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    US Sustainable Aviation Fuel Market

    ID: MRFR/E&P/16336-HCR
    128 Pages
    Chitranshi Jaiswal
    October 2025

    US Sustainable Aviation Fuel Market Research Report By Fuel Type (Biofuels, Synthetic Fuels, Hydrogen Based Fuels, Alcohols, Esters), By Application (Commercial Aviation, Military Aviation, Cargo Airlines, Business Aviation), By Production Method (Fischer-Tropsch Synthesis, Hydroprocessed Esters and Fatty Acids, Alcohol-to-Jet, Power-to-Liquid) and By End Use (Passenger Flights, Freight Transport, Charter Services) - Forecast to 2035

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    US Sustainable Aviation Fuel Market Summary

    As per MRFR analysis, the US sustainable aviation-fuel market Size was estimated at 96.33 USD Million in 2024. The US sustainable aviation-fuel market is projected to grow from 119.95 USD Million in 2025 to 1075.0 USD Million by 2035, exhibiting a compound annual growth rate (CAGR) of 24.52% during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The US sustainable aviation-fuel market is poised for substantial growth driven by regulatory support and technological advancements.

    • Regulatory support and incentives are fostering innovation in the sustainable aviation-fuel sector.
    • Technological advancements are enhancing the efficiency of fuel production processes, making them more viable.
    • Collaborative efforts among industry stakeholders are accelerating the adoption of sustainable aviation fuels.
    • Increasing environmental regulations and corporate sustainability initiatives are key drivers propelling market growth.

    Market Size & Forecast

    2024 Market Size 96.33 (USD Million)
    2035 Market Size 1075.0 (USD Million)

    Major Players

    Neste (FI), TotalEnergies (FR), Gevo (US), LanzaTech (US), World Energy (US), Fulcrum BioEnergy (US), Sustainable Aviation Fuel (SAF) (GB), Air BP (GB)

    US Sustainable Aviation Fuel Market Trends

    The sustainable aviation-fuel market is currently experiencing a notable transformation, driven by a growing emphasis on environmental sustainability and the aviation industry's commitment to reducing greenhouse gas emissions. Regulatory frameworks and incentives from government bodies are fostering innovation and investment in alternative fuels. This shift is not merely a trend but appears to be a fundamental change in how aviation fuels are produced and consumed. Stakeholders, including airlines and fuel producers, are increasingly collaborating to develop and implement sustainable fuel solutions that align with climate goals. Moreover, advancements in technology are enhancing the production processes of sustainable aviation fuels, making them more efficient and cost-effective. The market seems poised for growth as more airlines commit to using sustainable fuels in their operations. This commitment is likely to be bolstered by consumer demand for greener travel options, which may further accelerate the adoption of sustainable aviation fuels. As the industry navigates these changes, the focus on sustainability is expected to shape the future landscape of aviation fuel consumption.

    Regulatory Support and Incentives

    Government policies are increasingly favoring the adoption of sustainable aviation fuels. Incentives such as tax credits and grants are encouraging investment in production facilities and research. This regulatory support is crucial for scaling up production and reducing costs.

    Technological Advancements

    Innovations in production technologies are enhancing the efficiency of sustainable aviation fuel manufacturing. These advancements may lead to lower production costs and improved fuel quality, making sustainable options more competitive with traditional fuels.

    Collaborative Efforts in the Industry

    Airlines and fuel producers are forming partnerships to promote the use of sustainable aviation fuels. These collaborations aim to share knowledge, resources, and infrastructure, which could facilitate the widespread adoption of these fuels across the aviation sector.

    US Sustainable Aviation Fuel Market Drivers

    Corporate Sustainability Initiatives

    Many corporations are adopting sustainability initiatives that prioritize environmental responsibility, significantly impacting the sustainable aviation-fuel market. Major airlines are committing to net-zero emissions by 2050, which necessitates a shift towards sustainable fuels. This commitment is reflected in the increasing number of partnerships between airlines and sustainable fuel producers. For example, in 2025, several airlines have pledged to utilize sustainable aviation fuel for at least 10% of their total fuel consumption. This trend not only enhances corporate image but also aligns with consumer preferences for environmentally friendly practices, thereby propelling the sustainable aviation-fuel market forward.

