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US Metal Casting Market Research Report Information By Material Type (Cast Iron, Aluminum, Stainless Steel, Zinc, Magnesium), By Process (Sand Casting, Die Casting, Shell Mold Casting, Gravity Casting, Vacuum Casting), By End-Use Industry (Automotive & Transportation, Building & Construction, Mining, Equipment & Machine, Consumer Goods), And By Region (North America, Europe, Asia-Pacific, And Rest Of The World) –Market Forecast Till 2030.


ID: MRFR/CnM/11363-HCR | 100 Pages | Author: MRFR Research Team| December 2023

US Metal Casting Market Overview


Molten Metal Marvels: Unveiling the US Metal Casting Market
From soaring skyscrapers to sleek car engines, countless objects in our daily lives owe their shape and strength to a hidden artistry – metal casting. This age-old technique, where molten metal is poured into a mold to solidify into desired forms, has evolved into a sophisticated industry serving diverse sectors and shaping the US manufacturing landscape. Let's delve into the fiery heart of this dynamic market, examining its key applications, evolving demand patterns, and the prominent players casting their mark on its future.

Beyond Bronze Statues: While traditional uses like sculptures and decorative elements remain, metal casting's reach extends far beyond the realm of aesthetics. The automotive industry heavily relies on cast components like engine blocks, transmission housings, and wheels, contributing to vehicle performance and lightweighting. The aerospace sector utilizes complex castings for aircraft engines, landing gear, and structural components, demanding exceptional strength and reliability. Even the construction industry benefits from cast elements like beams, pipes, and fittings, ensuring the structural integrity of buildings and infrastructure.

A Tapestry of Demand: The tapestry of demand in the US metal casting market is woven from myriad threads. The ongoing focus on fuel efficiency in the automotive industry drives the need for lighter yet robust cast components, fueling demand for advanced alloys and casting techniques. Additionally, the growing infrastructure development, particularly in renewable energy sectors like wind turbine production, creates new avenues for large-scale and high-precision castings. Furthermore, the increasing adoption of automation and robotics in manufacturing necessitates consistent quality and dimensional accuracy in cast parts, posing new challenges and opportunities for the industry.

Shifting Sands of Preference: The sands of preference in the US metal casting market are constantly shifting. Sustainability has become a key driver, with manufacturers and consumers seeking eco-friendly alternatives like green sand molding and energy-efficient melting furnaces. The rise of additive manufacturing, though not a direct replacement, is influencing casting design and optimization, leading to lighter and more efficient parts. Additionally, the demand for near-net-shape castings, requiring minimal machining post-casting, is growing due to its cost-effectiveness and reduced material waste.

A Landscape Forged in Fire: The competitive landscape of the US metal casting market is a crucible where established giants and nimble newcomers vie for dominance. Global players like Nemak, China National Machinery Industry Corporation, and Vesuvius PLC leverage their extensive production facilities, diverse casting capabilities, and established supply chains to maintain a significant market share. However, regional players and niche specialists are making their mark by focusing on specific alloys, employing advanced casting technologies like lost-foam casting, and catering to regional needs. Strategic partnerships and acquisitions, like Mueller Industries' collaboration with China XD Group to expand its casting capacity, are also reshaping the market, fostering knowledge exchange and innovation.

Challenges and Opportunities: Despite its resilience, the US metal casting market faces its share of challenges. Fluctuations in raw material prices, particularly metals and energy, can impact profitability. Stringent environmental regulations around emissions and waste disposal necessitate continuous investment in cleaner technologies and sustainable practices. Additionally, the skilled labor shortage in the foundry industry poses a critical challenge for future growth and technological advancements.

Shaping the Future, One Mold at a Time: The US metal casting market stands on the cusp of an exciting future. Continued investments in automation and robotics, the relentless pursuit of sustainable materials and processes, and the development of innovative casting technologies like 3D sand printing promise to reshape the landscape. Companies that prioritize sustainability, cater to the evolving needs of diverse industries, and invest in advanced casting techniques are well-positioned to navigate the fiery currents of this ever-evolving market and ensure metal casting continues to shape the future of American manufacturing.

Report Attribute/Metric Details
Market Size 2022 USD 39.5 billion
Market Size 2023 USD 42.9 billion
Market Size 2032 USD 84.0 billion
Compound Annual Growth Rate (CAGR) 8.75% (2023-2032)
Base Year 2022
Market Forecast Period 2023-2032
Historical Data 2019- 2021
Market Forecast Units Value (USD Billion)
Report Coverage Revenue Forecast, Market Competitive Landscape, Growth Factors, and Trends
Segments Covered Metal, Process Type, Application, and Region
Geographies Covered North America, Europe, Asia Pacific, and the Rest of the World
Countries Covered The U.S., Canada, German, France, the UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil
Key Companies Profiled  Endurance Technologies Limited (India), Rockman Industries Ltd (India), Nemak (Mexico), Sandhar (India), Martinrea International, Inc (Canada), Dynacast (US). Buhler AG (Switzerland), Ryobi Limited (Japan), Shiloh Industries, Inc (US), GF Casting Solutions AG (Switzerland), Minda Corporation Limited (India), Tadir-Gan Group (Israel), PHB Corp. (US), Gibbs (US), and Eco die casting Co., Ltd (China).
Key Market Opportunities Automotive die casting also finds applications in electric vehicles (EVs) owing to its lightweight.
Key Market Dynamics Rising sales of electric tric & hybrid vehicles boost the demand for metal casting market.


Frequently Asked Questions (FAQ) :

In 2024, the US Metal Casting Market is expected to be valued at 25.3 USD Billion.

By 2035, the market size for the US Metal Casting Market is forecasted to reach 32.5 USD Billion.

The expected CAGR for the US Metal Casting Market from 2025 to 2035 is 2.303%.

The Aluminum segment is expected to dominate the US Metal Casting Market with a value of 9.2 USD Billion in 2024.

The Cast Iron segment is anticipated to be valued at 8.0 USD Billion in 2024.

In 2024, the Stainless Steel segment is projected to be valued at 5.2 USD Billion.

Key players in the US Metal Casting Market include Alcoa Corporation, General Electric Company, and Precision Castparts Corp.

Magnesium in the US Metal Casting Market is expected to reach a value of 1.5 USD Billion by 2035.

The US Metal Casting Market faces challenges like rising material costs, while opportunities lie in technological advancements and increased demand in various industries.

The US Metal Casting Market is expected to grow steadily, particularly due to strong demand from automotive and aerospace sectors, compared to slower growth in other regions.

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