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US Thermoplastic Composites Market

ID: MRFR/CnM/18858-HCR
200 Pages
Chitranshi Jaiswal
October 2025

US Thermoplastic Composites Market Research Report By Resin Type (Polyamide, Polypropylene, PEEK, Hybrid, Others), By Fiber Type (Glass Fiber, Carbon Fiber, Others), By Product Type (SFT, LFT, CFT, GMT) and By Application (Aerospace Défense, Automotive Transportation, Consumer Goods, Others) - Forecast to 2035

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US Thermoplastic Composites Market Infographic
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US Thermoplastic Composites Market Summary

As per Market Research Future analysis, the US thermoplastic composites size was estimated at 4.5 USD Million in 2024. The US thermoplastic composites market is projected to grow from 4.86 USD Million in 2025 to 10.5 USD Million by 2035, exhibiting a compound annual growth rate (CAGR) of 8.0% during the forecast period 2025 - 2035

Key Market Trends & Highlights

The US thermoplastic composites market is poised for substantial growth driven by sustainability and technological advancements.

  • The automotive sector emerges as the largest segment, reflecting a robust demand for lightweight materials.
  • Technological advancements in manufacturing processes are likely to enhance the performance and application of thermoplastic composites.
  • The aerospace applications segment is recognized as the fastest-growing, fueled by increased investment and innovation.
  • Rising demand for lightweight materials and regulatory support for advanced materials are key drivers propelling market expansion.

Market Size & Forecast

2024 Market Size 4.5 (USD Million)
2035 Market Size 10.5 (USD Million)
CAGR (2025 - 2035) 8.01%

Major Players

Toray Industries (JP), SABIC (SA), Solvay (BE), BASF (DE), Hexcel Corporation (US), Mitsubishi Chemical Corporation (JP), Teijin Limited (JP), Covestro AG (DE)

US Thermoplastic Composites Market Trends

The thermoplastic composites market is currently experiencing notable growth, driven by advancements in material technology and increasing demand across various industries. These composites, known for their lightweight and high-strength properties, are becoming increasingly popular in sectors such as automotive, aerospace, and construction. The shift towards sustainable materials is also influencing market dynamics, as manufacturers seek to reduce environmental impact while maintaining performance standards. Innovations in processing techniques are further enhancing the appeal of thermoplastic composites, allowing for more efficient production and application. In November 2025, the thermoplastic composites market appears poised for continued expansion. The integration of these materials into new applications suggests a trend towards greater versatility and functionality. As industries increasingly prioritize efficiency and sustainability, the adoption of thermoplastic composites is likely to accelerate. This evolving landscape indicates a promising future for manufacturers and consumers alike, as the benefits of these materials become more widely recognized and utilized across various sectors.

Sustainability Initiatives

The thermoplastic composites market is witnessing a shift towards sustainable practices, as companies increasingly focus on reducing their carbon footprint. This trend is driven by regulatory pressures and consumer demand for eco-friendly products. Manufacturers are exploring bio-based thermoplastic composites, which offer similar performance characteristics while being less harmful to the environment.

Technological Advancements

Innovations in processing technologies are transforming the thermoplastic composites market. Advanced manufacturing techniques, such as additive manufacturing and automated fiber placement, are enhancing production efficiency and enabling the creation of complex geometries. These advancements are likely to expand the application range of thermoplastic composites in various industries.

Automotive Sector Growth

The automotive industry is a key driver of the thermoplastic composites market, as manufacturers seek to reduce vehicle weight and improve fuel efficiency. The integration of these materials into vehicle design is becoming more prevalent, with a focus on enhancing performance while meeting stringent regulatory standards. This trend suggests a robust future for thermoplastic composites in automotive applications.

Market Segment Insights

By Resin Type: Polyamide (Largest) vs. Polypropylene (Fastest-Growing)

In the US thermoplastic composites market, Polyamide holds the largest market share, driven by its superior strength and durability, making it a preferred choice for industries such as automotive and aerospace. Polypropylene, while currently smaller in market share, is gaining popularity due to its lightweight nature and cost-effectiveness, appealing to various applications including packaging and consumer goods. The growth of Polypropylene is primarily fueled by the increasing demand for lightweight materials that enhance fuel efficiency in automotive applications. Additionally, innovations in manufacturing processes are enabling the production of more sustainable composite materials, further supporting the expansion of both Polyamide and Polypropylene. As industries continue shifting toward performance-driven and eco-friendly materials, the competition in the resin segment is expected to intensify.