    Increasing Environmental Regulations

    The sustainable aviation-fuel market is experiencing a surge in demand due to increasing environmental regulations imposed by federal and state authorities. These regulations aim to reduce greenhouse gas emissions and promote cleaner energy sources. For instance, the Environmental Protection Agency (EPA) has set ambitious targets for reducing aviation emissions, which has led airlines to seek alternative fuels. The sustainable aviation-fuel market is projected to grow as airlines strive to comply with these regulations, potentially reaching a market value of $15 billion by 2030. This regulatory landscape encourages investment in sustainable fuel technologies, thereby driving innovation and adoption within the industry.

    Government Funding and Research Initiatives

    Government funding and research initiatives are vital drivers of the sustainable aviation-fuel market. Federal and state governments are investing in research programs aimed at developing advanced sustainable fuel technologies. For instance, the U.S. Department of Energy has allocated millions of dollars to support research in biofuels and alternative energy sources. This funding not only accelerates technological advancements but also fosters collaboration between public and private sectors. As a result, the sustainable aviation-fuel market is likely to benefit from increased innovation and reduced costs, making sustainable fuels more competitive with traditional aviation fuels.

    Technological Innovations in Fuel Production

    Technological advancements in the production of sustainable aviation fuels are playing a crucial role in shaping the market. Innovations such as the development of advanced biofuels and synthetic fuels are making sustainable aviation fuel more accessible and cost-effective. The sustainable aviation-fuel market is likely to benefit from these innovations, as they can reduce production costs by up to 30% compared to traditional methods. Furthermore, the integration of carbon capture technologies in fuel production processes may enhance sustainability, attracting more investments into the sector. As these technologies mature, they are expected to significantly increase the availability of sustainable aviation fuels.

    Consumer Demand for Sustainable Travel Options

    There is a growing consumer demand for sustainable travel options, which is influencing the sustainable aviation-fuel market. Travelers are increasingly prioritizing eco-friendly choices, prompting airlines to respond by investing in sustainable aviation fuels. Surveys indicate that over 70% of travelers are willing to pay a premium for flights that utilize sustainable fuels. This shift in consumer behavior is encouraging airlines to incorporate sustainable aviation fuels into their operations, thereby expanding the market. As airlines strive to meet this demand, the sustainable aviation-fuel market is expected to see substantial growth, potentially doubling in size by 2030.

    Market Segment Insights

    By Fuel Type: Biofuels (Largest) vs. Synthetic Fuels (Fastest-Growing)

    In the sustainable aviation-fuel market, biofuels currently hold the largest market share, benefiting from established production technologies and increasing demand from airlines looking to reduce their carbon footprints. The segment's growth is driven by various government incentives and policies aimed at promoting renewable energy sources, making biofuels a leading choice among aviation stakeholders. On the other hand, synthetic fuels are emerging as the fastest-growing segment within this market. Their rise can be attributed to advancements in technology and significant investments in research and development. As airlines look for innovative solutions to meet sustainability targets, the drive towards synthetic fuel utilization is expected to gain momentum, positioning it as a significant player in the coming years.

    Biofuels (Dominant) vs. Synthetic Fuels (Emerging)

    Biofuels dominate the sustainable aviation-fuel segment due to their compatibility with existing aircraft engines and infrastructure. Produced from organic materials, they offer a sustainable alternative and enjoy strong regulatory support. In contrast, synthetic fuels are gaining traction as an emerging option thanks to their potential for carbon neutrality and the ability to be produced from renewable energy sources. While biofuels currently lead in adoption, the innovative production processes and growing acceptance of synthetic fuels are setting the stage for a competitive landscape, with both fuel types playing essential roles in the future of sustainable aviation.

