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    Automotive Fuel Tank Market

    ID: MRFR/AM/4119-HCR
    100 Pages
    Swapnil Palwe
    September 2025

    Automotive Fuel Tank Market Research Report Information By Material (Plastic, Steel, and Aluminum), By Capacity (Below 45L, In between 45L-70L, and Above 70L), By Vehicle Type (Passenger Car, and Commercial Vehicle) And By Region (North America, Europe, Asia-Pacific, And Rest Of The World) –Market Forecast Till 2032

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    Automotive Fuel Tank Market Research Report- Forecast to 2032 Infographic
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    Automotive Fuel Tank Market Summary

    As per Market Research Future Analysis, the Global Automotive Fuel Tank Market was valued at USD 14 Billion in 2023 and is projected to grow to USD 27.1 Billion by 2032, with a CAGR of 7.49% from 2024 to 2032. Key drivers include the demand for fuel-efficient lightweight vehicles, increased vehicle manufacturing, and urbanization. The market is shifting towards self-sealing tanks and plastic materials, with plastic tanks accounting for 45% of market revenue. The passenger car segment dominates, generating 70.4% of revenue, driven by rising living standards and urbanization.

    Key Market Trends & Highlights

    The Automotive Fuel Tank market is witnessing significant trends driven by safety and efficiency.

    • Self-sealing tanks are gaining traction, enhancing safety by preventing fuel leaks during accidents.
    • Plastic tanks, made from High-Density Polyethylene (HDPE), are preferred due to their lightweight and customizable nature.
    • The below 45L capacity segment leads the market, catering primarily to passenger vehicles like hatchbacks and sedans.
    • North America is the largest market, driven by stringent fuel emission regulations and a high number of commercial vehicles.

    Market Size & Forecast

    2023 Market Size USD 14 Billion
    2032 Market Size USD 27.1 Billion
    CAGR (2024-2032) 7.49%

    Major Players

    Key players include TI Fluid Systems, Plastic Omnium, Kautex Textron, YAPP Automotive Parts, and Magna International.

    Automotive Fuel Tank Market Trends

    Growing self-sealing tanks is driving the market growth

    Market CAGR for automotive fuel tank is being driven by the rising self-sealing tanks. Aviation is where self-sealing tanks are most frequently employed. Since the Second World War, self-sealing technology has been used. The car industry does, however, want to use this technology in automotive tanks. 

    The self-sealing gasoline tanks include many layers of reinforcement fabric and untreated natural rubber protection. Because of their self-sealing nature, the tanks are shielded from leaks brought on by mishaps or forcible punctures. When in touch with the fuel, the natural rubber that makes up the tank's coating swells and expands, sealing the puncture and halting further fuel leakage.

    To take the lead, well-known vehicle manufacturing businesses are concentrating on creating this technology. The rising number of traffic accidents forces manufacturers to create technologies that can stop combustible chemicals from spilling and avert catastrophic tragedies. In the upcoming years, it is anticipated that consumer demand for this promising safety feature of the self-sealing automobile tank will increase significantly.

    The automotive industry is attempting to build lightweight automobiles to cut fuel emissions and improve vehicle performance. To innovate and create lightweight materials for creating automotive components and reduce the weight of cars, automotive OEMs are investing a significant amount of money in research. 

    Recently, plastic tanks have replaced conventional metal tanks in the car industry. Due to its many inherent benefits over metal gasoline tanks, plastic tanks have become the favored option for car manufacturing businesses, and the material is rapidly increasing market share.

    Using High-Density Polyethylene (HDPE), these tanks are made. The flexibility of plastic tanks allows for customization by OEM requirements. Due to the need for lightweight automobiles in the modern world, the automotive industry is increasingly emphasizing their production. Plastic fuel tanks are fitted into most light commercial vehicles and passenger cars. The passenger automobile market has expanded due to increasing urbanization, living standards, and people's high spending power.

    Young people are more drawn to lightweight, high-performance automobiles with minimal emissions. Thus, the market is anticipated to expand more quickly shortly due to the numerous advantages of using plastic gasoline tanks in automobiles. Thus, driving the Automotive Fuel Tank market revenue.

    The ongoing transition towards more stringent environmental regulations is likely to drive innovations in automotive fuel tank technologies, emphasizing lightweight materials and enhanced safety features.