Polyamide (Dominant) vs. Hybrid (Emerging)

Polyamide is characterized by its high performance, excellent thermal stability, and resistance to chemicals, making it well-suited for demanding applications in the automotive and aerospace sectors. It holds a dominant position due to its established market presence and the growing trend towards lightweight yet strong materials. Conversely, hybrid resins are emerging, offering a combination of properties from different resins, which allows for flexibility in design and enhanced performance. They are increasingly favored in applications where tailored material properties are required. The growth of hybrid resins is supported by advancements in formulation technologies and a rising interest in custom composite solutions, positioning them as a significant player within the segment.

By Fiber Type: Glass Fiber (Largest) vs. Carbon Fiber (Fastest-Growing)

The US thermoplastic composites market is segmented into Glass Fiber, Carbon Fiber, and Others, with Glass Fiber holding the largest market share. Glass Fiber is preferred across various applications due to its cost-effectiveness and strong mechanical properties, making it a go-to choice for manufacturers. Carbon Fiber, while currently smaller in market share, is rapidly gaining traction due to its excellent strength-to-weight ratio and versatility in high-performance applications. Currently, the growth of the Carbon Fiber segment is driven by increasing demand in industries such as automotive and aerospace, where lightweight materials are crucial for efficiency. In contrast, Glass Fiber is benefitting from established use in construction and consumer goods, while the Others segment, which includes natural fibers and other composites, is slowly emerging due to rising sustainability concerns and green material trends.

Glass Fiber (Dominant) vs. Carbon Fiber (Emerging)

Glass Fiber remains the dominant force in the US thermoplastic composites market, largely due to its affordability and strength, making it suitable for a wide range of applications from automotive to sporting goods. Its ease of processing and compatibility with various resins also favor its usage in bulk manufacturing. In comparison, Carbon Fiber is seen as an emerging contender characterized by its high performance and light weight, appealing to sectors that prioritize efficiency, particularly in aerospace and high-end automotive designs. As technology advances, Carbon Fiber's market position is expected to strengthen, supported by innovations that lower production costs and enhance its application scope.

By Product Type: SFT (Largest) vs. LFT (Fastest-Growing)

The US thermoplastic composites market displays a dynamic distribution among product types, with SFT (Sheet Molding Compound) holding the largest market share. This prominence can be attributed to its versatility, excellent mechanical properties, and widespread applications in automotive and construction sectors. Conversely, LFT (Long Fiber Thermoplastic) is emerging rapidly, driven by increasing demand for lightweight and high-performance materials, particularly in the automotive industry. Growth trends in the US thermoplastic composites market are heavily influenced by the need for reduced weight and improved performance in composite materials. LFT is recognized for its ability to provide superior strength, making it increasingly favored in automotive and aerospace applications. As manufacturers evolve towards sustainable practices, the shift towards lighter and stronger materials continues to propel the growth of LFT as a preferred choice, solidifying its position as the fastest-growing segment.

SFT (Dominant) vs. LFT (Emerging)

SFT, or Sheet Molding Compound, stands out as the dominant product type due to its excellent mechanical properties and adaptability across various applications, including automotive, aerospace, and construction. Its strong market presence is further bolstered by its cost-effectiveness and ease of manufacturing. In contrast, LFT, or Long Fiber Thermoplastic, is gaining traction as an emerging segment, primarily due to its enhanced strength-to-weight ratio, making it increasingly desirable for modern, performance-driven applications. The growing demand for lightweight materials and sustainability initiatives is fostering LFT's rapid expansion in the market. Both segments showcase distinct advantages, with SFT leading in established applications and LFT poised for significant growth as innovation and technology advance.

By Application: Aerospace & Defense (Largest) vs. Automotive & Transportation (Fastest-Growing)

The market share distribution in the application segment of the US thermoplastic composites market is diverse, with Aerospace & Defense currently holding the largest share, driven by the demand for lightweight and high-strength materials in the industry. Automotive & Transportation follows, exhibiting rapid growth due to the industry’s shift towards electric vehicles and fuel efficiency. Meanwhile, Consumer Goods and Others make up a smaller yet significant portion of the market, catering to niche applications that require advanced materials.

Aerospace & Defense (Dominant) vs. Automotive & Transportation (Emerging)

Aerospace & Defense is regarded as the dominant application segment in the US thermoplastic composites market, widely utilized for its superior properties, including toughness and lightweight characteristics, essential for aviation and military applications. Conversely, Automotive & Transportation is recognized as an emerging area, fueled by technological advancements in vehicle design and material science. The increasing focus on sustainability and regulatory pressures to reduce emissions enhances the adoption of thermoplastic composites, positioning this segment for substantial growth in the coming years.

