Automotive Foam Market Size was valued at USD 42.43 Billion in 2023. The automotive foam industry is projected to grow from USD 46.77 Billion in 2024 to USD 92.50 Billion by 2032, exhibiting a compound annual growth rate (CAGR) of 8.90% during the forecast period (2024 - 2032). In the upcoming years, the desire for lightweight and fuel-efficient automobiles will be one of the major market drivers for the worldwide automotive foam market.
Source: Secondary Research, Primary Research, MRFR Database and Analyst Review
The market CAGR for automotive foam is anticipated to rise due to the rising demand for electric automobiles. The economic impact of COVID-19 has decreased demand for petrol and diesel automobiles while raising it for electric and hybrid vehicles. The shift to emissions-free motoring is driven by concerns about warming and goals to attain net-zero emissions. These EV car movements benefit the economy by lowering gasoline costs and shifting consumption away from petroleum products towards more locally manufactured power vehicles. These elements raised the demand for automotive foam, giving passengers comfort, safety, and security while driving. For instance, customers spent USD 120 billion on electric car purchases in 2020, a 50% increase over 2019. This information comes from the EV Outlook 2021. In addition, the number of electric vehicles worldwide increased by 43% in 2020 to 10 million units. The growing demand for electric and hybrid cars drives the automotive foam industry.
The market for automobile foam has seen a significant increase in the use of bio-based products. Products made from bio-based materials can assist in making the economy more sustainable and less dependent on fossil fuels. Biobased products safeguard the environment and lower associated greenhouse gas emissions, stimulating the rural economy. These organic carbon sources, which include sugarcane, biomass, and potato maize, are used to create novel, lightweight, sustainable automobile materials. Major players in the automobile foam industry are concentrating on offering technologically cutting-edge bio-based products to boost their market share. For instance, Huntsman and Catalisti entered a research project to create cutting-edge polyurethane foams for automotive applications in October 2021. The project will use bio-based components to increase the sustainability of the foams. Thus, driving the automotive foam market revenue.
BASF SE introduced, in March 2023, a range of new polyurethane foams purposely designed for the car industry.
June 2023: Rogers Corporation has recently become news by launching their latest product line, which consists of sound-deadening foams that are engineered for automotive.
May 23, 2023: Borealis and IINO Lines signed a long-term charter contract for the Oceanus Aurora, a state-of-the-art custom-built LPG vessel.
The automotive foam market segmentation, based on application, includes seating, door panels and bumper system. The seating category generated the most income. The increase in automotive manufacturing brought on by rising disposable income and purchasing power is anticipated to impact market expansion. Near the human spine, moving vehicles cause vibrations. Seats have low natural frequencies and can amplify the vibration effect at some frequencies transmitted for extended periods and injure the spine.
April 20, 2023: Johnson Controls has entered into a partnership with Nucor to recycle nearly all scrap steel at major Johnson Controls facilities in America.
The automotive foam market segmentation, based on type includes polyurethane (PU) foam and polyolefin (PO) foam. The polyurethane (PU) foam segment dominated the market. Demand for PU foam is predicted to be impacted by the growing use of foam-based materials in car interiors and parts. It has become one of the most crucial materials in the manufacture of automobiles thanks to its superior mechanical strength capabilities, capacity for weight reduction, resistance to wear, and weathering.
Figure 1: Automotive Foam Market, by Type, 2022 & 2032 (USD Billion)
Source: Secondary Research, Primary Research, MRFR Database and Analyst Review
The automotive foam market segmentation, based on end-use, includes car, light commercial vehicle and heavy commercial vehicle. The car category generated the most income. Manufacturers have been compelled to innovate and create new technologies due to the rising demand for low-emission automobiles. During the forecast period, these trends are anticipated to fuel automotive manufacturing and impact the market. The demand for all sorts of passenger cars is anticipated to increase due to the expanding working population in nations like China and India.
By region, the study provides the market insights into North America, Europe, Asia-Pacific and Rest of the World. The North American automotive foam market area will dominate this market, driven by the increased development of different automotive materials to promote fuel efficiency. New manufacturing technologies and research and development initiatives are driving market expansion in the United States. The increased consumer disposable income contributes to the strong demand in these areas.
Further, the major countries studied in the market report are The US, Canada, German, France, the UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil.
Figure 2: AUTOMOTIVE FOAM MARKET SHARE BY REGION 2022 (USD Billion)
Source: Secondary Research, Primary Research, MRFR Database and Analyst Review
Europe automotive foam market accounts for the second-largest market share. The expanding automotive industries in Germany and the UK are to be attributed for this share. The number of automobiles in use in the UK has been steadily increasing. The number has risen due to the nation's consistent economic growth. During the projection period, significant automakers in the area, who are steadily expanding their production capacity, are anticipated to impact demand for the product in Europe. Further, the German automotive foam market held the largest market share, and the UK automotive foam market was the fastest growing market in the European region
The Asia-Pacific Automotive foam Market is expected to grow at the fastest CAGR from 2023 to 2032. The region's vehicle market is anticipated to benefit from increased consumer buying power, increased demand for personal mobility, and cost-effective models released by automakers. According to production output and yearly sales, China is regarded as the world's largest automobile market. The International Trade Administration's research indicates that by 2025, domestic production will have increased to 35 million automobiles. Moreover, China’s automotive foam market held the largest market share, and the Indian automotive foam market was the fastest growing market in the Asia-Pacific region.
Leading market players are investing heavily in research and development in order to expand their product lines, which will help the automotive foam market, grow even more. Market participants are also undertaking a variety of strategic activities to expand their footprint, with important market developments including new product launches, contractual agreements, mergers and acquisitions, higher investments, and collaboration with other organizations. To expand and survive in a more competitive and rising market climate, automotive foam industry must offer cost-effective items.
