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US Thermal Underwear Market

ID: MRFR/CG/12725-HCR
100 Pages
Garvit Vyas
February 2026

US Thermal Underwear Market

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US Thermal Underwear Market Infographic
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US Thermal Underwear Market Summary

As per analysis, the US Thermal Underwear Market is projected to grow from USD 1.96 Billion in 2024 to USD 2.69 Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 2.95% during the forecast period (2025 - 2035).

Key Market Trends & Highlights

The US Thermal Underwear Market is experiencing a notable shift towards performance-driven and sustainable options.

  • The demand for performance fabrics is on the rise, reflecting a broader trend towards enhanced functionality in thermal underwear.
  • Sustainability and eco-friendly options are becoming increasingly important to consumers, influencing purchasing decisions across various segments.
  • Customization and personalization trends are gaining traction, particularly among consumers seeking unique thermal solutions for outdoor activities.
  • The growing outdoor recreation activities and rising awareness of health and wellness are key drivers propelling the market forward.

Market Size & Forecast

2024 Market Size 1.96 (USD Billion)
2035 Market Size 2.69 (USD Billion)
CAGR (2025 - 2035) 2.95%

Major Players

Under Armour (US), Nike (US), Adidas (DE), Hanesbrands (US), Fruit of the Loom (US), ThermalWear (US), L.L. Bean (US), Columbia Sportswear (US), REI Co-op (US)

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US Thermal Underwear Market Trends

The US Thermal Underwear Market is currently experiencing a notable evolution, driven by various factors that influence consumer preferences and purchasing behaviors. As the demand for comfort and functionality in clothing continues to rise, thermal underwear has emerged as a staple for many individuals, particularly during colder months. This market segment appears to be benefiting from an increased awareness of the importance of layering for warmth, as well as advancements in fabric technology that enhance moisture-wicking and thermal retention properties. Furthermore, the growing trend of outdoor activities, such as hiking and skiing, has likely contributed to the heightened interest in thermal garments, as consumers seek reliable options to maintain body heat in challenging environments. In addition to the focus on performance, sustainability is becoming a more prominent consideration among consumers in the US Thermal Underwear Market. Many individuals are increasingly inclined to choose products made from eco-friendly materials, reflecting a broader societal shift towards environmentally conscious purchasing decisions. This trend suggests that brands may need to adapt their offerings to align with consumer values, potentially incorporating recycled materials or sustainable production practices. Overall, the US Thermal Underwear Market appears poised for continued growth, driven by a combination of functional innovation and a commitment to sustainability, which may shape the future landscape of this sector.

Increased Demand for Performance Fabrics

The US Thermal Underwear Market is witnessing a surge in demand for high-performance fabrics. Consumers are increasingly seeking thermal garments that offer superior moisture management, breathability, and insulation. This trend indicates a shift towards technical materials that enhance comfort and functionality, particularly for outdoor enthusiasts.

Sustainability and Eco-Friendly Options

Sustainability is becoming a key consideration in the US Thermal Underwear Market. Consumers are showing a preference for products made from organic or recycled materials, reflecting a growing awareness of environmental issues. Brands that prioritize eco-friendly practices may find a competitive edge in this evolving landscape.

Customization and Personalization Trends

The trend towards customization is gaining traction within the US Thermal Underwear Market. Consumers are increasingly interested in personalized options, such as tailored fits and unique designs. This shift suggests that brands may need to explore innovative ways to cater to individual preferences, enhancing customer satisfaction.

US Thermal Underwear Market Drivers

Influence of Fashion Trends

The influence of fashion trends is increasingly shaping the US Thermal Underwear Market. As thermal underwear transitions from being merely functional to a fashionable choice, brands are focusing on design and aesthetics. The rise of athleisure and the blending of casual wear with performance apparel have led to a greater acceptance of thermal underwear as everyday clothing. This shift is supported by market data indicating that the athleisure segment is expected to grow by 7% annually. As consumers seek stylish yet functional options, manufacturers are likely to invest in innovative designs and collaborations with fashion influencers, further driving the growth of the thermal underwear market.

Seasonal Demand Fluctuations

Seasonal demand fluctuations are a notable driver in the US Thermal Underwear Market. The winter months typically see a spike in sales as consumers prepare for colder weather. Retailers often capitalize on this trend by launching targeted marketing campaigns and promotions during the fall and winter seasons. Data indicates that thermal underwear sales can increase by as much as 30% during peak winter months. This seasonal pattern encourages manufacturers to optimize their production schedules and inventory management to meet the heightened demand. As climate patterns continue to evolve, the industry may also see shifts in seasonal demand, necessitating adaptive strategies from brands.

