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    US Waste Heat Recovery Market

    ID: MRFR/E&P/14387-HCR
    100 Pages
    Garvit Vyas
    October 2025

    US Waste Heat Recovery Market

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    US Waste Heat Recovery Market Infographic
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    US Waste Heat Recovery Market Summary

    As per MRFR analysis, the US waste heat-recovery market size was estimated at 12.66 USD Billion in 2024. The US waste heat-recovery market is projected to grow from 13.6 USD Billion in 2025 to 27.9 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 7.45% during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The US waste heat-recovery market is poised for substantial growth driven by technological advancements and regulatory support.

    • Technological advancements are enhancing the efficiency of waste heat-recovery systems across various industries.
    • The industrial segment remains the largest contributor to the market, while the commercial segment is emerging as the fastest-growing area.
    • Rising energy costs are prompting businesses to adopt waste heat-recovery solutions to optimize energy use.
    • Increasing energy efficiency demands and rising environmental regulations are key drivers propelling market growth.

    Market Size & Forecast

    2024 Market Size 12.66 (USD Billion)
    2035 Market Size 27.9 (USD Billion)

    Major Players

    Siemens AG (DE), General Electric Company (US), Schneider Electric SE (FR), Mitsubishi Heavy Industries Ltd (JP), Honeywell International Inc (US), ABB Ltd (CH), Caterpillar Inc (US), Bosch Thermotechnology GmbH (DE)

    US Waste Heat Recovery Market Trends

    The waste heat-recovery market is currently experiencing a notable transformation, driven by increasing energy efficiency demands and sustainability initiatives. Industries are increasingly recognizing the potential of capturing and reusing waste heat, which not only reduces operational costs but also minimizes environmental impact. This shift is particularly evident in sectors such as manufacturing, power generation, and commercial buildings, where the implementation of waste heat-recovery systems is becoming more prevalent. As regulations tighten and energy prices fluctuate, the adoption of these technologies appears to be a strategic move for many organizations aiming to enhance their competitiveness while adhering to environmental standards. Moreover, advancements in technology are facilitating the integration of waste heat-recovery systems into existing infrastructures. Innovations in materials and system designs are making these solutions more efficient and easier to implement. The growing awareness of climate change and the need for sustainable practices further propels the market forward. Stakeholders, including government bodies and industry leaders, are likely to continue investing in research and development to optimize these systems. As a result, the waste heat-recovery market is poised for significant growth, reflecting a broader commitment to energy conservation and environmental stewardship.

    Technological Advancements

    Recent innovations in waste heat-recovery technologies are enhancing efficiency and effectiveness. New materials and designs are being developed, allowing for better integration into existing systems. These advancements are likely to drive adoption across various sectors.

    Regulatory Support

    Government policies and regulations are increasingly favoring energy efficiency and sustainability. Incentives and mandates are encouraging industries to invest in waste heat-recovery systems, which may lead to a more robust market.

    Rising Energy Costs

    Fluctuating energy prices are prompting industries to seek cost-effective solutions. Waste heat-recovery systems offer a viable way to reduce energy consumption and operational expenses, making them an attractive option for many businesses.

    US Waste Heat Recovery Market Drivers

    Rising Environmental Regulations

    The implementation of stringent environmental regulations in the U.S. is driving the growth of the waste heat-recovery market. Regulatory bodies are increasingly mandating reductions in greenhouse gas emissions and promoting sustainable practices. For instance, the Environmental Protection Agency (EPA) has introduced various initiatives aimed at reducing industrial emissions, which may encourage the adoption of waste heat-recovery technologies. In 2025, it is estimated that compliance with these regulations could lead to a market expansion of around 15% for waste heat-recovery systems. This regulatory landscape compels industries to invest in technologies that not only comply with legal requirements but also enhance their sustainability profiles. Consequently, the waste heat-recovery market is positioned to thrive as companies seek to align with these evolving environmental standards.

    Increasing Energy Efficiency Demands

    The growing emphasis on energy efficiency within various industries is a primary driver for the waste heat-recovery market. Companies are increasingly seeking methods to optimize energy use and reduce operational costs. The U.S. government has set ambitious energy efficiency targets, which may lead to a projected increase in the adoption of waste heat-recovery systems. In 2025, the energy efficiency market is expected to reach approximately $100 billion, with a significant portion attributed to waste heat-recovery technologies. This trend indicates a shift towards sustainable practices, as industries aim to minimize waste and enhance productivity. The waste heat-recovery market is likely to benefit from this heightened focus on energy efficiency, as businesses recognize the potential for substantial cost savings and improved environmental performance.