Manufacturing locally to minimize operational costs is one of the key business tactics used by manufacturers in the automotive foam industry to benefit clients and increase the market sector. In recent years, the automotive foam industry has offered some of the most significant advantages to market. Major players in the automotive foam market attempting to increase market demand by investing in research and development operations include Johnson Controls, Woodbridge, Lear Corp., Bridgestone Corporation, Armacell, Rogers Communications, BASF SE, Recticel, Vitafoam Nig. PLC, Saint-Gobain, Stepan Company, NGCT CleansysPvt. Ltd., ABRO Industries Inc., BG Products Inc., Auto Industrial Marine Chemicals Inc., Dun & Bradstreet Inc. 3M, Radiator Specialty Company and Cox Industries Inc.
Bridgestone Corp. (Bridgestone) is a tyre and rubber products company that creates, produces, and sells tyres and tyre tubes, tyre raw materials, wheels and accessories, and other tire-related products for vehicles such as motorcycles, industrial machinery, agricultural equipment, trucks, buses, construction and mining vehicles, and passenger cars. In addition, the business produces various varied commodities, such as recreational goods, chemicals, and industrial rubber. In addition to providing financial and other services, commercial roofing materials, and other materials, Bridgestone offers automobile maintenance and repair services.
Belgian insulation company Recticel significantly influences both Western and Eastern Europe. By the end of 2022, Recticel (excluding ceased businesses) employed 1,234 employees across 12 locations in 7 different countries, generating €561.5 million in revenue. Recticel helps fight climate change by providing energy-efficient insulating applications for the building sector. Recticel Insulation Boards sells high-quality thermal and acoustic insulation products under well-known brands, including Eurowall, Powerroof, Powerdeck, and Powerwall. In March 2021, a new line of low-emission foams for car interiors was introduced, according to Recticel, a top producer of polyurethane foam products.
May 2022: Elastoflex CE 3651/108 is a water-blown polyurethane insulation spray foam that was created by King Long United Automotive (Suzhou) Co., Ltd., a major bus manufacturer in China, in partnership with BASF SE. The interior and internal components of the commercial buses will be insulated using this foam.
January 2022: Elkhart Composites was purchased by Thor Industries, a recreational vehicle producer with headquarters in the US, for an undisclosed sum. With the acquisition, Thor Industries could produce RVs more effectively and better serve its clients. Elkhart produces Elkboard, an environmentally friendly foamed polypropylene-based composite material used in RV sidewalls and insulation.
October 2022: Mumbai city of India, was chosen by BASF SE to host Polyurethane Application Development Laboratory, which will aid makers of molded polyurethane foams used in automobiles to analyze them as regards comfort, quality levels, emission abatement and productivity efficiency.
September 2022: Covestro AG’s bio-circular feedstock based on renewable TDI, such as polyether polyols can be used for making flexible polyurethane foams such as those used in car seats.
In May 2022, BASF SE partnered with King Long United Automobile (SuZhou) Co., Ltd., a leading bus manufacturer in China, to develop Elastoflex CE 3651/108 water-blown polyurethane insulation spray foam.
| Report Attribute/Metric | Details |
| Market Size 2023 | USD 42.43 Billion |
| Market Size 2024 | USD 46.77 Billion |
| Market Size 2032 | USD 92.50 Billion |
| Compound Annual Growth Rate (CAGR) | 8.90% (2024-2032) |
| Base Year | 2023 |
| Market Forecast Period | 2024-2032 |
| Historical Data | 2018- 2022 |
| Market Forecast Units | Value (USD Billion) |
| Report Coverage | Revenue Forecast, Market Competitive Landscape, Growth Factors, and Trends |
| Segments Covered | Application, Type, End-Use and Region |
| Geographies Covered | North America, Europe, Asia Pacific, and the Rest of the World |
| Countries Covered | The US, Canada, German, France, UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil |
| Key Companies Profiled | Johnson Controls, Woodbridge, Lear Corp., Bridgestone Corporation, Armacell, Rogers Communications, BASF SE, Recticel, Vitafoam Nig. PLC, Saint-Gobain, Stepan Company, NGCT CleansysPvt. Ltd., ABRO Industries Inc., BG Products Inc., Auto Industrial Marine Chemicals Inc., Dun & Bradstreet Inc. 3M, Radiator Specialty Company and Cox Industries Inc. |
| Key Market Opportunities | Rise in end user industries in emerging nations |
| Key Market Dynamics | Increase in demand for electric vehicles |
Automotive Foam Market Highlights:
Frequently Asked Questions (FAQ) :
The automotive foam market size was valued at USD 42.43 Billion in 2023.
The automotive foam market is projected to grow at a CAGR of 8.90% during the forecast period, 2024-2032.
North America had the largest share in the automotive foam market
The key players in the automotive foam market are Johnson Controls, Woodbridge, Lear Corp., Bridgestone Corporation, Armacell, Rogers Communications, BASF SE, Recticel, Vitafoam Nig. PLC, Saint-Gobain, Stepan Company, NGCT CleansysPvt. Ltd., ABRO Industries Inc., BG Products Inc., Auto Industrial Marine Chemicals Inc., Dun & Bradstreet Inc. 3M, Radiator Specialty Company and Cox Industries Inc.
The polyurethane (PU) foam category dominated the market in 2022.
The seating had the largest share in the automotive foam market.
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Senior Research Analyst With an experience of over five years in market research industry (chemicals & materials domain), i gather and analyze market data from diverse sources to produce results, which are then presented back to a client. also, provide recommendations based on the findings. as a senior research analyst, i perform quality checks (qc) for market estimations, qc for reports, and handle queries and work extensively on client customizations. also, handle the responsibilities of client proposals, report planning, report finalization, and execution
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