    By Application: Commercial Aviation (Largest) vs. Cargo Airlines (Fastest-Growing)

    In the US sustainable aviation-fuel market, Commercial Aviation represents the largest segment, capturing a significant share due to its strong demand from major airlines transitioning towards greener fuel options. Cargo Airlines also play a crucial role in this market, increasingly adopting sustainable fuels driven by regulatory pressures and corporate sustainability goals. Both segments are essential as the aviation industry seeks to reduce its carbon footprint, but they vary in their current market presence and future growth trajectories. The growth trends for these segments indicate that while Commercial Aviation is established, Cargo Airlines are emerging rapidly as the fastest-growing segment. Factors contributing to this growth include advancements in sustainable fuel technologies and increasing investments from both public and private sectors. The ongoing commitment to environmental sustainability is reshaping operational strategies, providing Cargo Airlines with the impetus to innovate and adopt sustainable practices more aggressively than their Commercial counterparts.

    Commercial Aviation (Dominant) vs. Cargo Airlines (Emerging)

    Commercial Aviation remains the dominant force in the US sustainable aviation-fuel market, characterized by extensive infrastructure and customer loyalty to established airlines. This segment is well-positioned with a vast network of operations and a steady demand for air travel. On the other hand, Cargo Airlines are marked as an emerging segment due to their agility in adopting sustainable practices. They are rapidly innovating to keep pace with stringent regulations and a growing consumer preference for responsible shipping options. While Commercial Aviation relies on established technologies, Cargo Airlines are leveraging new innovations to enhance operational efficiency and meet sustainability targets, making them a significant player in the evolving aviation landscape.

    By Production Method: Fischer-Tropsch Synthesis (Largest) vs. Hydroprocessed Esters and Fatty Acids (Fastest-Growing)

    In the US sustainable aviation-fuel market, the production method segment is predominantly driven by Fischer-Tropsch synthesis, which holds a significant market share. This method is highly regarded for its ability to convert natural gas into high-quality liquid fuels, making it a staple in the landscape of sustainable aviation fuels. Hydroprocessed Esters and Fatty Acids follows as a notable method, indicating a growing preference for bio-based feedstocks in aviation fuel production. The growth trends within the production method segment are increasingly driven by regulatory support and advancements in technology. Fischer-Tropsch synthesis is benefiting from investments in infrastructure to scale up production, while Hydroprocessed Esters and Fatty Acids is gaining momentum due to attractive incentives for renewable content in fuels. This convergence of policies and technological advancements positions these production methods as key players in advancing sustainable aviation fuel adoption in the future.

    Fischer-Tropsch Synthesis: Dominant vs. Hydroprocessed Esters and Fatty Acids: Emerging

    Fischer-Tropsch synthesis is recognized as the dominant production method in the US sustainable aviation-fuel market due to its established technology and scalability. This method efficiently converts carbon sources such as natural gas into jet fuel, providing a consistent and high-quality product. In contrast, Hydroprocessed Esters and Fatty Acids represents an emerging production method, gaining traction because of its flexibility in utilizing various bio-based feedstocks like oils and fats. This method aligns well with growing environmental concerns and sustainability goals, appealing to stakeholders looking to reduce their carbon footprint. As regulatory frameworks increasingly favor renewable fuels, these segments are likely to see enhanced development and investment.

    By End Use: Passenger Flights (Largest) vs. Freight Transport (Fastest-Growing)

    The market share distribution in the end use segment of the US sustainable aviation-fuel market shows that passenger flights represent the largest share, driven by increasing consumer demand for eco-friendly air travel solutions. Conversely, freight transport is gaining traction as more companies seek to reduce their carbon footprints and adhere to sustainable practices. As a result, the allocation of sustainable aviation fuel is shifting towards these applications, reflecting a growing recognition of their environmental impact. Growth trends indicate a robust expansion in the freight transport segment, which is rapidly emerging as a pivotal area for sustainable aviation fuel adoption. Factors such as regulatory pressure and the desire to meet corporate sustainability goals are propelling this growth. Innovations in fuel technology and partnerships between airlines and freight companies further enhance the feasibility of using sustainable aviation fuel in this sector, suggesting a promising trajectory ahead.

