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Aseptic Automatic Filling Machine Market Analysis

ID: MRFR//9807-CR | 120 Pages | Author: Snehal Singh| February 2023

The Aseptic Automatic Filling Machine market is dynamic due to several factors. As projects focus on improving product safety and usability, aseptic filling solutions are in high demand. These machines maintain sterility during filling, preventing contamination and ensuring product quality. Innovative advancements and shifting client preferences affect market components.

Mechanical progress shapes the Aseptic Automatic Filling Machine industry. Manufacturers are always developing new filling system innovations to improve efficiency and accuracy. Mechanical arms for precise treatment, new control systems, and improved aseptic methods are gaining quality. This improves filling machine performance and meets the growing needs of companies seeking higher computerization and quality assurance.

Aseptic Automatic Filling Machine market growth is also supported by the food and beverage industries. As buyer awareness of food handling and cleanliness rises, food companies are using aseptic filling solutions to meet strict administrative requirements and gain a strategic edge. The medicine industry also drives market factors, emphasizing aseptic packaging to ensure product integrity.

The global market concept complicates its aspects. As economies grow worldwide, aseptic filling machine demand fluctuates. Created economies often lead new breakthroughs due to their strong manufacturing basis and administrative structures. However, emerging economies are catching up as businesses realize the importance of aseptic packaging in product safety and quality. This global transaction creates a powerful environment where market players must examine different administrative situations and address local needs.

Ecological considerations affect market factors. As firms prioritize sustainability, the Aseptic Automatic Filling Machine market is shifting toward eco-friendly setups. Machines that reduce waste, energy use, and asset utilization are being made. This aligns with corporate responsibility efforts and purchasers who are increasingly considering product and packaging environmental impact.

Covered Aspects:

Report Attribute/Metric Details
Segment Outlook Packaging Type, Machine Type, Speed Range, and Region

Global Aseptic Automatic Filling Machine Market Overview


Aseptic Automatic Filling Machine Market Size was valued at USD 3.70 billion in 2021. The Aseptic Automatic Filling Machine industry is projected to grow from USD 3.93 Billion in 2022 to USD 6.4064 billion by 2030, exhibiting a compound annual growth rate (CAGR) of 6.3% during the forecast period (2022 - 2030). The demand for Aseptic Automatic Filling Machine is growing due to drug innovation and there is understandably a lot of consumer skepticism is the biggest driver in pharmaceutical industry.Aseptic Automatic Filling Machine Market OverviewSource: Secondary Research, Primary Research, MRFR Database and Analyst Review


Aseptic Automatic Filling Machine Market Trends




  • UPGRADATION AND SWITCH TO ADVANCE ASEPTIC FILLING MACHINES REINFORCING THE DEMAND IN THE MARKET




Aseptic automatic filling machines are predominantly used in the pharmaceutical industry. Keeping these lines up and running is important for companies to maximize production throughput and increase profitability. Unexpected shutdowns of aging equipment cost to companies millions of dollars each year in lost production and maintenance costs. When an aseptic automatic filling machine is shut down unexpectedly costs can reach thousands of dollars per hour. To increase productivity and avoid this costly downtime, upgrading existing equipment is a cost-effective and realistic solution for most companies. In addition to increased machine uptime and reduced maintenance costs, there are many other reasons to upgrade your existing aseptic automatic filling machine such as Improved operating efficiencies, availability and cost of spare parts, reduction of machine errors, more agile production capabilities, reduced set-up time, labour savings, reduced waste. Replacing an entire line with all new equipment may be the most expensive option, but that does not mean it is not necessary. The total cost of ownership, which includes the purchasing, maintenance and operating costs for a completely new aseptic automatic filling machine may be justified. Therefore, upgradation and switch to advance automatic aseptic filling, cleaning and sterilizing machines is somehow boosting the sales in the market. Aseptic filling systems employ advanced technology to maintain a sterile environment, ensuring the safe and contamination-free packaging of sensitive pharmaceutical and food products.


However, to cater the demand is increased due to drug innovation and there is understandably a lot of consumer skepticism is the biggest driver in pharmaceutical industry. This factor has ultimately enhanced driving the growth of the Aseptic Automatic Filling Machine market revenue.


Aseptic Automatic Filling Machine Market Segment Insights


Aseptic Automatic Filling Machine Packaging Type Insights


The Aseptic Automatic Filling Machine Market segmentation, based on Packaging Type, includes Ampoules, Vials, Syringes, Bags and Pouches, Bottles, Multi Packaging Type Machines. The Multi Packaging Type Machines packaging type segment held the majority share in 2021 contribution to around ~46% in respect to the Aseptic Automatic Filling Machine Market revenue. These types of machines are highly automated and technology driven. Leading as well as small scale manufacturers operating in the global pharmaceutical industry are rapidly opting such multi format filling machines which facilities the overall packaging needs. The future market outlook for multi packaging type machines seems lucrative back on its ability to fill multiple packaging formats such as vials, ampoules, syringes, bottles and others. The cutting-edge aseptic liquid filling machine boasts dual lines, ensuring maximum efficiency and precision in sterile liquid packaging.