Get more detailed insights about US Thermoplastic Composites Market

Key Players and Competitive Insights

The thermoplastic composites market is currently characterized by a dynamic competitive landscape, driven by increasing demand for lightweight materials across various industries, including automotive, aerospace, and consumer goods. Key players such as Toray Industries (Japan), SABIC (Saudi Arabia), and Hexcel Corporation (US) are strategically positioning themselves through innovation and partnerships. For instance, Toray Industries (Japan) focuses on enhancing its product portfolio with advanced materials that offer superior performance, while SABIC (Saudi Arabia) emphasizes sustainability in its manufacturing processes, aiming to reduce environmental impact. These strategies collectively contribute to a competitive environment that is increasingly focused on technological advancements and sustainability initiatives.

In terms of business tactics, companies are localizing manufacturing to reduce lead times and optimize supply chains. The market structure appears moderately fragmented, with several key players exerting influence over specific segments. This fragmentation allows for niche players to thrive, while larger corporations leverage their resources to establish a more significant market presence. The collective influence of these key players shapes the competitive dynamics, as they engage in strategic collaborations and investments to enhance their market positions.

In October 2025, Hexcel Corporation (US) announced a partnership with a leading aerospace manufacturer to develop next-generation thermoplastic composite materials. This collaboration is expected to accelerate the adoption of lightweight materials in aircraft design, thereby enhancing fuel efficiency and reducing emissions. The strategic importance of this partnership lies in its potential to position Hexcel as a leader in the aerospace sector, aligning with the industry's shift towards more sustainable practices.

In September 2025, SABIC (Saudi Arabia) launched a new line of thermoplastic composites designed specifically for automotive applications. This product line aims to meet the growing demand for lightweight materials that enhance vehicle performance and fuel efficiency. The introduction of this line underscores SABIC's commitment to innovation and its strategic focus on the automotive sector, which is increasingly prioritizing sustainability and performance.

In August 2025, Toray Industries (Japan) expanded its production capacity for thermoplastic composites in North America. This expansion is anticipated to meet the rising demand from various industries, particularly in the automotive and aerospace sectors. The strategic significance of this move lies in Toray's ability to enhance its supply chain efficiency and responsiveness to market needs, thereby solidifying its competitive position in the region.

As of November 2025, current competitive trends in the thermoplastic composites market include a strong emphasis on digitalization, sustainability, and the integration of artificial intelligence in manufacturing processes. Strategic alliances are increasingly shaping the landscape, as companies recognize the value of collaboration in driving innovation and enhancing operational efficiency. Looking ahead, competitive differentiation is likely to evolve from traditional price-based competition to a focus on innovation, technological advancements, and supply chain reliability. This shift suggests that companies that prioritize these aspects will be better positioned to thrive in an increasingly competitive market.

Key Companies in the US Thermoplastic Composites Market market include

Industry Developments

Recent developments in the US Thermoplastic Composites Market indicate a burgeoning interest in sustainable materials, driven by companies such as SABIC and Mitsubishi Chemical Corporation, which are expanding their research efforts into greener thermoplastic options. In September 2023, Hexcel Corporation unveiled advancements in lightweight composite technologies aimed at the aerospace sector, while Solvay announced a collaboration with major automotive manufacturers to enhance production efficiencies. PolyOne Corporation has also focused on strategic partnerships to scale innovations in specialty compounds. 

Notably, DuPont and Eastman Chemical Company are exploring new applications of thermoplastic composites in the electrical and electronics industries, a trend gaining traction. Mergers and acquisitions are also prominent; in August 2023, LANXESS completed the acquisition of a thermoplastic composite division from A. Schulman to bolster its portfolio. 

Similarly, Teijin Limited in July 2023 announced its intention to acquire a minority stake in Toray Industries to enhance collaboration around advanced composite materials. The strong market valuation growth among these players is indicative of the rising demand and applications of thermoplastic composites across various sectors, positioning the US as a leader in this innovation-driven market.

    • US Thermoplastic Composites Market Segmentation Insights
    • Thermoplastic Composites Market Resin Type Outlook
      • Polyamide
    • Polypropylene
    • PEEK
    • Hybrid
    • Others
    • Thermoplastic Composites Market Fiber Type Outlook
      • Glass Fiber
    • Carbon Fiber
    • Others
    • Thermoplastic Composites Market Product Type Outlook
      • SFT
    • LFT
    • CFT
    • GMT
    • Thermoplastic Composites Market Application Outlook

      • Aerospace Défense

    • Automotive Transportation

    • Consumer Goods

    • Others

Future Outlook

US Thermoplastic Composites Market Future Outlook

The thermoplastic composites market is projected to grow at 8.01% CAGR from 2024 to 2035, driven by advancements in manufacturing processes and increasing demand in automotive and aerospace sectors.

New opportunities lie in:

  • Development of lightweight, high-performance thermoplastic composites for electric vehicles.
  • Investment in automated production technologies to enhance efficiency and reduce costs.
  • Expansion into emerging markets with tailored composite solutions for local industries.

