficient battery cooling solutions that ensure optimal vehicle performance and safety. On the other hand, Tubular designs are emerging rapidly, gaining traction for their lightweight and compact nature. These designs are particularly appealing for newer electric vehicles aiming to reduce weight without compromising on cooling efficiency. As manufacturers focus on innovation, both designs are likely to play pivotal roles in shaping the future of battery thermal management.

    By Application: Passenger Vehicles (Largest) vs. Commercial Vehicles (Fastest-Growing)

    The Electric Vehicle Battery Cooling Plate Market showcases a remarkable distribution among its application segments, with passenger vehicles holding the largest share. This sector's dominance is attributed to the increasing consumer shift towards electric vehicles, which emphasizes the need for efficient cooling systems to enhance battery performance and longevity. On the other hand, commercial vehicles are experiencing rapid growth, driven by the rise in electric fleets and heightened demand for sustainable transport solutions.

    Passenger Vehicles (Dominant) vs. Commercial Vehicles (Emerging)

    Passenger vehicles are positioned as the dominant segment within the electric vehicle battery cooling plate market, primarily due to their substantial contribution to the overall EV sales. These vehicles require advanced cooling technologies to maintain optimal battery temperature, ensuring safety and performance. Conversely, commercial vehicles are emerging as a significant player, propelled by the transition to electrification in logistics and public transport. This category is seeing investments in innovative cooling solutions that cater to the unique operational demands of commercial applications, making it a rapidly evolving segment that seeks to optimize efficiency and reduce operational costs.

    Get more detailed insights about Electric Vehicle Battery Cooling Plate Market

    Regional Insights

    The regional market for Electric Vehicle Battery Cooling Plate Market is segmented into North America, Europe, APAC, South America, and MEA. North America held the largest market share in 2023, owing to the presence of major automotive manufacturers and early adoption of electric vehicles, with a market value of 1.208 USD Billion.

    Europe was the second-largest market, driven by government regulations promoting electric vehicle adoption and the presence of leading automotive OEMs, with a market value of 0.577 USD Billion in 2023. APAC witnessed the fastest growth over the forecast period, driven by the increasing demand for electric vehicles in China and India, with a market value of 0.483 USD Billion in 2023.

    South America and MEA had a relatively smaller market share but are expected to grow at a steady pace due to government initiatives promoting electric vehicle adoption, with market values of 0.156 USD Billion for South America and 0.156 USD Billion for MEA in 2023.

    Electric Vehicle Battery Cooling Plate Market Regional Insights

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Key Players and Competitive Insights

    Major players in the Electric Vehicle Battery Cooling Plate Market are still developing their products and technologies, and the competitive landscape is expected to change in the coming years.

    Leading Electric Vehicle Battery Cooling Plate Market players are focusing on developing innovative products and solutions to meet the growing demand for electric vehicles. The Electric Vehicle Battery Cooling Plate Market is expected to witness significant growth in the coming years, driven by the increasing demand for electric vehicles.

    Tesla, Inc. is one of the leading players in the Electric Vehicle Battery Cooling Plate Market. The company has a strong presence in the electric vehicle market and offers a wide range of electric vehicles, including the Model S, Model X, Model 3, and Model Y.

    Tesla's battery cooling plate technology is designed to provide optimal cooling performance for its electric vehicle batteries. The company's battery cooling plate technology is also used in its energy storage systems.

    Contemporary Amperex Technology Co., Limited (CATL) is another major player in the Electric Vehicle Battery Cooling Plate Market. The company is a leading manufacturer of lithium-ion batteries for electric vehicles and energy storage systems.

    CATL's battery cooling plate technology is designed to provide high cooling efficiency and durability. The company's battery cooling plate technology is used in a variety of electric vehicles, including those manufactured by Tesla, Inc.