July 2022: Syntegon presented new solutions for the filling of liquid pharmaceuticals, Versynta FFP (Flexible Filling Platform). It has an integrated system for performing automated HEPA filter scans on RABS and isolators.


June 2022: Syntegon presented new solutions “Solidlab 2 Plus and TPR 200 Plus” for the production of solid pharmaceutical dosage forms. It enables quicker product transfers from the laboratory to the production scale while also supporting continuous manufacturing processes.


Aseptic Automatic Filling Machine Machine Type Insights


The Aseptic Automatic Filling Machine Market segmentation, based on machine type, includes Filling Machines and Cleaning and Sterilizing Machines. The Filling Machines machine type segment dominated the market in 2021 and is projected to be the faster-growing segment during the forecast period, 2022-2030. This is due to Aseptic filling machines have a wide range of applications in companies and industries. There are different variants of filling machines used to perform various tasks in end-use industries such as pharmaceuticals and healthcare. Furthermore, the choice of a filling machine depends on several factors such as viscosity, chemical compatibility, size and shape of the product, and environmental considerations. Hence, rising machine type of filling machines implants for Aseptic Automatic Filling Machine positively impacts the market growth.


Aseptic Automatic Filling Machine Speed Range Insights


The Aseptic Automatic Filling Machine Market data has been bifurcated by Speed Range into Below 5000, 5000-15000 and Above 15000. Below 5000 segment dominated the market in 2021 and is projected to be the faster-growing segment during the forecast period, 2022-2030. This due to This range of filling capacity is generally preferred for lower-speed applications. Some specifications of these types of aseptic automatic filling machines are compact in design, easy and fast format change, capable of horizontal and longitudinal processing, very good ability to be cleaned, and good accessibility.  


May 2020: Dara Pharma developed turn-key solutions by introducing a complete line for the processing of cartridges in nest. This line integrates debagging, delidding, and denester modules with the SYX-E Cartridge filling and closing machine to process glass cartridges with up to 8,500 uph output that growth opportunity for the Aseptic Automatic Filling Machine industry.


November 2021: Watson-Marlow’s Flexicon filling system launched the new Flexicon PF7+ intuitive peristaltic filling pump to provide a no-waste solution and 21 CFR compliance for critical aseptic final fill applications. The PF7+ builds on Flexicon’s extensive expertise in peristaltic filling to ensure high value products such as ATMPs, vaccines, and cell and gene therapies are protected from contamination and damage to viability.


Figure 2: Global Aseptic Automatic Filling Machine Market, by Speed Range, 2021 & 2030Aseptic Automatic Filling Machine Market, by Speed Range, 2021 & 2030Source: Secondary Research, Primary Research, MRFR Database and Analyst Review


Additionally, in comparison to 5000-15000, These are high-speed machines specifically used for large production requirements. These filling machines are easy to access at the individual station because of the narrow machine design. These are ideal for aseptic pharmaceutical items filling such as glass and plastic syringes and vials filling up to 15,000 per hour.


Aseptic Automatic Filling Machine Regional Insights


By Region, the study segments the market into North America, Europe, Asia-Pacific and Rest of the World. Asia-Pacific Aseptic Automatic Filling Machine market is expected to exhibit an 7.4% CAGR during the study period. In Asia-Pacific, the fastest growing packaging segment is Aseptic Automatic Filling Machine. There is a growing demand for automatic filling devices that can fill material quickly while preserving accuracy, volume, and weight in containers. It has been determined that the Asia-Pacific aseptic automatic filling machines market is picking up steam due to rising consumer awareness for safe and sterile products, which is driving manufacturers to invest in aseptic filling machines.


Further, the major countries studied are: The U.S, Canada, Germany, France, UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil.


Figure 3: Global ASEPTIC AUTOMATIC FILLING MACHINE MARKET SHARE BY REGION 2021 (%)ASEPTIC AUTOMATIC FILLING MACHINE MARKET SHARE BY REGION 2021Source: Secondary Research, Primary Research, MRFR Database and Analyst Review


Europe Aseptic Automatic Filling Machine market accounts for the second-largest market share due to higher operability, flexibility, and increased output rate are some of the attributes driving the automatic filling machinery market in Europe. The growing concern about health in the countries of Europe raises the need for pharmaceutical products with good quality material, which further leads to an increased demand for aseptic automatic filling machinery solutions. Further, the Germany Aseptic Automatic Filling Machine market dominated the regional Aseptic Automatic Filling Machine market, and the UK Aseptic Automatic Filling Machine market the increase in the production of pharma and healthcare items has raised the need to manufacture aseptic automatic filling machines for the protection of liquid dosage, nutraceuticals, and semi-solid items from further spoilage.