    U.S. Department of Transportation

    Automotive Fuel Tank Market Drivers

    Rising Demand for Fuel Efficiency

    The Global Automotive Fuel Tank Market Industry is experiencing a notable shift towards fuel-efficient vehicles. As consumers increasingly prioritize fuel economy, manufacturers are compelled to innovate fuel tank designs that optimize space and reduce weight. This trend is underscored by the projected market value of 15.2 USD Billion in 2024, indicating a robust demand for advanced fuel tank technologies. Enhanced fuel efficiency not only contributes to lower operational costs for consumers but also aligns with global environmental initiatives aimed at reducing carbon emissions. Consequently, the industry is likely to witness a surge in investments directed towards research and development of lightweight materials and innovative tank designs.

    Market Trends and Growth Projections

    The Global Automotive Fuel Tank Market Industry is characterized by dynamic trends and growth projections that reflect the evolving automotive landscape. As the market is expected to reach a valuation of 15.2 USD Billion in 2024 and 33.7 USD Billion by 2035, various factors contribute to this growth. These include advancements in fuel tank technology, regulatory pressures, and the increasing adoption of electric and hybrid vehicles. The interplay of these factors suggests a complex market environment where manufacturers must remain agile and responsive to changing consumer preferences and regulatory requirements. This evolving landscape presents both challenges and opportunities for stakeholders within the industry.

    Growth of Electric and Hybrid Vehicles

    The Global Automotive Fuel Tank Market Industry is experiencing a transformative phase due to the rise of electric and hybrid vehicles. While these vehicles primarily rely on batteries, the demand for fuel tanks remains relevant for hybrid models that utilize both electric and traditional fuel systems. This shift is indicative of a broader trend towards sustainable transportation solutions. As the market adapts to this evolution, manufacturers are likely to explore innovative fuel tank solutions that cater to the unique requirements of hybrid vehicles. The anticipated growth in this segment may contribute to the overall market expansion, as hybrid vehicles are projected to gain a larger share of the automotive market in the coming years.

    Increasing Vehicle Production and Sales

    The Global Automotive Fuel Tank Market Industry is poised for growth driven by the increasing production and sales of vehicles globally. As automotive manufacturers ramp up production to meet rising consumer demand, the need for fuel tanks is expected to surge. The industry is projected to experience a compound annual growth rate of 7.49% from 2025 to 2035, reflecting a robust market environment. This growth is further supported by emerging markets where vehicle ownership is on the rise. Consequently, manufacturers are likely to invest in scaling production capabilities to meet this burgeoning demand, ensuring that the supply of fuel tanks aligns with the overall growth trajectory of the automotive sector.

    Technological Advancements in Fuel Tank Design

    The Global Automotive Fuel Tank Market Industry is witnessing rapid technological advancements that enhance the functionality and safety of fuel tanks. Innovations such as multi-layered tank designs and the integration of smart sensors are becoming increasingly prevalent. These technologies not only improve the durability and safety of fuel tanks but also contribute to overall vehicle performance. As the market is projected to grow to 33.7 USD Billion by 2035, the emphasis on incorporating cutting-edge technology into fuel tank design is likely to intensify. This trend reflects a broader industry movement towards integrating technology in automotive components, thereby enhancing the driving experience and ensuring compliance with evolving safety standards.

    Regulatory Compliance and Environmental Standards

    The Global Automotive Fuel Tank Market Industry is significantly influenced by stringent regulatory frameworks aimed at minimizing environmental impact. Governments worldwide are implementing regulations that mandate the use of advanced fuel tank technologies to prevent leaks and reduce emissions. For instance, the introduction of stricter fuel tank safety standards has led manufacturers to adopt more resilient materials and innovative designs. This regulatory landscape is expected to drive the market's growth, as compliance with these standards is essential for manufacturers to maintain market access. As a result, the industry is likely to see a continuous evolution in fuel tank technologies, ensuring that they meet or exceed these regulatory requirements.

