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Welding Consumables Market Research Report By Product Type (Welding Wires, Welding Fluxes, Welding Rods, Welding Gases), By Welding Process (Arc Welding, Resistance Welding, Solid State Welding, Other Welding Processes), By End-User Industry (Automotive, Construction, Shipbuilding, Oil and Gas, Aerospace), By Application (Heavy Fabrication, Light Fabrication, Construction and Infrastructure, Automotive Repair, Pipeline Welding), By Base Material (Carbon Steel, Stainless Steel, Aluminum, Titanium, Other Base Materials) and By Regional (Nort


ID: MRFR/CnM/21320-HCR | 111 Pages | Author: Pradeep Nandi| December 2024

Global Welding Consumables Market Overview


The Welding Consumables Market Size was estimated at 18.12 (USD Billion) in 2022. The Welding Consumables Industry is expected to grow from 18.81(USD Billion) in 2023 to 26.3 (USD Billion) by 2032. The Welding Consumables Market CAGR (growth rate) is expected to be around 3.8% during the forecast period (2024 - 2032).


Key Welding Consumables Market Trends Highlighted


Key market drivers influencing the growth of the welding consumables market include rising demand from industries such as automotive, construction, and shipbuilding. The increasing focus on automation and mechanization in welding processes is also driving market growth. Additionally, the growing adoption of high-strength steels and advanced welding techniques is creating opportunities for the use of specialized welding consumables.Opportunities for growth in the welding consumables market lie in the development of new and innovative products, such as low-hydrogen and flux-cored wires, that meet the specific requirements of various industries. The expansion of welding applications in emerging economies, particularly in the construction and infrastructure sectors, represents a significant opportunity for market growth.Recent trends in the welding consumables market include the adoption of sustainable and eco-friendly practices, including the use of eco-friendly flux and electrodes. The increasing adoption of welding robots and automated welding systems is also driving the demand for welding consumables that are compatible with these technologies. Additionally, the growing popularity of advanced welding techniques, such as laser welding and friction welding, is creating new opportunities for the development of specialized welding consumables.


Welding Consumables Market OverviewSource: Primary Research, Secondary Research, MRFR Database and Analyst Review


Welding Consumables Market Drivers


Growing Demand for Welding in Construction and Manufacturing


There are several industries that are considered to be the major consumers of welding consumables, and the growth of these industries is expected to influence the demand for welding consumables in the foreseeable future. On the one hand, the construction industry is projected to grow at a CAGR of 3.6% from 2023 to 2032. On the other hand, the manufacturing industry, another major consumer of welding consumables, is supposed to develop at a CAGR of 3.1% during the same period.One of the main drivers of the growth in these two industries is the increasing demand for infrastructure, residential and commercial buildings, and manufactured goods. If these industries grow, the demand for welding consumables is also likely to increase. On the whole, apart from the construction and manufacturing industries, there are two more drivers of the welding consumables market growth, and these industries are the automotive and aerospace.The growth rates projected for the automotive industry and the aerospace industry from 2023 to 2032 are 2.5% and 3.2%, respectively. The demand for such products as cars and aircraft will be on the rise, and the need for the maintenance and repair of existing vehicles and aircraft will increase, too. If these sectors develop, the demand for welding consumables will also go up. In conclusion, the increasing use of welding in construction, manufacturing, automotive, and aerospace will contribute to the growth of welding consumables in the near future.


Technological Advancements in Welding Processes


Technological advancements in welding processes are expected to drive the welding consumables market. Technological advancements in welding processes include the development of new welding techniques, such as laser welding and friction welding. The new development also comprises the development of new welding materials including high-strength steels and aluminum alloys. Technological advancements in welding processes are expected to improve the efficiency and quality of welding processes.Consequently, an improvement in the efficiency and quality of welding processes will also increase the demand for welding consumables. Similarly, the development of new welding equipment, including automated welding machines and robotic welding systems, is also expected to drive the welding consumables market. Technological advancements in welding processes will reduce the cost of welding and the time taken in welding. In addition, technological advancements in welding processes will increase the efficiency of welding processes.As a result, it will be possible for a large number of industries to afford welding. Therefore, technological advancements in welding processes are expected to drive the welding consumables market.