    Passenger Flights (Dominant) vs. Charter Services (Emerging)

    Passenger flights currently dominate the end use segment of the US sustainable aviation-fuel market, primarily due to the substantial number of flights and increasing consumer preference for greener travel options. As airlines emphasize sustainability in their operations, the focus is on procuring sustainable aviation fuel to meet regulatory requirements and customer expectations. In contrast, charter services represent an emerging sector that is beginning to adopt sustainable aviation fuel, albeit at a slower rate. The niche nature of charter flights sometimes limits their volume; however, their growing popularity among environmentally-conscious travelers signals potential for a shift. This dynamic between dominant passenger flights and the emerging charter services highlights the evolving landscape of sustainable aviation fuel applications.

    Get more detailed insights about US Sustainable Aviation Fuel Market

    Key Players and Competitive Insights

    The sustainable aviation-fuel market is currently characterized by a dynamic competitive landscape, driven by increasing regulatory pressures and a growing emphasis on environmental sustainability. Key players such as Gevo (US), TotalEnergies (FR), and LanzaTech (US) are strategically positioning themselves through innovation and partnerships to capture market share. Gevo (US) focuses on producing sustainable aviation fuel from renewable resources, while TotalEnergies (FR) emphasizes its commitment to reducing carbon emissions through advanced biofuels. LanzaTech (US) leverages its proprietary gas fermentation technology to convert waste carbon into valuable fuels, indicating a trend towards circular economy practices within the sector. Collectively, these strategies not only enhance their competitive positioning but also contribute to a more sustainable aviation ecosystem.

    In terms of business tactics, companies are increasingly localizing manufacturing and optimizing supply chains to enhance efficiency and reduce costs. The market appears moderately fragmented, with several players vying for dominance. However, the collective influence of major companies like World Energy (US) and Fulcrum BioEnergy (US) is notable, as they continue to expand their production capabilities and forge strategic alliances. This competitive structure suggests that while individual companies may have distinct operational focuses, their collaborative efforts are essential in driving the market forward.

    In October 2025, Gevo (US) announced a partnership with a major airline to supply sustainable aviation fuel, marking a significant step in its growth strategy. This collaboration is expected to enhance Gevo's production capacity and solidify its position as a leader in the sustainable aviation fuel sector. The strategic importance of this partnership lies in its potential to increase market penetration and demonstrate the viability of sustainable fuels in commercial aviation.

    In September 2025, TotalEnergies (FR) unveiled plans to invest €1 billion in the development of a new biofuel production facility in the US. This investment underscores TotalEnergies' commitment to expanding its renewable energy portfolio and reducing its carbon footprint. The establishment of this facility is likely to enhance the company's production capabilities and strengthen its competitive edge in the sustainable aviation fuel market.

    In August 2025, LanzaTech (US) secured a $50 million grant from the US government to further develop its carbon capture technology for sustainable aviation fuel production. This funding is pivotal for LanzaTech as it seeks to scale its operations and innovate within the sector. The strategic importance of this grant lies in its potential to accelerate the commercialization of LanzaTech's technology, positioning the company as a frontrunner in the transition to sustainable aviation fuels.

    As of November 2025, current trends in the sustainable aviation-fuel market indicate a shift towards digitalization and AI integration, which are reshaping competitive dynamics. Strategic alliances are becoming increasingly vital, as companies recognize the need for collaboration to enhance innovation and operational efficiency. Looking ahead, competitive differentiation is likely to evolve from traditional price-based competition to a focus on technological advancements and supply chain reliability. This transition suggests that companies that prioritize innovation and sustainability will be better positioned to thrive in the evolving market landscape.

    Key Companies in the US Sustainable Aviation Fuel Market market include

    Industry Developments

    In the US Sustainable Aviation Fuel Market, there have been significant developments recently, particularly as major stakeholders focus on decreasing carbon emissions. Companies such as Boeing and American Airlines are actively working on projections to achieve sustainability goals by utilizing Sustainable Aviation Fuel (SAF). In July 2023, LanzaTech announced a collaboration with aviation leaders to ramp up the production of SAF from recycled carbon emissions, which has contributed to a market shift towards circular economy practices.

    Furthermore, in August 2023, TotalEnergies entered an agreement with Phillips 66 to enhance biofuels and SAF production capacities, marking a notable merger aimed at increased efficiency in fuel supply chains. The market has witnessed robust growth, underpinned by government initiatives to advance innovation in SAF, with the Biden Administration targeting a 20 percent reduction in aviation emissions by 2030. Key industry players like Shell and Neste are also making investments in R&D to expand SAF availability.