By 2035, the thermoplastic composites market is expected to achieve substantial growth and innovation.

Market Segmentation

US Thermoplastic Composites Market Fiber Type Outlook

  • Glass Fiber
  • Carbon Fiber
  • Others

US Thermoplastic Composites Market Resin Type Outlook

  • Polyamide
  • Polypropylene
  • PEEK
  • Hybrid
  • Others

US Thermoplastic Composites Market Application Outlook

  • Aerospace & Défense
  • Automotive & Transportation
  • Consumer Goods
  • Others

US Thermoplastic Composites Market Product Type Outlook

  • SFT
  • LFT
  • CFT
  • GMT

Report Scope

MARKET SIZE 20244.5(USD Million)
MARKET SIZE 20254.86(USD Million)
MARKET SIZE 203510.5(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR)8.01% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Million
Key Companies Profiled["Toray Industries (JP)", "SABIC (SA)", "Solvay (BE)", "BASF (DE)", "Hexcel Corporation (US)", "Mitsubishi Chemical Corporation (JP)", "Teijin Limited (JP)", "Covestro AG (DE)"]
Segments CoveredResin Type, Fiber Type, Product Type, Application
Key Market OpportunitiesGrowing demand for lightweight materials in automotive and aerospace sectors drives innovation in thermoplastic composites market.
Key Market DynamicsGrowing demand for lightweight materials drives innovation and competition in the thermoplastic composites market.
Countries CoveredUS

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FAQs

What was the market size of the US Thermoplastic Composites Market in 2024?

The US Thermoplastic Composites Market was valued at 6259.72 USD Million in 2024.

What is the projected market size of the US Thermoplastic Composites Market by 2035?

By 2035, the market is expected to reach a value of 15834.01 USD Million.

What is the expected CAGR for the US Thermoplastic Composites Market from 2025 to 2035?

The market is expected to grow at a compound annual growth rate of 8.803% from 2025 to 2035.

What are the key resin types in the US Thermoplastic Composites Market?

Key resin types include Polyamide, Polypropylene, PEEK, Hybrid, and Others.

How large is the Polyamide segment of the US Thermoplastic Composites Market in 2024?

The Polyamide segment is valued at 1750.0 USD Million in 2024.

What will be the market size for Polypropylene in 2035?

The Polypropylene segment is projected to be valued at 3800.0 USD Million by 2035.

Who are the major players in the US Thermoplastic Composites Market?

Major players include SABIC, Mitsubishi Chemical Corporation, and Hexcel Corporation, among others.

What was the market size for the PEEK segment in 2024?

The PEEK segment was valued at 1200.0 USD Million in 2024.

What are the growth opportunities in the US Thermoplastic Composites Market?

Key growth opportunities are driven by increasing demand in automotive, aerospace, and consumer goods applications.

What is the projected market size for the Hybrid segment in 2035?

The Hybrid segment is expected to reach a value of 3000.0 USD Million by 2035.

What is the expected market size of the US Thermoplastic Composites Market in 2024?

The US Thermoplastic Composites Market is expected to be valued at 6300.0 USD Million in 2024.

What is the projected market size for the US Thermoplastic Composites Market in 2035?

In 2035, the US Thermoplastic Composites Market is projected to reach a value of 15700.0 USD Million.

What is the expected compound annual growth rate (CAGR) for the US Thermoplastic Composites Market from 2025 to 2035?

The expected CAGR for the US Thermoplastic Composites Market is 8.655% from 2025 to 2035.

Which resin type is projected to have the largest market share in 2035?

By 2035, Polyamide is projected to have the largest market share, valued at 3160.0 USD Million.

What are the expected market values for Polypropylene in 2024 and 2035?

Polypropylene is expected to be valued at 1440.0 USD Million in 2024 and 3560.0 USD Million in 2035.

Who are the key players in the US Thermoplastic Composites Market?

Key players in the market include BASF, Park Aerospace, Northrop Grumman, and DuPont among others.

What is the market size for PEEK resin in the US Thermoplastic Composites Market for 2024?

The market size for PEEK resin is expected to be 960.0 USD Million in 2024.

What are the market projections for Hybrid resin from 2024 to 2035?

Hybrid resin is projected to grow from 720.0 USD Million in 2024 to 1800.0 USD Million in 2035.

What impact do emerging trends have on the US Thermoplastic Composites Market?

Emerging trends are driving innovation and increasing the adoption of thermoplastic composites across various applications.

What are the market projections for the Others resin type from 2024 to 2035?

The Others resin type is anticipated to grow from 1920.0 USD Million in 2024 to 4840.0 USD Million in 2035.

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