    Economic Incentives for Energy Recovery

    Economic incentives provided by federal and state governments are fostering growth in the waste heat-recovery market. Programs that offer tax credits, grants, and rebates for energy-efficient technologies encourage businesses to invest in waste heat-recovery systems. In 2025, it is anticipated that these incentives could lead to a market increase of approximately 10%, as companies seek to capitalize on financial benefits while enhancing their sustainability efforts. The availability of funding and support mechanisms may lower the initial investment barrier, making it more feasible for industries to adopt waste heat-recovery solutions. Thus, the waste heat-recovery market stands to gain from these economic incentives, which align financial interests with environmental goals.

    Growing Industrialization and Urbanization

    The rapid pace of industrialization and urbanization in the U.S. is a crucial driver for the waste heat-recovery market. As industries expand and urban areas develop, the demand for energy-efficient solutions becomes more pronounced. The industrial sector, which accounts for a significant portion of energy consumption, is increasingly adopting waste heat-recovery systems to mitigate energy costs and environmental impact. In 2025, the industrial sector is expected to contribute to a market growth rate of around 12% for waste heat-recovery technologies. This trend suggests that as urban centers grow and industries evolve, the waste heat-recovery market will play a vital role in addressing energy challenges and promoting sustainable development.

    Technological Innovations in Heat Recovery

    Technological advancements in heat recovery systems are significantly influencing the waste heat-recovery market. Innovations such as advanced heat exchangers, organic Rankine cycle systems, and thermoelectric generators are enhancing the efficiency and effectiveness of waste heat recovery. These technologies are becoming more accessible and cost-effective, which may lead to increased adoption across various sectors. In 2025, the market for advanced heat recovery technologies is projected to grow by approximately 20%, reflecting the industry's response to the demand for improved energy solutions. As industries recognize the potential for enhanced performance and reduced energy costs, the waste heat-recovery market is likely to see a surge in investment and implementation of these innovative technologies.

    Market Segment Insights

    By Technique: Heat Exchangers (Largest) vs. Heat Wheels (Fastest-Growing)

    In the US waste heat-recovery market, the dominant segment is Heat Exchangers, representing a significant share of the overall market dynamics. Other segments like Heat Wheels, Recuperators, and Regenerators, although important, contribute less to the market share but still play crucial roles in energy efficiency and recovery processes. Boilers and Others offer additional options, catering to various industrial applications, but their influence on market share is comparatively smaller. Growth trends in the US waste heat-recovery market indicate a strong move towards more efficient technologies, with Heat Wheels emerging as the fastest-growing segment due to their operational efficiency and ability to maximize heat recovery. The increasing emphasis on sustainability and regulations promoting energy efficiency further drive this segment's growth. Industries are increasingly adopting these technologies as part of their commitment to reducing emissions and optimizing energy use, which is expected to shape the landscape of the market in the coming years.

    Heat Exchangers (Dominant) vs. Heat Wheels (Emerging)

    Heat Exchangers are the backbone of the US waste heat-recovery market, known for their reliability and effectiveness in transferring thermal energy between fluids. They are widely utilized across various industries, providing significant operational cost savings and enhancing energy efficiency. On the other hand, Heat Wheels, which operate on a principle of rotating thermal mass, are gaining popularity as an emerging technology. They excel in specific applications where maximizing recovery efficiency is critical. While Heat Exchangers dominate the market, the innovative design and superior performance of Heat Wheels are attracting attention as companies seek advanced solutions to boost energy recovery rates.

    By Application: Electricity Generation (Largest) vs. Temperature Control (Fastest-Growing)

    The application segment in the US waste heat-recovery market showcases a varied distribution of market share, with electricity generation holding the largest portion due to the extensive use of waste heat technologies in industrial processes. Following closely, the temperature control segment is rapidly asserting its presence as consumers increasingly recognize the benefits of efficiency and sustainability in HVAC systems. Other applications, including pre-heating systems and miscellaneous uses, contribute to the overall landscape but remain less prominent compared to these two segments. Growth trends in the application segment are significantly driven by the rising energy costs and regulatory pressures favoring sustainable practices. Electricity generation continues to be a mainstay as manufacturers invest in advanced systems that maximize energy recovery. In contrast, temperature control is emerging as a fast-growing area, fueled by innovations that enhance system efficiency and responsiveness. As industries seek to mitigate energy waste, both segments are likely to see continued interest and investment, aligning with broader environmental goals.