    Over the past few years, there have been significant milestones, including the approval of SAF for commercial flights by the FAA in 2021, highlighting the increasing recognition and integration of SAF within the aviation sector.

    Future Outlook

    US Sustainable Aviation Fuel Market Future Outlook

    The sustainable aviation-fuel market is projected to grow at a 24.52% CAGR from 2024 to 2035, driven by regulatory support, technological advancements, and increasing environmental awareness.

    New opportunities lie in:

    • Development of advanced biofuel production facilities
    • Partnerships with airlines for sustainable fuel sourcing
    • Investment in carbon offset programs for aviation emissions

    By 2035, the market is expected to achieve substantial growth and innovation.

    Market Segmentation

    US Sustainable Aviation Fuel Market End Use Outlook

    • Passenger Flights
    • Freight Transport
    • Charter Services

    US Sustainable Aviation Fuel Market Fuel Type Outlook

    • Biofuels
    • Synthetic Fuels
    • Hydrogen-Based Fuels
    • Alcohols
    • Esters

    US Sustainable Aviation Fuel Market Application Outlook

    • Commercial Aviation
    • Military Aviation
    • Cargo Airlines
    • Business Aviation

    US Sustainable Aviation Fuel Market Production Method Outlook

    • Fischer-Tropsch Synthesis
    • Hydroprocessed Esters and Fatty Acids
    • Alcohol-to-Jet
    • Power-to-Liquid

    Report Scope

    MARKET SIZE 2024 96.33(USD Million)
    MARKET SIZE 2025 119.95(USD Million)
    MARKET SIZE 2035 1075.0(USD Million)
    COMPOUND ANNUAL GROWTH RATE (CAGR) 24.52% (2024 - 2035)
    REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2019 - 2024
    Market Forecast Units USD Million
    Key Companies Profiled Neste (FI), TotalEnergies (FR), Gevo (US), LanzaTech (US), World Energy (US), Fulcrum BioEnergy (US), Sustainable Aviation Fuel (SAF) (GB), Air BP (GB)
    Segments Covered Fuel Type, Application, Production Method, End Use
    Key Market Opportunities Growing demand for low-carbon alternatives drives innovation in the sustainable aviation-fuel market.
    Key Market Dynamics Regulatory incentives drive innovation and investment in sustainable aviation fuel technologies and production methods.
    Countries Covered US

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    FAQs

    What is the market size of the US Sustainable Aviation Fuel Market in 2024?

    The US Sustainable Aviation Fuel Market is expected to be valued at 550.0 USD Million in 2024.

    What is the projected market size for the US Sustainable Aviation Fuel Market by 2035?

    By 2035, the US Sustainable Aviation Fuel Market is anticipated to reach a valuation of 4250.0 USD Million.

    What is the expected CAGR for the US Sustainable Aviation Fuel Market from 2025 to 2035?

    The market is expected to grow at a compound annual growth rate (CAGR) of 20.429% from 2025 to 2035.

    Which fuel type is projected to have the highest market value in 2035?

    Biofuels are projected to have the highest market value at 1050.0 USD Million in 2035.

    Who are some of the key players in the US Sustainable Aviation Fuel Market?

    Major players include TotalEnergies, Shell, Boeing, American Airlines, and Neste among others.

    What market value is expected for Synthetic Fuels in 2035?

    Synthetic Fuels are expected to be valued at 900.0 USD Million in 2035.

    What impact do emerging trends have on the market's growth rate?

    Emerging trends like advancements in biofuels and sustainability initiatives are driving significant market growth.

    How does the market for Hydrogen Based Fuels look by 2035?

    The market for Hydrogen Based Fuels is expected to reach 600.0 USD Million by 2035.

    What are the expected market values for Alcohols and Esters in 2035?

    Alcohols are expected to reach 750.0 USD Million, while Esters are projected to be valued at 950.0 USD Million by 2035.

    What are the key growth drivers for the US Sustainable Aviation Fuel Market?

    Key growth drivers include regulatory support, environmental concerns, and increasing investments in sustainable aviation technologies.

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