Growing Outdoor Recreation Activities

The US Thermal Underwear Market is experiencing a surge in demand due to the increasing popularity of outdoor recreational activities. As more individuals engage in hiking, skiing, and camping, the need for thermal underwear that provides warmth and comfort becomes paramount. According to recent data, the outdoor recreation sector in the US has seen a growth rate of approximately 4.5% annually, indicating a robust market for thermal apparel. This trend is likely to continue as consumers prioritize performance and functionality in their clothing choices. The rise in outdoor activities not only boosts sales of thermal underwear but also encourages brands to innovate and enhance their product offerings, catering to the specific needs of outdoor enthusiasts.

Rising Awareness of Health and Wellness

The US Thermal Underwear Market is benefiting from a growing awareness of health and wellness among consumers. As individuals become more conscious of their health, they are increasingly seeking clothing that supports an active lifestyle. Thermal underwear plays a crucial role in maintaining body temperature during exercise and outdoor activities, which is essential for overall well-being. This trend is reflected in the increasing sales of thermal apparel, with the market projected to reach approximately 1.2 billion USD by 2027. The emphasis on health and fitness is likely to propel the demand for thermal underwear, as consumers prioritize products that enhance their performance and comfort.

Technological Advancements in Fabric Production

Technological advancements in fabric production are significantly influencing the US Thermal Underwear Market. Innovations such as moisture-wicking, temperature-regulating, and lightweight materials are becoming increasingly prevalent. These advancements allow manufacturers to create thermal underwear that not only retains heat but also enhances comfort during physical activities. The market for high-performance thermal wear is projected to grow, with estimates suggesting a compound annual growth rate of around 6% over the next five years. As consumers become more aware of the benefits of advanced fabric technologies, the demand for such products is expected to rise, driving growth in the thermal underwear segment.

Market Segment Insights

By Application: Outdoor Activities (Largest) vs. Sports (Fastest-Growing)

In the US Thermal Underwear Market, the application segment shows a diverse distribution among outdoor activities, sports, casual wear, and work wear. Outdoor activities hold the largest share, driven by the increasing participation in recreational sports and outdoor events, particularly during the colder months. Sports applications have also gained significant traction, translating into a growing demand as more individuals engage in fitness and competitive activities. Casual wear and work wear follow but with relatively smaller shares in comparison.

Outdoor Activities: Dominant vs. Sports: Emerging

The outdoor activities segment remains a dominant force in the US Thermal Underwear Market, reflecting the lifestyle choices of consumers who prioritize comfort and warmth during outdoor engagements. This segment encompasses a wide range of activities, from hiking and skiing to camping, appealing to various age groups. Meanwhile, sports as an emerging segment is gaining momentum, driven by the rise in athletic participation and health awareness among consumers. The emphasis on performance-driven fabrics and designs caters well to this demographic, positioning sports thermal wear as essential gear for both casual athletes and serious sports enthusiasts.

By Material Type: Cotton (Largest) vs. Wool (Fastest-Growing)

In the US Thermal Underwear Market, the material type segment is characterized by a diverse distribution among cotton, wool, synthetic, and blends. Cotton remains the dominant material, capturing the largest share due to its comfort and breathability, making it a preferred choice for everyday wear. The wool segment, while historically smaller, is gaining traction, appealing to consumers seeking warmth and moisture-wicking properties during colder months. The synthetic and blends segments cater to specific needs, rounding out the market dynamics of this segment.

Cotton (Dominant) vs. Wool (Emerging)

Cotton thermal underwear is revered for its softness, durability, and ability to regulate body temperature, thus dominating the market. Its affordability and easy maintenance add to its appeal among consumers. In contrast, wool thermal underwear is emerging significantly due to its superior insulating properties and moisture-wicking capabilities. Wool blends often combine the best features of wool and synthetics, promising added warmth and durability while maintaining comfort, which is driving their rapid growth as consumers look for high-performance options for outdoor and cold-weather activities.

By Gender: Men (Largest) vs. Women (Fastest-Growing)

In the US Thermal Underwear Market, the gender segment reveals a clear distribution of market share. Men’s thermal underwear remains the largest segment, driven by consistent demand for performance and comfort during the colder months. This segment is characterized by a wide range of products tailored for outdoor activities, work, and leisure, ensuring they meet diverse consumer needs. Women’s thermal underwear, while smaller in comparison, is emerging as the fastest-growing segment, capturing attention with innovative designs and increased fashion-oriented options that emphasize both practicality and style.