    Electricity Generation (Dominant) vs. Temperature Control (Emerging)

    Electricity generation stands out as the dominant application in the US waste heat-recovery market, benefiting from its mature infrastructure and capacity for substantial energy output. This segment is characterized by its integration into various industrial processes, where harnessing waste heat can lead to significant savings and enhanced operational efficiency. On the other hand, temperature control is regarded as an emerging segment, capturing attention through advancements in technology that enable precise management of heating processes. As industries increasingly prioritize energy efficiency, the temperature control segment is expected to experience rapid growth, driven by both technological innovations and a shift in consumer preferences towards sustainable heating solutions.

    By Industries: Chemical & Petrochemical (Largest) vs. Oil & Gas (Fastest-Growing)

    In the US waste heat-recovery market, the distribution among the various industries shows a robust interest, with the Chemical & Petrochemical sector holding the largest share. This sector benefits from substantial energy consumption and is increasingly adopting technologies for heat recovery to optimize processes and reduce operational costs. Following closely, the Oil & Gas industry is also a significant player, reflecting a strong commitment to sustainability and efficiency. This sector's focus on minimizing waste aligns with the overall market trend of enhancing energy recovery from waste heat. Growth trends indicate a notable acceleration in the Oil & Gas sector, driven by regulatory pressures and the pursuit of cleaner technologies. The Chemical & Petrochemical industry remains stable, supported by constant investments in innovation and infrastructure. Factors such as increasing energy costs and environmental regulations are fuelling the demand for waste heat-recovery systems across these industries, thereby enhancing their market positions and fostering competition. Overall, both segments are set to continue their expansion in the coming years.

    Chemical & Petrochemical (Dominant) vs. Oil & Gas (Emerging)

    The Chemical & Petrochemical sector is characterized by its expansive energy consumption and a strong presence of large-scale operations, making it the dominant force in the US waste heat-recovery market. Companies within this sector are leveraging advanced technologies to capture and reuse thermal energy, resulting in improved efficiency and reduced emissions. On the other hand, the Oil & Gas sector is positioning itself as an emerging player, increasingly integrating waste heat-recovery solutions into operations to enhance sustainability and comply with stringent regulations. This emerging focus reflects a paradigm shift towards more environmentally friendly practices, creating opportunities for growth and investment in innovative heat recovery technologies.

    Get more detailed insights about US Waste Heat Recovery Market

    Key Players and Competitive Insights

    The waste heat-recovery market is currently characterized by a dynamic competitive landscape, driven by increasing energy efficiency demands and stringent environmental regulations. Major players such as Siemens AG (DE), General Electric Company (US), and Honeywell International Inc (US) are actively positioning themselves through innovation and strategic partnerships. Siemens AG (DE) focuses on integrating digital technologies into its waste heat-recovery solutions, enhancing operational efficiency and sustainability. Meanwhile, General Electric Company (US) emphasizes its commitment to renewable energy integration, leveraging its extensive portfolio to offer comprehensive waste heat-recovery systems. Honeywell International Inc (US) is also notable for its advancements in smart technologies, which facilitate real-time monitoring and optimization of energy recovery processes. Collectively, these strategies not only enhance their competitive edge but also contribute to a more sustainable energy landscape.

    In terms of business tactics, companies are increasingly localizing manufacturing and optimizing supply chains to enhance responsiveness to market demands. The competitive structure of the waste heat-recovery market appears moderately fragmented, with a mix of established players and emerging innovators. This fragmentation allows for diverse approaches to technology and service offerings, fostering a competitive environment where collaboration and strategic alliances are becoming more prevalent.

    In October 2025, Siemens AG (DE) announced a partnership with a leading technology firm to develop advanced AI-driven analytics for waste heat-recovery systems. This strategic move is likely to enhance predictive maintenance capabilities, thereby reducing downtime and operational costs for clients. The integration of AI into their offerings may position Siemens as a frontrunner in the market, aligning with the growing trend towards digitalization.

    In September 2025, General Electric Company (US) launched a new line of waste heat-recovery systems designed specifically for industrial applications, focusing on sectors such as manufacturing and petrochemicals. This initiative reflects GE's strategy to cater to high-demand industries, potentially increasing its market share. The introduction of these systems is expected to bolster energy efficiency and reduce emissions, aligning with regulatory trends favoring sustainable practices.