    Key Companies in the Electric Vehicle Battery Cooling Plate Market market include

    Industry Developments

    • Q2 2024: Sanhua Automotive Launches Next-Gen Battery Liquid Cooling Plates for EVs Sanhua Automotive announced the commercial launch of its new generation battery liquid cooling plates designed for electric vehicles, featuring improved thermal management and lightweight construction to support fast-charging and extended battery life.
    • Q2 2024: Valeo Signs Multi-Year Supply Agreement with BYD for EV Battery Cooling Plates Valeo secured a multi-year contract to supply advanced battery cooling plates to BYD, supporting the Chinese automaker’s global expansion and new EV models with enhanced thermal management systems.
    • Q3 2024: Tesla Opens New Battery Cooling Plate Manufacturing Facility in Texas Tesla inaugurated a dedicated facility in Texas for the production of battery cooling plates, aiming to increase supply for its next-generation electric vehicles and improve battery performance and safety.
    • Q2 2024: Webasto Unveils Modular Battery Cooling Plate Platform for Commercial EVs Webasto introduced a modular battery cooling plate platform tailored for commercial electric vehicles, enabling flexible integration and improved thermal management for fleet operators.
    • Q1 2025: LG Magna e-Powertrain Announces $200M Investment in Battery Cooling Plate R&D LG Magna e-Powertrain revealed a $200 million investment in research and development for next-generation battery cooling plate technologies, targeting higher efficiency and scalability for global EV manufacturers.
    • Q2 2025: Mahle Wins Major Contract to Supply Battery Cooling Plates for European EV Startup Mahle secured a significant contract to supply battery cooling plates to a leading European electric vehicle startup, supporting the launch of their new high-performance EV model.
    • Q1 2024: Denso Expands Battery Cooling Plate Production Capacity in Japan Denso announced the expansion of its battery cooling plate production lines in Japan to meet rising demand from domestic and international EV manufacturers.
    • Q3 2024: Modine Manufacturing Launches High-Efficiency Battery Cooling Plate for EVs Modine Manufacturing introduced a new high-efficiency battery cooling plate designed for electric vehicles, featuring advanced heat transfer technology to support fast charging and improved battery safety.
    • Q2 2025: Hitachi Astemo Partners with Hyundai for Advanced EV Battery Cooling Plate Development Hitachi Astemo entered a partnership with Hyundai to co-develop advanced battery cooling plate solutions for next-generation electric vehicles, focusing on improved thermal management and energy efficiency.
    • Q1 2025: Valeo Appoints New Head of EV Thermal Management Division Valeo announced the appointment of a new executive to lead its EV thermal management division, overseeing the development and commercialization of battery cooling plate technologies.
    • Q4 2024: Bosch Receives Regulatory Approval for New Battery Cooling Plate Production Facility in Germany Bosch obtained regulatory approval to construct a new facility in Germany dedicated to manufacturing battery cooling plates for electric vehicles, supporting European automakers’ transition to zero-emission mobility.
    • Q3 2025: Sanhua Automotive Wins Supply Contract for Battery Cooling Plates with Rivian Sanhua Automotive secured a supply contract with Rivian to provide battery cooling plates for the automaker’s upcoming electric SUV and pickup models, enhancing battery safety and performance.

    Future Outlook

    Electric Vehicle Battery Cooling Plate Market Future Outlook

    The Electric Vehicle Battery Cooling Plate Market is projected to grow at a 16.5% CAGR from 2024 to 2035, driven by increasing EV adoption and technological advancements.

    New opportunities lie in:

    • Development of lightweight, high-efficiency cooling plates for enhanced vehicle performance.
    • Integration of smart cooling technologies for real-time thermal management.
    • Expansion into emerging markets with tailored cooling solutions for local EV manufacturers.

    By 2035, the market is expected to be robust, driven by innovation and increased demand.