Increasing Focus on Quality and Safety


Increasing focus on quality and safety in welding processes driving the growth of the welding consumables market? Yes, the welding consumables market is also expected to be driven by an increasing focus on quality and safety in welding processes. This is because an increasing focus on quality and safety in welding processes will spark demand in the welding consumables market as more consumables will be required to meet high quality and safety standards.The increasing adoption of different welding standards will also likely drive market growth. ISO 3834 and AWS D1.1 are examples of welding standards that are being deployed to meet high standards of quality and safety in welding processes. Thus, the increasing focus on quality and safety in welding processes is expected to drive the growth of the welding consumables market because it will increase the demand in the consumables market


Welding Consumables Market Segment Insights


Welding Consumables Market Product Type Insights


Currently, the Welding Consumables Market is divided into product types, namely, welding wires, welding fluxes, welding rods, and welding gases. Of these products, welding wires captured the largest portion of the market with over 55% in 2023 and the propensity of the product to remain vital for the whole estimation period. A considerable proportion of the market is held by these consumables because of their diversity and broad applications in such industries as automotive, construction, and shipbuilding. Welding fluxes, on the other hand, are another vital product type that can be used to protect the weld pool from contamination or oxidation, as well as assist in the achievement of high-quality welding joints.However, it takes fewer percentages over the estimation period. Welding rods share the least proportion of the market, and they are used in arc welding processes. Finally, such products as welding gases, including argon, carbon dioxide, and helium, are concerned with shielding the areas of joints to be welded from oxidation as well as ensuring that the weld is safely strong. In general, the growth of the welding consumables market is influenced by both the general shift in welding techniques applied and the customers’ growing demands for better welds.


Welding Consumables Market Product TypeSource: Primary Research, Secondary Research, MRFR Database and Analyst Review


Welding Consumables Market Welding Process Insights


The Welding Consumables Market is segmented by Welding Process into Arc Welding, Resistance Welding, Solid State Welding, and Other Welding Processes. Arc Welding is the most popular welding process, which in 2023 accounted for over 60% of the market. This is because arc welding is a very versatile technology that is used for a vast variety of purposes. At the same time, it is rather efficient and, generally, easy to apply. Resistance Welding is the second most demanded welding process, with a market share of approximately 20%. Resistance welding is primarily used in the automotive and aerospace industries.Solid State Welding and Other Welding Processes comprise the rest of the market. Thus, one can see that the demand for welding consumables is going to grow as they are applied in a growing number of industries, such as construction, automotive, manufacturing, and many others.


Welding Consumables Market End-User Industry Insights


The End-User Industry segment plays a crucial role in shaping the Welding Consumables Market. In 2023, the automotive industry held the largest share of 30%, driven by the increasing demand for lightweight and durable vehicles. The construction industry is projected to witness significant growth over the forecast period, owing to the rising infrastructure development activities worldwide. The shipbuilding industry is expected to contribute 15% to the Welding Consumables Market revenue in 2024, with a growing demand for welding consumables in ship repair and maintenance.The oil and gas industry is anticipated to grow steadily, supported by the increasing exploration and production activities. The aerospace industry is expected to witness a moderate growth rate, primarily driven by the increasing demand for welding consumables in the manufacturing and maintenance of aircraft.


Welding Consumables Market Application Insights


The Welding Consumables Market segmentation by Application includes Heavy Fabrication, Light Fabrication, Construction and Infrastructure, Automotive Repair, and Pipeline Welding. Among these, Heavy Fabrication holds the largest market share owing to the growing demand for welding consumables in shipbuilding, pressure vessel manufacturing, and other heavy industries. The Construction and Infrastructure segment is anticipated to grow significantly due to the increasing construction activities across residential, commercial, and industrial sectors globally.Pipeline Welding is another major segment, driven by the rising demand for oil and gas exploration and transportation. The Automotive Repair segment is expected to witness steady growth, supported by increasing vehicle production and maintenance activities. Light Fabrication is expected to show moderate growth due to its applications in various industries, such as furniture, appliances, and consumer electronics.