    In August 2025, Honeywell International Inc (US) expanded its waste heat-recovery portfolio by acquiring a smaller firm specializing in thermal energy solutions. This acquisition is indicative of Honeywell's strategy to enhance its technological capabilities and broaden its service offerings. By integrating these specialized solutions, Honeywell may strengthen its competitive position and provide more comprehensive energy recovery solutions to its clients.

    As of November 2025, current trends in the waste heat-recovery market are heavily influenced by digitalization, sustainability, and the integration of AI technologies. Strategic alliances are increasingly shaping the competitive landscape, allowing companies to pool resources and expertise. Looking ahead, it appears that competitive differentiation will evolve from traditional price-based competition to a focus on innovation, technological advancements, and supply chain reliability. This shift may redefine how companies approach market entry and customer engagement, emphasizing the importance of sustainable and efficient energy solutions.

    Key Companies in the US Waste Heat Recovery Market market include

    Future Outlook

    US Waste Heat Recovery Market Future Outlook

    The waste heat-recovery market is projected to grow at a 7.45% CAGR from 2024 to 2035, driven by increasing energy efficiency regulations and rising industrial energy costs.

    New opportunities lie in:

    • Development of advanced heat exchangers for industrial applications.
    • Integration of waste heat recovery systems in renewable energy projects.
    • Expansion of service contracts for maintenance and optimization of existing systems.

    By 2035, the market is expected to achieve substantial growth, driven by innovation and strategic investments.

    Market Segmentation

    US Waste Heat Recovery Market Technique Outlook

    • Heat Exchangers
    • Heat Wheels
    • Recuperators
    • Regenerators
    • Boilers
    • Others

    US Waste Heat Recovery Market Industries Outlook

    • Chemical & Petrochemical
    • Oil & Gas
    • Energy & Power
    • Food & Beverages
    • Others
    • Cement
    • Paper & Pulp

    US Waste Heat Recovery Market Application Outlook

    • Temperature Control
    • Pre-Heating Systems
    • Electricity Generation
    • Others

    Report Scope

    MARKET SIZE 2024 12.66(USD Billion)
    MARKET SIZE 2025 13.6(USD Billion)
    MARKET SIZE 2035 27.9(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR) 7.45% (2024 - 2035)
    REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2019 - 2024
    Market Forecast Units USD Billion
    Key Companies Profiled Siemens AG (DE), General Electric Company (US), Schneider Electric SE (FR), Mitsubishi Heavy Industries Ltd (JP), Honeywell International Inc (US), ABB Ltd (CH), Caterpillar Inc (US), Bosch Thermotechnology GmbH (DE)
    Segments Covered Technique, Application, Industries
    Key Market Opportunities Integration of advanced thermal energy storage systems enhances efficiency in the waste heat-recovery market.
    Key Market Dynamics Rising regulatory pressures drive innovation and investment in waste heat-recovery technologies across various industrial sectors.
    Countries Covered US

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    FAQs

    What is the projected market size of the US Waste Heat Recovery Market by 2035?

    The US Waste Heat Recovery Market is projected to be valued at 35.55 USD Billion by 2035.

    What is the expected compound annual growth rate (CAGR) for the US Waste Heat Recovery Market from 2025 to 2035?

    The expected CAGR for the US Waste Heat Recovery Market is 8.036% from 2025 to 2035.

    Which technique within the US Waste Heat Recovery Market is valued highest in 2024?

    In 2024, the Heat Exchangers technique is valued the highest at 5.0 USD Billion.

    Who are the major players in the US Waste Heat Recovery Market?

    Major players in the market include Caterpillar, ABB, Mitsubishi Heavy Industries, and General Electric among others.

    What is the market value of Recuperators in the US Waste Heat Recovery Market by 2035?

    The market value of Recuperators is expected to reach 8.0 USD Billion by 2035.

    How much is the US Waste Heat Recovery Market expected to be valued in 2024?

    The US Waste Heat Recovery Market is expected to be valued at 15.19 USD Billion in 2024.

    What is the projected market value of Regenerators by 2035?

    The projected market value of Regenerators by 2035 is 4.5 USD Billion.

    What growth opportunities exist in the US Waste Heat Recovery Market?

    Opportunities in the market include advancements in technology and increasing demand for energy efficiency solutions.

    What impact do current global scenarios have on the US Waste Heat Recovery Market?

    Current global scenarios may lead to fluctuations in market dynamics but can also accelerate investments in energy recovery technologies.

    How much is the market for Boilers expected to grow by 2035?

    The market for Boilers is expected to grow to 6.05 USD Billion by 2035.

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