The North America Aseptic Automatic Filling Machine Market is expected to grow at a CAGR of 4.8% from 2022 to 2030, due to the aseptic filling machine market is currently being driven by several factors. Additionally, companies in this region are now adopting advanced machinery, which is coupled with the rise in the need for supply chain integration. This is driving the manufacturers towards packaging automation solutions because of their ability to interact with the stakeholders and the optimization of complicated logistics schedules. Moreover, US Aseptic Automatic Filling Machine market held the largest market share, and the Mexico Aseptic Automatic Filling Machine market was the fastest growing market in the North America region


For instance, US Aseptic Automatic Filling Machine market is a major contributor in the regional Aseptic Automatic Filling Machine market, The United States is North America's largest and fastest-growing aseptic automatic filling machine market. Leading manufacturers and large companies driving the aseptic automatic filling machine market in North America. The aseptic filling machine is currently being driven by several factors. The new advancements in technology in the automatic filling machine industry and the popularity of automatic filling and sterilizing machines among the packaging type such as ampoules, vials, syringes, and bottles in the pharmaceuticals sectors have catalyzed its demand in the continent. Hence, North America is anticipated to register the highest growth rate over the forecast period from 2022–2030.  


Aseptic Automatic Filling Machine Key Market Players & Competitive Insights


Major market players are spending a lot of money on R&D to increase their product lines, which will help the Aseptic Automatic Filling Machine market grow even more. Market participants are also taking a range of strategic initiatives to grow their worldwide footprint, including new product launches, contractual agreements, mergers and acquisitions, increased investments, and collaboration with other organizations. Competitors in the Aseptic Automatic Filling Machine industry must offer cost-effective items to expand and survive in an increasingly competitive and rising market environment.


One of the primary business strategies adopted by manufacturers in the global Aseptic Automatic Filling Machine industry to benefit clients and expand the Aseptic Automatic Filling Machine market sector is to manufacture locally to reduce operating costs. In recent years, Aseptic Automatic Filling Machine has provided medicine with some of the most significant benefits.


John Bean Technologies Corp (JBT) carries out the business of providing global technology solutions to the food and beverage processing and air transportation industries. The firm operates through two segments: JBT FoodTech and JBT AeroTech. FoodTech provides both customized and turnkey industrial solutions for the food and beverage industry, including a large variety of protein processing and packaging solutions, as well as fruit and juice extraction and ready-to-eat solutions. In September 2022, JBT Corporation aanounced acquisition of Bevcorp. The acquisition of Bevcorp broadens JBT's capabilities in the carbonated beverage processing and packaging market, and it brings a highly resilient business model with more than 60% recurring revenue and a best-in-class service culture. Bevcorp and JBT's unique combination allows for significant cross-selling and future growth opportunities in both food and beverage.


Also, Optima packaging group GmbH collaborates with its subsidiaries to design and manufacture packaging equipment for pharmaceutical, consumer, nonwoven, and life science products ranging from single standard machines to fully integrated turnkey systems. In September 2021, The Optima Group has developed paper packaging for sanitary napkins in collaboration with a global consumer goods group. This is the first paper packaging to be used in this market segment, and it has received the German Packaging Award in 2021.


Key Companies in the Aseptic Automatic Filling Machine market includes



  • Watson-Marlow Fluid Technology Solutions

  • Bausch Advanced Technology Group

  • Maquinaria Industrial Dara, Sl

  • Barry-Wehmiller

  • John Bean Technologies Corporation

  • Packaging Group Gmbh

  • Syntegon Technology Gmbh

  • Saintyco

  • Groninger & Co. Gmbh

  • Lodha International Llp

  • Adinath International, among others


Aseptic Automatic Filling Machine Industry Developments


November 2021: Watson-Marlow’s Flexicon filling system has been chosen for use by the French drug development and manufacturing laboratory Chemineau.


April 2022: Barry-Wehmiller launched Versatech, an innovative filling machine for food and dairy processors. Versatech, a future-proof filling solution for the food and dairy industry. Its modular design enables customers to continually realign this packaging innovation with their evolving business strategy.


September 2022: Barry-Wehmiller launched Accraply Revolve™ shrink sleeve seamer line to launch at Label Congress. Accraply, a global leader in the design and manufacture of shrink sleeve converting equipment, will introduce the Accraply Revolve™ line of seamers in booth 91 at Label Congress 2021, held September 29 and 30 in Chicago.


Aseptic Automatic Filling Machine Market Segmentation


Aseptic Automatic Filling Machine Packaging Type Outlook



  • Ampoules

  • Vials

  • Syringes

  • Bags And Pouches

  • Bottles

  • Multi Packaging Type Machines


Aseptic Automatic Filling Machine Machine Type Outlook



  • Filling Machines

  • Cleaning And Sterilizing Machines


Aseptic Automatic Filling Machine Speed Range Outlook



  • Below 5000

  • 5000-15000

  • Above 15000


Aseptic Automatic Filling Machine Regional Outlook



  • North America

    • US

    • Canada



  • Europe

    • Germany

    • France

    • UK

    • Italy

    • Spain

    • Rest of Europe



  • Asia-Pacific

    • China

    • Japan

    • India

    • Australia

    • South Korea

    • Australia

    • Rest of Asia-Pacific



  • Rest of the World

    • Middle East

    • Africa

    • Latin America



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