Welding Consumables Market Base Material Insights


The Welding Consumables Market segmentation by Base Material offers valuable insights into the market dynamics. The market for Carbon Steel held the largest share in 2023, accounting for over 55% of the Welding Consumables Market revenue. The high strength and durability of Carbon Steel make it a preferred choice for various industrial applications. Stainless Steel is another significant segment, capturing around 20% of the market share. Its corrosion resistance properties make it suitable for food processing, chemical, and marine industries.Aluminum, with its lightweight and high strength, is projected to witness steady growth during the forecast period. Titanium, known for its exceptional strength-to-weight ratio and corrosion resistance, holds a niche market share. Other Base Materials, including copper, nickel alloys, and cast iron, collectively account for approximately 5% of the market share. These materials cater to specialized applications in industries such as aerospace, automotive, and shipbuilding.


Welding Consumables Market Regional Insights


The Welding Consumables Market is segmented by region into North America, Europe, APAC, South America, and MEA. North America is the largest regional market for welding consumables, accounting for around 35% of the market share. The region is expected to continue to dominate the market in the coming years due to the presence of a large number of automotive and manufacturing industries. Europe is the second largest regional market for welding consumables, with a market share of around 28%. The region is expected to experience moderate growth in the coming years due to the increasing demand from the automotive and construction industries.APAC is the third largest regional market for welding consumables, with a market share of around 22%. The region is expected to witness significant growth in the coming years due to the rapid industrialization and urbanization in countries such as China, India, and Southeast Asia. South America and MEA are relatively smaller regional markets for welding consumables, accounting for around 10% and 5% of the market share, respectively. However, these regions are expected to experience strong growth in the coming years due to the increasing investment in infrastructure and construction projects.


Welding Consumables Market RegionalSource: Primary Research, Secondary Research, MRFR Database and Analyst Review


Welding Consumables Market Key Players And Competitive Insights


Key Welding Consumables Market players are currently capitalizing on growth opportunities by pursuing acquisition, partnership, and expansion activities. Leading Welding Consumables Market players are looking forward to expanding in developing economies and making a step forward to strengthen their presence in the target markets. The growth of the Welding Consumables Market can be attributed to the increase in demand for welding consumables in various end-use industries such as automotive transportation, construction, and manufacturing. Established players, together with startups and innovative companies, compete in the Welding Consumables Market based on prices, product offerings, and technology upgrades.ESAB is a key player that represents a solid position in the Welding Consumables Market. Named as a globally renowned market leader, ESAB is well represented in the most industrialized countries and relevant markets. The firm is focused on delivering high-quality welding consumables and equipment to its clients as a means to satisfy their evolving needs. ESAB is a Welding Consumables Market player that benefits from intensified research and developments and is likely to be ahead in terms of upgrading designed products. Due to a well-established distribution network, ESAB is able to deliver its products fast and without delay to its customers around the world. Finally, ESAB is strong in relation to technical support and a high level of customer servicing and satisfaction.Lincoln Electric represents another key Welding Consumables Market player that is known as an advanced manufacturer with a focus on innovative designs, solutions, and best overall quality. The company has accomplished the creation of an all-encompassing set of welding consumables comprising wires, electrodes, and fluxes. Lincoln Electric benefits from the advanced technologic solutions and innovations in the welding industry. Finally, Lincoln Electric, as the above-mentioned company, has a concentration on the expansion and the rise in shares of the developing markets such as Asia-Pacific. A highly developed distribution network is another advantage for the Welding Consumables Market player to cater to its worldwide customers.


Key Companies in the Welding Consumables Market Include:


 




  • Voestalpine




  • Miller Electric Mfg.




  • Tregaskiss




  • Fronius International




  • Weldstar




  • The Harris Products Group




  • Victor Technologies




  • Hypertherm




  • Lincoln Electric




  • CEA Group




  • Colfax Corporation




  • Air Liquide




  • Esab




  • Illinois Tool Works




  • Messer Cutting Systems




Welding Consumables Market Industry Developments


The welding consumables market is projected to reach USD 26.3 billion by 2032, exhibiting a CAGR of 3.8% from 2024 to 2032. The growth is attributed to the rising demand for welding in various industries, including automotive, construction, shipbuilding, and manufacturing.Recent developments in the market include the introduction of new welding technologies, such as laser welding and friction stir welding, which offer improved efficiency and precision. Additionally, the increasing adoption of automation in welding processes is driving the demand for advanced welding consumables that can withstand high temperatures and harsh conditions.Key players in the market are focusing on developing innovative products and expanding their geographical presence. For instance, in 2023, Lincoln Electric launched a new line of welding electrodes designed for high-strength steel used in the automotive industry. Similarly, ESAB acquired Victor Technologies in 2021 to strengthen its position in the cutting and welding equipment market.


