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    Discrete Automation Market

    ID: MRFR/ICT/26978-HCR
    128 Pages
    Aarti Dhapte
    September 2025

    Discrete Automation Market Research Report By Component (Hardware, Software, Services), By Industry (Automotive, Electronics, Food and Beverage, Pharmaceutical, Semiconductor), By Application (Assembly, Inspection, Material Handling, Packaging, Testing) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and Africa) - Forecast to 2034

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    Discrete Automation Market Research Report — Global Forecast till 2034 Infographic
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    Discrete Automation Market Summary

    The Global Discrete Automation Market is projected to grow from 138.3 USD Billion in 2024 to 240.6 USD Billion by 2035, reflecting a robust growth trajectory.

    Key Market Trends & Highlights

    Discrete Automation Key Trends and Highlights

    • The market is expected to reach 240.6 USD Billion by 2035, indicating a substantial increase from 138.3 USD Billion in 2024.
    • A compound annual growth rate (CAGR) of 5.17% is anticipated from 2025 to 2035, showcasing steady growth in the sector.
    • The market's expansion is driven by increasing demand for automation solutions across various industries.
    • Growing adoption of automation technologies due to the need for operational efficiency is a major market driver.

    Market Size & Forecast

    2024 Market Size 138.3 (USD Billion)
    2035 Market Size 240.6 (USD Billion)
    CAGR (2025-2035) 5.17%

    Major Players

    Siemens, Mitsubishi Electric, Yaskawa Electric Corporation, Endress+Hauser, Schneider Electric, Yokogawa Electric Corporation, GEA Group, Krones, Rockwell Automation, Honeywell, General Electric, ABB, Emerson Electric, Fanuc Corporation, Omron

    Discrete Automation Market Trends

    Key Market DriversThe Discrete Automation Market is driven by the increasing demand for automation in manufacturing, rising adoption of the Industrial Internet of Things (IIoT), and growing government initiatives to promote digitalization in industries. Additionally, the need for improved efficiency, productivity, and safety is propelling market growth.Opportunities to be Explored or CapturedUntapped opportunities lie in the integration of advanced technologies such as artificial intelligence (AI), machine learning (ML), and cloud computing into discrete automation systems. This enhances automation capabilities and enables predictive maintenance and optimization.

    The market also offers growth potential in emerging industries like aerospace, healthcare, and food and beverage.

    Trends in Recent Times Recent trends in the Discrete Automation Market include the adoption of modular automation solutions for flexibility and scalability. AI and ML are becoming integral to automation processes, allowing for more precise control and predictive analytics. Additionally, the market is witnessing a shift towards decentralized automation architectures, providing greater autonomy and efficiency.

    Figure 1: Discrete Automation Market, 2025 - 2034

    Source Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    The Global Discrete Automation Market is poised for transformative growth, driven by advancements in technology and increasing demand for automation solutions across various industries.

    U.S. Department of Commerce

    Discrete Automation Market Drivers

    Rising Labor Costs

    Increasing labor costs across the globe are driving the Global Discrete Automation Market Industry towards automation solutions. Companies are compelled to invest in automated systems to maintain competitiveness and profitability. For example, in regions with high labor costs, such as North America and Western Europe, businesses are increasingly adopting automation technologies to offset these expenses. This trend is expected to contribute to the market's growth, with projections indicating a value of 240.6 USD Billion by 2035. The shift towards automation not only addresses labor cost challenges but also enhances production efficiency.

    Global Economic Growth

    The Global Discrete Automation Market Industry is poised to benefit from overall global economic growth, which fosters increased industrial production and investment in automation technologies. As economies expand, businesses are more inclined to invest in advanced manufacturing solutions to enhance productivity and efficiency. The anticipated compound annual growth rate of 5.17% from 2025 to 2035 reflects this trend, as industries recognize the need for automation to remain competitive in a rapidly evolving market landscape. Economic growth thus serves as a catalyst for the adoption of discrete automation solutions across various sectors.

    Demand for Customization

    The Global Discrete Automation Market Industry is witnessing a growing demand for customized solutions tailored to specific industry needs. As consumer preferences evolve, manufacturers are compelled to adapt their production processes to offer personalized products. Automation technologies facilitate this flexibility, enabling rapid changes in production lines without significant downtime. This trend is particularly evident in sectors such as automotive and electronics, where customization is paramount. The ability to quickly adjust to market demands positions automation as a critical component in maintaining competitive advantage, further propelling market growth.

    Market Growth Projections

    The Global Discrete Automation Market Industry is projected to experience substantial growth, with forecasts indicating a market value of 138.3 USD Billion in 2024 and 240.6 USD Billion by 2035. This growth trajectory suggests a compound annual growth rate of 5.17% from 2025 to 2035, highlighting the increasing adoption of automation technologies across diverse industries. Factors such as technological advancements, rising labor costs, and sustainability initiatives are likely to drive this expansion. The market's evolution reflects a broader trend towards digitization and efficiency in manufacturing processes, positioning automation as a cornerstone of future industrial strategies.