    Market Segment Insights

    Automotive Fuel Tank Material Insights

    Based on material, the Automotive Fuel Tank market segmentation includes plastic, steel, and aluminum. The plastic segment dominated the market, accounting for 45% of market revenue. To fulfill the rising demand and customers' evolving needs, most industrial organizations worldwide are switching from metal tanks to plastic tanks. High-Density Polyethylene (HDPE) is the material used to make plastic tanks. Due to their reduced weight and ease of molding, these tanks may be offered customized tanks that meet OEM requirements.

    Automotive Fuel Tank Capacity Insights

    Based on capacity, the Automotive Fuel Tank market segmentation includes below 45L, between 45L-70L, and above 70L. The below 45L segment dominated the market. Most passenger automobiles, including hatchbacks and sedans, come under vehicles with gasoline tanks that hold no more than 45 liters. 

    Due to urbanization, rising living standards, a large population growth rate, and the development of automotive technology, passenger vehicle sales and manufacturing are increasing dramatically globally. People are increasingly inclined to buy new cars as their discretionary income rises. The youthful generation is also becoming more interested in the emerging trend of low-emission, lightweight, and high-performance automobiles, driving the market's expansion.

    Automotive Fuel Tank Vehicle Type Insights

    Based on vehicle type, the Automotive Fuel Tank market segmentation includes passenger cars and commercial vehicles. The passenger car generated the most income (70.4%). Due to rising urbanization, more industry, strong growth rates, higher living standards, and an increase in the average person's discretionary income. 

    To make the cars lighter, automobile manufacturers focus on creating lightweight gasoline tank materials. For every 100 km driven, up to 100 kg decrease saves between 0.3 and 0.5 liters of gasoline. lightweight cars enhance Vehicle performance, and fuel emissions are reduced.

    Figure 1: Automotive Fuel Tank Market, by Vehicle Type, 2022 & 2032 (USD Billion)

    Source: Secondary Research, Primary Research, Market Research Future Database and Analyst Review

    Get more detailed insights about Automotive Fuel Tank Market Research Report- Forecast to 2032

    Regional Insights

    By region, the study provides market insights into North America, Europe, Asia-Pacific and the Rest of the World. The North American Automotive Fuel Tank market area will dominate this market due to the substantial number of business cars in this area. The market is expanding because of the strict government regulations regarding fuel emissions and the growing client base.

    Further, the major countries studied in the market report are The US, Canada, Japan, India, German, France, the UK, Italy, Spain, China, Australia, South Korea, and Brazil.

    Figure 2: Automotive Fuel Tank Market Share By Region 2022 (USD Billion)

    Automotive Fuel Tank Market Share By Region

    Source: Secondary Research, Primary Research, Market Research Future Database and Analyst Review

    Europe has the second-largest market share for Automotive Fuel Tank. The government's strict restrictions to cut fuel emissions and its incentives for the car sector to produce lightweight automobiles. Furthermore, the German Automotive Fuel Tank market dominated, while the UK Automotive Fuel Tank market grew fastest in Europe.

    From 2023 to 2032, the Asia-Pacific Automotive Fuel Tank Market will develop at the quickest CAGR. The market is expanding in this region because of the growing urbanization, development of industrialization, infrastructure improvement, and rise in disposable income. To minimize the vehicle's total weight, the manufacturing businesses operating in this area are attempting to produce lightweight materials for automotive components. 

    Furthermore, China's Automotive Fuel Tank market had the highest market share, while India's Automotive Fuel Tank market was the fastest expanding in the Asia-Pacific region.

    Key Players and Competitive Insights

    Leading market companies are extensively spending R&D on increasing their product lines, which will help the Automotive Fuel Tank market grow even more. Important market developments include new product releases, contractual agreements, acquisitions and mergers, greater investments, and collaboration with other organizations. The Automotive Fuel Tank industry must produce cost-effective merchandise to flourish and thrive in a more competitive and increasing market climate.

    Manufacturing locally to reduce operating costs is an effective business strategy manufacturers use in the worldwide Automotive Fuel Tank industry to serve clients and expand the market sector. The Automotive Fuel Tank industry has provided some of the most important benefits recently. 

    Major players in the Automotive Fuel Tank market, including TI Fluid Systems, Plastic Omnium, and others, are attempting to increase market demand by investing in research and development operations.