    Market Segmentation

    Electric Vehicle Battery Cooling Plate Market Design Outlook

    • Single-Layer
    • Multi-Layer
    • Tubular
    • Plate-Fin

    Electric Vehicle Battery Cooling Plate Market Material Outlook

    • Aluminum
    • Copper
    • Steel
    • Carbon Fiber

    Electric Vehicle Battery Cooling Plate Market Application Outlook

    • Passenger Vehicles
    • Commercial Vehicles
    • Two-Wheelers
    • Heavy-Duty Vehicles

    Electric Vehicle Battery Cooling Plate Market Battery Type Outlook

    • Lithium-ion Battery
    • Lead-Acid Battery
    • Nickel-Metal Hydride Battery

    Electric Vehicle Battery Cooling Plate Market Cooling Medium Outlook

    • Liquid Cooling
    • Air Cooling

    Report Scope

    MARKET SIZE 20243.006(USD Billion)
    MARKET SIZE 20253.502(USD Billion)
    MARKET SIZE 203516.13(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR)16.5% (2024 - 2035)
    REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR2024
    Market Forecast Period2025 - 2035
    Historical Data2019 - 2024
    Market Forecast UnitsUSD Billion
    Key Companies ProfiledMarket analysis in progress
    Segments CoveredMarket segmentation analysis in progress
    Key Market OpportunitiesAdvancements in thermal management technologies enhance performance in the Electric Vehicle Battery Cooling Plate Market.
    Key Market DynamicsRising demand for efficient thermal management solutions drives innovation in electric vehicle battery cooling plate technology.
    Countries CoveredNorth America, Europe, APAC, South America, MEA

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    FAQs

    What is the market size of the Electric Vehicle Battery Cooling Plate Market?

    The Electric Vehicle Battery Cooling Plate Market is expected to reach USD 10.2 Billion by 2032, growing at a CAGR of 16.5% from 2024 to 2032.

    Which region dominated the Electric Vehicle Battery Cooling Plate Market in 2023?

    The Asia-Pacific region dominated the Electric Vehicle Battery Cooling Plate Market, accounting for a significant share of the market in 2023 and is projected to continue its dominance throughout the forecast period.

    What are the key factors driving the growth of the Electric Vehicle Battery Cooling Plate Market?

    The growth of the Electric Vehicle Battery Cooling Plate Market is primarily driven by the increasing demand for electric vehicles, rising concerns over battery safety, and government regulations promoting the adoption of electric vehicles.

    Who are the key competitors in the Electric Vehicle Battery Cooling Plate Market?

    Some of the key competitors in the Electric Vehicle Battery Cooling Plate Market include Valeo, Denso Corporation, 3M, Eberspächer, and Modine Manufacturing Company.

    What are the major applications of Electric Vehicle Battery Cooling Plates?

    Electric Vehicle Battery Cooling Plates are primarily used in electric vehicles to regulate the temperature of battery packs, ensuring optimal performance and extending battery life.

    What are the different types of Electric Vehicle Battery Cooling Plates available?

    Electric Vehicle Battery Cooling Plates come in various types, including liquid-cooled plates, air-cooled plates, and phase change material-based plates, each with its own advantages and applications.

    What are the challenges faced by the Electric Vehicle Battery Cooling Plate Market?

    The Electric Vehicle Battery Cooling Plate Market faces challenges such as the need for efficient and cost-effective cooling solutions, stringent safety regulations, and the development of advanced battery technologies.

    What are the opportunities for growth in the Electric Vehicle Battery Cooling Plate Market?

    Opportunities for growth in the Electric Vehicle Battery Cooling Plate Market include the increasing adoption of electric vehicles, technological advancements, and government initiatives to promote sustainable transportation.

    What is the expected CAGR of the Electric Vehicle Battery Cooling Plate Market?

    The Electric Vehicle Battery Cooling Plate Market is expected to grow at a CAGR of 16.5% from 2024 to 2032.

    What are the key trends shaping the Electric Vehicle Battery Cooling Plate Market?

    Key trends shaping the Electric Vehicle Battery Cooling Plate Market include the integration of advanced materials, the development of lightweight and compact cooling systems, and the adoption of sustainable manufacturing practices.

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