Men: Dominant vs. Women: Emerging

Men's thermal underwear holds a dominant position in the US market, known for its functionality and durability. This segment often features high-performance materials that provide warmth without bulk, catering to a variety of uses, from athletic activities to everyday wear. In contrast, women's thermal underwear is an emerging segment that is gaining momentum. It focuses not only on warmth and comfort but also on style and versatility. Women's offerings often include a range of designs, cuts, and colors, aligning closely with current fashion trends while meeting the essential need for warmth. As brands invest in this segment, it increasingly appeals to female consumers seeking both function and form.

By Age Group: Adults (Largest) vs. Children (Fastest-Growing)

In the US Thermal Underwear Market, the age group segment displays a varied distribution of market share. Adults hold the largest share, reflecting their consistent demand for thermal underwear in various lifestyles, from outdoor activities to everyday use during colder months. In contrast, the children's segment is experiencing rapid growth, fueled by increasing awareness of the importance of layering and warmth in their outdoor play and activities.

Adults (Dominant) vs. Children (Emerging)

The adult segment of the US Thermal Underwear Market remains dominant due to the combination of functionality and fashion, with many consumers seeking versatile options suitable for both active and leisure wear. This segment caters to a wide range of preferences and practical needs, resulting in a varied product offering that meets the demands of different lifestyles. Conversely, the children's segment is emerging strongly, driven by a growing focus on parental spending on children's clothing that emphasizes comfort and warmth during outdoor play. As outdoor activities for children gain popularity, there is an increasing trend towards innovative designs and materials that cater specifically to young consumers.

By Seasonality: Winter (Largest) vs. Fall (Fastest-Growing)

In the US thermal underwear market, winter remains the dominant season, capturing the largest share of consumer demand. As temperatures drop, the demand for thermal underwear peaks, with consumers consistently seeking warmth and comfort. Fall, while currently smaller in terms of market share, shows significant growth potential, particularly as outdoor activities become popular, driving the need for versatile thermal solutions during transitional weather.

Seasonality: Winter (Dominant) vs. Fall (Emerging)

Winter thermal underwear is characterized by higher insulation capabilities and moisture-wicking properties to cater to extreme cold conditions. Brands have effectively marketed thermal wear as essential for winter outdoor activities, solidifying its position as the dominant segment. In contrast, the fall segment is emerging rapidly, appealing to a younger demographic interested in layering and fashion-forward thermal options. This emerging segment benefits from the trend towards athleisure and outdoor lifestyles, positioning fall thermal wear as a fashionable yet functional choice for consumers.

Get more detailed insights about US Thermal Underwear Market

Key Players and Competitive Insights

The Thermal Underwear Market in the US is characterized by a competitive landscape that is increasingly shaped by innovation, sustainability, and digital transformation. Key players such as Under Armour (US), Nike (US), and Hanesbrands (US) are actively pursuing strategies that emphasize product differentiation and consumer engagement. Under Armour (US) has focused on enhancing its technological capabilities, particularly in moisture-wicking and thermal regulation fabrics, which positions it favorably against competitors. Nike (US), on the other hand, has been leveraging its strong brand equity to expand its product lines, integrating sustainable materials into its thermal offerings, thereby appealing to environmentally conscious consumers. Hanesbrands (US) has adopted a more value-driven approach, emphasizing affordability while maintaining quality, which allows it to capture a broader market segment. Collectively, these strategies contribute to a dynamic competitive environment where innovation and consumer preferences dictate market trends.

In terms of business tactics, companies are increasingly localizing manufacturing to reduce lead times and enhance supply chain efficiency. This trend is particularly evident in the Thermal Underwear Market, which appears to be moderately fragmented, with several players vying for market share. The collective influence of key players is significant, as they not only drive product innovation but also set benchmarks for quality and sustainability that smaller brands often strive to meet.

In December 2025, Under Armour (US) announced a partnership with a leading tech firm to develop smart thermal underwear that can monitor body temperature and adjust insulation levels accordingly. This strategic move is likely to enhance consumer engagement by offering personalized comfort, thereby setting a new standard in the market. The integration of technology into apparel is expected to attract tech-savvy consumers and could redefine the competitive landscape.