    Sustainability Initiatives

    Sustainability initiatives are increasingly influencing the Global Discrete Automation Market Industry as companies strive to reduce their environmental impact. Automation technologies contribute to energy efficiency and waste reduction, aligning with global sustainability goals. For instance, automated systems can optimize resource usage, leading to lower energy consumption and minimized waste generation. As regulatory pressures and consumer expectations regarding sustainability rise, businesses are more likely to invest in automation solutions that support these objectives. This shift not only enhances corporate responsibility but also drives market growth as organizations seek to implement greener practices.

    Technological Advancements

    The Global Discrete Automation Market Industry is experiencing a surge in technological advancements, particularly in robotics and artificial intelligence. These innovations enhance operational efficiency and reduce production costs, making automation more accessible to various sectors. For instance, the integration of AI in manufacturing processes allows for predictive maintenance, minimizing downtime and increasing productivity. As industries adopt these technologies, the market is projected to reach 138.3 USD Billion in 2024, indicating a robust demand for automated solutions that streamline operations and improve overall performance.

    Market Segment Insights

    Discrete Automation Market Component Insights

    The Discrete Automation Market is segmented into hardware, software and services. The hardware segment held the largest share of the market in 2023 and is expected to continue to dominate the market throughout the forecast period. The growth of the hardware segment can be attributed to the increasing adoption of industrial automation solutions and the rising demand for smart manufacturing technologies. The software segment is expected to witness significant growth over the forecast period.

    The growth of the software segment can be attributed to the increasing adoption of cloud-based automation software and the rising demand for data analytics and visualization tools.The services segment is also expected to witness significant growth over the forecast period. The growth of the services segment can be attributed to the increasing demand for consulting, implementation and maintenance services. Overall, the Discrete Automation Market is expected to witness significant growth over the forecast period.

    The growth of the market can be attributed to the increasing adoption of industrial automation solutions, the rising demand for smart manufacturing technologies, and the growing need for data analytics and visualization tools.

    Figure 2: Discrete Automation Market, By Condition, 2023 & 2032

    Source Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Discrete Automation Market Industry Insights

    The Discrete Automation Market is segmented into various industries, including automotive, electronics, food and beverage, pharmaceutical and semiconductor. The food and beverage industry is also witnessing substantial growth, with a market size of USD 15.23 billion in 2023 and projected to reach USD 22.37 billion by 2032, growing at a CAGR of 4.71%.

    Discrete Automation Market Application Insights

    The Discrete Automation Market is segmented by Application into Assembly, Inspection, Material Handling, Packaging and Testing. Among these, the Assembly segment held the largest market share in 2023, accounting for around 28.5% of the Discrete Automation Market revenue. The growth of this segment can be attributed to the increasing demand for automated assembly solutions in various industries, such as automotive, electronics and consumer goods. The Inspection segment is expected to witness significant growth over the forecast period due to the rising need for quality control and product safety.

    The Material Handling segment is also expected to grow steadily, driven by the increasing adoption of automated material handling systems in warehouses and distribution centers. The Packaging segment is expected to grow at a moderate pace, driven by the increasing demand for automated packaging solutions in the food, beverage and pharmaceutical industries. The Testing segment is expected to witness steady growth, driven by the increasing demand for automated testing solutions in various industries, such as automotive, electronics and healthcare.

    Get more detailed insights about Discrete Automation Market Research Report — Global Forecast till 2034

    Regional Insights

    The Discrete Automation Market segmentation by region provides valuable insights into the market's geographical distribution and growth potential. North America is anticipated to dominate the market with a projected revenue of USD 65.28 Billion in 2023, owing to the strong presence of key industry players and significant investments in automation technologies. Europe follows closely with a projected revenue of USD 42.35 Billion in 2023, driven by the increasing adoption of automation in manufacturing and automotive sectors.

    The Asia-Pacific region is expected to witness substantial growth with a projected revenue of USD 38.46 Billion in 2023, attributed to the growing manufacturing sector and government initiatives to promote automation.South America and the Middle East Africa (MEA) regions are anticipated to contribute a smaller share to the overall market revenue due to their developing industrial sectors and lower levels of automation adoption.

    Figure 3: Discrete Automation Market, By Regional, 2023 & 2032Discrete Automation Market Regional

    Source Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Key Players and Competitive Insights

    Major players in Discrete Automation Market industry are adopting various strategies to gain a competitive advantage. Leading Discrete Automation Market players are focusing on developing new products and technologies to cater to the evolving needs of customers. They are also investing in research and development to improve their product offerings. Discrete Automation Market development is being driven by the increasing adoption of automation solutions across various industries. The growing need for efficiency and productivity is also contributing to the growth of the Discrete Automation Market.Schneider Electric is a leading player in the Discrete Automation Market industry.

    The company offers a wide range of automation solutions, including programmable logic controllers (PLCs), industrial computers and software. Schneider Electric also provides consulting and engineering services to help customers implement and maintain their automation systems. 