    The mentality of TI Fluid Systems is shaped by fluid thinking. automakers look to TI Fluid Systems for guidance and direction as they create award-winning, industry-changing fluid storage, transport, and delivery technologies. Their strength comes in their capacity to innovate, meet and surpass the rising fuel economy and emissions rules of tomorrow's vehicle industry. They currently employ 25,600 people across 98 production facilities in 28 countries.

    To help clients distinguish their products, stay competitive, and more effectively satisfy regulatory requirements for performance, safety, and emissions, TI Fluid Systems dedicates all of its integrated worldwide resources to them. 

    In January 2021, According to TI Fluid Systems, a new generation of plastic fuel tanks capable of satisfying the rigorous pressure requirements within a hybrid electric vehicle (HEV) will be offered. With Volkswagen China, this plastic gasoline tank recently debuted in volume production on the Passat and Magotan plug-in hybrid electric vehicle (PHEV) models, with a wider variety of worldwide platforms to follow.

    A prominent provider of cutting-edge options for more interconnected and sustainable transportation is Plastic Omnium. The Group creates and manufactures customized complicated modules, clean energy systems, high-value lighting systems, and intelligent exterior systems. Plastic Omnium relies on its 37,000 people to solve the challenges of clean and smart transportation. Plastic Omnium had €9 billion in pro forma economic income in 2021 and a worldwide network of 150 factories and 43 R&D centers.

    Since its inception, Plastic Omnium has been motivated by innovation. By investing in hydrogen and electrification technologies, the Group is paving the road for zero-carbon transportation and aspires to be the leader in these fields. In August 2021, Elringklinger and Plastic Omnium operate a new business prepared to provide fuel cell stacks and components for various applications.

    Key Companies in the Automotive Fuel Tank Market market include

    Industry Developments

    • Q2 2024: Plastic Omnium to supply fuel tank systems for Stellantis’ new hybrid vehicle line Plastic Omnium announced it has secured a contract to supply advanced plastic fuel tank systems for Stellantis’ upcoming hybrid vehicle models, marking a significant partnership in the European automotive sector.
    • Q1 2024: Kautex Textron opens new manufacturing facility in China to expand fuel tank production Kautex Textron inaugurated a new state-of-the-art facility in Wuhan, China, aimed at increasing production capacity for plastic automotive fuel tanks to meet rising demand from Asian automakers.
    • Q2 2024: TI Fluid Systems wins multi-year contract with Ford for lightweight fuel tank supply TI Fluid Systems secured a multi-year contract to supply lightweight plastic fuel tanks for Ford’s next-generation SUVs and pickup trucks, supporting Ford’s efforts to improve vehicle fuel efficiency.
    • Q3 2024: YAPP Automotive Systems announces partnership with BYD for new EV-compatible fuel tank technology YAPP Automotive Systems entered a strategic partnership with BYD to develop and supply specialized fuel tanks designed for plug-in hybrid electric vehicles, targeting the rapidly growing Chinese market.
    • Q2 2024: Faurecia acquires minority stake in hydrogen tank startup to diversify fuel storage portfolio Faurecia acquired a 20% stake in a European hydrogen tank technology startup, aiming to expand its fuel storage solutions beyond conventional automotive fuel tanks.
    • Q1 2025: Magna International launches new composite fuel tank for commercial vehicles Magna International unveiled a new composite fuel tank designed for heavy-duty commercial vehicles, offering improved durability and reduced weight compared to traditional metal tanks.
    • Q2 2025: Kautex Textron secures contract to supply fuel tanks for Tata Motors’ next-gen SUVs Kautex Textron announced a contract win to supply advanced plastic fuel tanks for Tata Motors’ upcoming line of sport utility vehicles, reinforcing its presence in the Indian automotive market.
    • Q3 2024: Yachiyo Industry expands fuel tank production capacity in Thailand Yachiyo Industry completed an expansion of its manufacturing facility in Thailand, increasing its annual output of automotive fuel tanks to support Japanese and regional automakers.
    • Q4 2024: Plastic Omnium signs joint venture with Indian OEM for local fuel tank manufacturing Plastic Omnium entered a joint venture with a major Indian automotive manufacturer to establish a local production facility for plastic fuel tanks, targeting the fast-growing South Asian market.
    • Q1 2025: TI Fluid Systems opens R&D center in Germany focused on next-gen fuel tank technologies TI Fluid Systems inaugurated a new research and development center in Germany dedicated to developing advanced fuel tank systems for hybrid and alternative fuel vehicles.
    • Q2 2025: Faurecia wins contract to supply fuel tanks for Renault’s new hybrid models Faurecia secured a contract to supply lightweight, multi-layer plastic fuel tanks for Renault’s latest hybrid vehicle lineup, supporting the automaker’s emissions reduction goals.
    • Q3 2025: Unipres Corporation announces new fuel tank plant in Mexico to serve North American OEMs Unipres Corporation revealed plans to build a new manufacturing plant in Mexico dedicated to producing automotive fuel tanks for major North American automakers, with operations expected to begin in late 2025.