In November 2025, Nike (US) launched a new line of thermal underwear made from 100% recycled materials, reinforcing its commitment to sustainability. This initiative not only aligns with global trends towards eco-friendly products but also positions Nike as a leader in sustainable fashion. The strategic importance of this move lies in its potential to attract environmentally conscious consumers, thereby expanding Nike's market reach and enhancing brand loyalty.

In October 2025, Hanesbrands (US) introduced a new pricing strategy aimed at increasing market penetration by offering bundled thermal underwear products at a discounted rate. This approach is likely to appeal to budget-conscious consumers, allowing Hanesbrands to capture a larger share of the market. The strategic significance of this tactic is evident in its potential to drive volume sales while maintaining profitability through cost efficiencies.

As of January 2026, the Thermal Underwear Market is witnessing trends that emphasize digitalization, sustainability, and the integration of artificial intelligence in product development. Strategic alliances among companies are increasingly shaping the competitive landscape, fostering innovation and enhancing supply chain reliability. Looking ahead, competitive differentiation is expected to evolve from traditional price-based competition to a focus on innovation, technology, and sustainable practices. This shift indicates a growing recognition that long-term success in the market will depend on the ability to adapt to changing consumer preferences and technological advancements.

Key Companies in the US Thermal Underwear Market include

Future Outlook

US Thermal Underwear Market Future Outlook

The US Thermal Underwear Market is projected to grow at a 2.95% CAGR from 2025 to 2035, driven by increasing consumer demand for comfort and performance in cold weather.

New opportunities lie in:

  • Expansion of eco-friendly thermal materials in product lines.
  • Development of smart thermal underwear with integrated temperature control.
  • Partnerships with outdoor brands for co-branded thermal collections.

By 2035, the market is expected to solidify its position as a leader in performance apparel.

Market Segmentation

US Thermal Underwear Market Gender Outlook

  • Men
  • Women
  • Unisex

US Thermal Underwear Market Age Group Outlook

  • Children
  • Adults
  • Seniors

US Thermal Underwear Market Application Outlook

  • Outdoor Activities
  • Sports
  • Casual Wear
  • Work Wear

US Thermal Underwear Market Seasonality Outlook

  • Winter
  • Fall
  • Spring

US Thermal Underwear Market Material Type Outlook

  • Cotton
  • Wool
  • Synthetic
  • Blends

Report Scope

MARKET SIZE 20241.96(USD Billion)
MARKET SIZE 20252.02(USD Billion)
MARKET SIZE 20352.69(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)2.95% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Billion
Key Companies ProfiledUnder Armour (US), Nike (US), Adidas (DE), Hanesbrands (US), Fruit of the Loom (US), ThermalWear (US), L.L. Bean (US), Columbia Sportswear (US), REI Co-op (US)
Segments CoveredApplication, Material Type, Gender, Age Group, Seasonality
Key Market OpportunitiesGrowing demand for sustainable materials in the US Thermal Underwear Market presents significant innovation opportunities.
Key Market DynamicsRising consumer demand for sustainable materials drives innovation in the US Thermal Underwear Market.
Countries CoveredUS
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FAQs

What is the current valuation of the US Thermal Underwear Market?

The US Thermal Underwear Market was valued at 1.96 USD Billion in 2024.

What is the projected market size for the US Thermal Underwear Market by 2035?

The market is projected to reach 2.69 USD Billion by 2035.

What is the expected CAGR for the US Thermal Underwear Market during the forecast period?

The expected CAGR for the market from 2025 to 2035 is 2.95%.

Which companies are the key players in the US Thermal Underwear Market?

Key players include Under Armour, Nike, Adidas, Hanesbrands, and Columbia Sportswear.

How does the market perform in terms of application segments?

In 2024, Casual Wear generated 0.58 USD Billion, while Outdoor Activities reached 0.49 USD Billion.

What are the leading material types used in thermal underwear?

Cotton was valued at 0.78 USD Billion in 2024, followed by Synthetic materials at 0.49 USD Billion.

What is the market distribution by gender for thermal underwear?

In 2024, the market for Women was valued at 0.84 USD Billion, while Men accounted for 0.78 USD Billion.

How does the market segment by age group?

Adults represented a market value of 1.04 USD Billion in 2024, while Seniors accounted for 0.53 USD Billion.

What seasonal trends are observed in the thermal underwear market?

The Winter segment was valued at 0.78 USD Billion in 2024, indicating strong seasonal demand.

What growth trends are anticipated for the thermal underwear market in the coming years?

The market is expected to grow steadily, with a projected increase in various segments through 2035.

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