    The company's strong presence and extensive product portfolio give it a competitive edge in the Discrete Automation Market.ABB is another major player in the Discrete Automation Market. The company offers a comprehensive range of automation solutions, including robots, drives and motors. ABB also provides a variety of software and services to support its automation products. The company's focus on innovation and customer service has helped it to establish a strong position in the Discrete Automation Market. ABB is well-positioned to capitalize on the growing demand for automation solutions in the coming years.

    Key Companies in the Discrete Automation Market market include

    Industry Developments

    The Discrete Automation Market is poised to grow significantly in the coming years. The market is expected to be worth USD 132.23 billion in 2023 and is projected to reach USD 200.0 billion by 2032, exhibiting a CAGR of 4.71%. This growth is attributed to the increasing adoption of automation technologies in various industries, such as automotive, food and beverage and pharmaceuticals.Recent news developments in the Discrete Automation Market include the launch of new products and partnerships.

    For instance, in 2023, Siemens introduced its latest generation of programmable logic controllers (PLCs), the SIMATIC S7-1500 series, which offers improved performance and connectivity. Additionally, Rockwell Automation and PTC announced a strategic partnership to integrate PTC's ThingWorx Industrial IoT platform with Rockwell Automation's FactoryTalk software suite. These developments indicate the growing focus on innovation and collaboration in the Discrete Automation Market.

    Future Outlook

    Discrete Automation Market Future Outlook

    The Global Discrete Automation Market is projected to grow at a 5.17% CAGR from 2024 to 2035, driven by advancements in IoT, AI integration, and demand for energy efficiency.

    New opportunities lie in:

    • Invest in IoT-enabled automation solutions to enhance operational efficiency.
    • Develop AI-driven predictive maintenance tools for reduced downtime.
    • Expand into emerging markets with tailored automation solutions for local industries.

    By 2035, the Discrete Automation Market is expected to achieve substantial growth, reflecting evolving technological landscapes.

    Report Scope

    Report Attribute/Metric Details
    Market Size 2024 144.99 (USD Billion)
    Market Size 2025 151.82 (USD Billion)
    Market Size 2034 229.78 (USD Billion)
    Compound Annual Growth Rate (CAGR) 4.71% (2025 - 2034)
    Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    Base Year 2024
    Market Forecast Period 2025 - 2034
    Historical Data 2019 - 2023
    Market Forecast Units USD Billion
    Key Companies Profiled Siemens, Mitsubishi Electric, Yaskawa Electric Corporation, Endress+Hauser, Schneider Electric, Yokogawa Electric Corporation, GEA Group, Krones, Rockwell Automation, Honeywell, General Electric, ABB, Emerson Electric, Fanuc Corporation, Omron
    Segments Covered Component, Industry, Application, Regional
    Key Market Opportunities 1.       Rising Industrial Automation 2.       Growing Adoption of IIoT 3.       Increased Demand for Flexible 4.       Production Surge in Smart Manufacturing 5.       Adoption of AI and Machine Learning
    Key Market Dynamics 1.       Growing industrial automation 2.       increasing demand for flexible 3.       technological advancements
    Countries Covered North America, Europe, APAC, South America, MEA

    FAQs

    What was the market size of the Discrete Automation Market?

    The Discrete Automation Market was valued at USD 138.47 billion in 2023 and is projected to reach USD 229.78 billion by 2034.

    What is the CAGR of the Discrete Automation Market?

    The CAGR of the Discrete Automation Market is 4.71% from 2025 to 2034.

    Which region is expected to hold the largest market share in the Discrete Automation Market?

    North America is expected to hold the largest market share in the Discrete Automation Market.

    Which application segment is expected to hold the largest market share in the Discrete Automation Market?

    The manufacturing sector is expected to hold the largest market share in the Discrete Automation Market.

    Who are the key competitors in the Discrete Automation Market?

    Key competitors in the Discrete Automation Market include Rockwell Automation, Siemens AG, Schneider Electric, Honeywell International, and ABB Group.

    What are the major factors driving the growth of the Discrete Automation Market?

    Major factors driving the growth of the Discrete Automation Market include rising demand for automation solutions, increasing adoption of Industry 4.0 technologies, and growing need for operational efficiency.

    What are the challenges faced by the Discrete Automation Market?

    Challenges faced by the Discrete Automation Market include high implementation costs, lack of skilled workforce, and concerns related to data security.

    What are the key trends expected to shape the future of the Discrete Automation Market?

    Key trends expected to shape the future of the Discrete Automation Market include increasing adoption of cloud-based solutions, growing emphasis on predictive maintenance, and integration of artificial intelligence (AI) and machine learning (ML).

    What is the impact of the Discrete Automation Market on the economy?

    The Discrete Automation Market has a significant impact on the economy by improving productivity, reducing costs, and enhancing product quality.

    What are the potential growth opportunities in the Discrete Automation Market?

    Potential growth opportunities in the Discrete Automation Market include expanding into emerging markets, developing new and innovative solutions, and leveraging technological advancements.

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