    Future Outlook

    Automotive Fuel Tank Market Future Outlook

    The Automotive Fuel Tank Market is projected to grow at a 7.49% CAGR from 2024 to 2035, driven by advancements in fuel efficiency, regulatory pressures, and the shift towards alternative fuels.

    New opportunities lie in:

    • Invest in lightweight materials to enhance fuel efficiency and reduce emissions.
    • Develop smart fuel tank technologies integrating IoT for real-time monitoring and diagnostics.
    • Expand product lines to include biofuel-compatible tanks, catering to emerging eco-friendly markets.

    By 2035, the market is expected to achieve robust growth, positioning itself as a leader in sustainable automotive solutions.

    Market Segmentation

    Automotive Fuel Tank Material Outlook

    • Plastic
    • Steel
    • Aluminum

    Automotive Fuel Tank Regional Outlook

    • US
    • Canada
    • Germany
    • France
    • UK
    • Italy
    • Spain
    • Rest of Europe
    • China
    • Japan
    • India
    • Australia
    • South Korea
    • Rest of Asia-Pacific
    • Middle East
    • Africa
    • Latin America

    Automotive Fuel Tank Capacity Outlook

    • Below 45L
    • In between 45L-70L
    • Above 70L

    Automotive Fuel Tank Vehicle Type Outlook

    • Passenger Car
    • Commercial Vehicle

    Report Scope

    Report Attribute/Metric Details
    Market Size 2023 USD 14 Billion
    Market Size 2024 USD 15.20 Billion
    Market Size 2032 USD 27.10 Billion
    Compound Annual Growth Rate (CAGR) 7.49% (2024-2032)
    Base Year 2023
    Market Forecast Period 2024-2032
    Historical Data 2018- 2022
    Market Forecast Units Value (USD Billion)
    Report Coverage Revenue Forecast, Market Competitive Landscape, Growth Factors, and Trends
    Segments Covered Type, Vehicle Type, and Region
    Geographies Covered North America, Europe, Asia Pacific, and the Rest of the World
    Countries Covered The US, Canada, German, France, UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil
    Key Companies Profiled Plastic Omnium Group, Kautex Textron GmbH Co. KG., YAPP Automotive Parts Co. Ltd., TI Automotive Inc., Magna International, Unipres Corporation, Continental, Lyondell Basell, Yachiyo, Allgaier Automotive, Boyd Welding, Dali Samir Engineering, Martinrea International, Posco co. Ltd, Baosteel group corporation.
    Key Market Opportunities Making an effort to construct lightweight, affordable gasoline tanks
    Key Market Dynamics Increasing volume of vehicle manufacture

    FAQs

    How much is the Automotive Fuel Tank market?

    The Automotive Fuel Tank market size was valued at USD 14 Billion in 2023.

    What is the growth rate of the Automotive Fuel Tank market?

    The market is projected to grow at a CAGR of 7.49% during the forecast period, 2024-2032.

    Which region held the largest market share in the Automotive Fuel Tank market?

    North America had the largest share in the market

    Who are the key players in the Automotive Fuel Tank market?

    The key players in the market are Plastic Omnium Group, Kautex Textron GmbH Co. KG., YAPP Automotive Parts Co. Ltd., TI Automotive Inc., Magna International, Unipres Corporation,.

    Which material led the Automotive Fuel Tank market?

    The Plastic dominated the market in 2023.

    Which Vehicle Type had the largest market share in the Automotive Fuel Tank market?

    The passenger car had the largest share in the market.

    Automotive Fuel Tank Market Research Report- Forecast to 2032 Infographic
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