Welding Consumables Market Segmentation Insights


 


Welding Consumables Market Product Type Outlook




  • Welding Wires




  • Welding Fluxes




  • Welding Rods




  • Welding Gases




 


 


Welding Consumables Market Welding Process Outlook




  • Arc Welding




  • Resistance Welding




  • Solid State Welding




  • Other Welding Processes




 


 


Welding Consumables Market End-User Industry Outlook




  • Automotive




  • Construction




  • Shipbuilding




  • Oil and Gas




  • Aerospace




 


 


Welding Consumables Market Application Outlook




  • Heavy Fabrication




  • Light Fabrication




  • Construction and Infrastructure




  • Automotive Repair




  • Pipeline Welding




 


 


Welding Consumables Market Base Material Outlook




  • Carbon Steel




  • Stainless Steel




  • Aluminum




  • Titanium




  • Other Base Materials




 


 


Welding Consumables Market Regional Outlook




  • North America




  • Europe




  • South America




  • Asia Pacific




  • Middle East and Africa



Report Attribute/Metric Details
Market Size 2022 18.12(USD Billion)
Market Size 2023 18.81(USD Billion)
Market Size 2032 26.3(USD Billion)
Compound Annual Growth Rate (CAGR) 3.8% (2024 - 2032)
Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
Base Year 2023
Market Forecast Period 2024 - 2032
Historical Data 2019 - 2023
Market Forecast Units USD Billion
Key Companies Profiled Voestalpine, Miller Electric Mfg., Tregaskiss, Fronius International, Weldstar, The Harris Products Group, Victor Technologies, Hypertherm, Lincoln Electric, CEA Group, Colfax Corporation, Air Liquide, Esab, Illinois Tool Works, Messer Cutting Systems
Segments Covered Product Type, Welding Process, End-User Industry, Application, Base Material, Regional
Key Market Opportunities 1 Increasing construction activities2 Growing demand from the automotive industry3 Infrastructure development in emerging markets4 Advancements in welding technology5 Adoption of automated welding processes
Key Market Dynamics 1 Increasing demand from construction, automotive and shipbuilding industries2 Technological advancements in welding processes and consumables3 Growing adoption of automation and robotics in welding operations4 Rising demand for high performance and environmentally friendly consumables5 Stringent regulations and standards related to welding safety and quality
Countries Covered North America, Europe, APAC, South America, MEA


Frequently Asked Questions (FAQ) :

The Welding Consumables Market was valued at approximately USD 18.81 billion in 2023.

The Welding Consumables Market is expected to reach USD 26.3 billion by 2032, exhibiting a CAGR of 3.8% during the forecast period from 2024 to 2032.

Asia Pacific is projected to account for the largest market share in the Welding Consumables Market due to the increasing demand from various industries, particularly in countries such as China, India, and South Korea.

Welding consumables are primarily used in various industries, including automotive, construction, shipbuilding, and manufacturing, for joining metal components through welding processes.

Some of the prominent players in the Welding Consumables Market include Lincoln Electric, ESAB, Air Liquide, Messer Cutting Systems, The Linde Group, and Voestalpine Bhler Welding.

Factors such as rising demand from the construction and automotive industries, increasing infrastructure development, and technological advancements in welding techniques are driving the growth of the Welding Consumables Market

The Welding Consumables Market faces challenges such as fluctuating raw material prices, stringent environmental regulations, and competition from alternative joining methods.

Opportunities for growth in the Welding Consumables Market lie in the increasing adoption of advanced welding technologies, growing demand from emerging economies, and expanding applications in various industries.

Key trends in the Welding Consumables Market include automation in welding processes, development of eco-friendly welding consumables, and increasing use of robotics in welding applications.

The COVID-19 pandemic had a negative impact on the Welding Consumables Market due to disruptions in supply chains, reduced industrial activities, and project delays. However, the market is expected to recover as economic activities resume.

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