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    US Heavy Duty Trucks Market

    ID: MRFR/AM/55509-HCR
    128 Pages
    Sejal Akre
    October 2025

    US Heavy Duty Trucks Market Research Report By Weight Limit (8000-11000 Kg, 11000-15000 Kg, 15000 Kg & Above), By Truck Class (Class-6, Class-7, Class-8), By Application (Construction & Mining, Freight & Logistics, Others) and By Fuel Cell (Diesel, Natural Gas, Gasoline, Hybrid, Electric, Fuel Cell) - Forecast to 2035

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    US Heavy Duty Trucks Market Infographic
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    US Heavy Duty Trucks Market Summary

    As per MRFR analysis, the US heavy-duty trucks market size was estimated at 36.83 USD billion in 2024.. The US heavy duty-trucks market is projected to grow from 38.86 USD Billion in 2025 to 66.48 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 5.52% during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The US heavy duty-trucks market is experiencing a transformative shift driven by technological advancements and sustainability initiatives.

    • Technological advancements are reshaping the heavy duty-trucks market, enhancing efficiency and performance.
    • The shift towards electrification is gaining momentum, with electric heavy duty-trucks becoming increasingly viable.
    • Sustainability is a growing focus, as manufacturers prioritize eco-friendly practices and materials in production.
    • Increasing freight demand and regulatory compliance are key drivers propelling the market forward.

    Market Size & Forecast

    2024 Market Size 36.83 (USD Billion)
    2035 Market Size 66.48 (USD Billion)

    Major Players

    Daimler AG (DE), Volvo Group (SE), PACCAR Inc (US), Navistar International Corporation (US), MAN SE (DE), Scania AB (SE), Hino Motors Ltd (JP), Isuzu Motors Ltd (JP), Freightliner Trucks (US)

    US Heavy Duty Trucks Market Trends

    the market is currently experiencing a transformative phase., driven by advancements in technology and evolving regulatory frameworks. The increasing emphasis on sustainability and fuel efficiency is prompting manufacturers to innovate, leading to the development of cleaner and more efficient engines. This shift not only aligns with environmental goals but also addresses the rising operational costs faced by fleet operators. Furthermore, the integration of telematics and automation is enhancing operational efficiency, allowing for better fleet management and reduced downtime. As a result, stakeholders are increasingly focusing on these technological advancements to remain competitive in a rapidly changing landscape. In addition, the market is witnessing a notable shift towards electrification.. With the growing concern over greenhouse gas emissions, there is a push for electric heavy duty-trucks that can meet the demands of long-haul transportation. This transition is supported by various incentives and funding opportunities from government entities aimed at promoting cleaner transportation solutions. As manufacturers adapt to these changes, the market is likely to see a rise in the adoption of electric vehicles, which could reshape the competitive dynamics and operational strategies within the sector.

    Technological Advancements

    The heavy duty-trucks market is seeing rapid technological innovations, particularly in engine efficiency and telematics. These advancements are aimed at improving fuel economy and reducing emissions, which are critical for compliance with stringent regulations. Manufacturers are investing in research and development to enhance vehicle performance and reliability.

    Shift Towards Electrification

    There is a growing trend towards electrification within the heavy duty-trucks market, driven by environmental concerns and regulatory pressures. Electric heavy duty-trucks are becoming more viable, supported by government incentives and advancements in battery technology. This shift may significantly alter the landscape of transportation.

    Focus on Sustainability

    Sustainability is becoming a central theme in the heavy duty-trucks market, influencing design and operational practices. Companies are increasingly adopting eco-friendly materials and practices to meet consumer demand for greener solutions. This trend reflects a broader commitment to reducing the carbon footprint of the transportation sector.

    US Heavy Duty Trucks Market Drivers

    Increasing Freight Demand

    The heavy duty-trucks market is experiencing a notable surge in freight demand, driven by the expansion of e-commerce and logistics sectors. As businesses increasingly rely on efficient transportation to meet consumer needs, the demand for heavy duty trucks is projected to grow. In 2025, the freight transportation industry in the US is expected to reach approximately $1 trillion, with heavy duty trucks accounting for a substantial share of this market. This growth is likely to stimulate investments in truck manufacturing and innovation, thereby enhancing the overall competitiveness of the heavy duty-trucks market. Furthermore, the increasing need for timely deliveries and supply chain efficiency is propelling the adoption of advanced logistics solutions, which further supports the heavy duty-trucks market's expansion.

    Regulatory Compliance and Standards

    the market is significantly influenced by stringent regulatory compliance and standards imposed by government agencies.. These regulations, aimed at reducing emissions and enhancing safety, compel manufacturers to innovate and upgrade their fleets. For instance, the Environmental Protection Agency (EPA) has set ambitious targets for reducing greenhouse gas emissions from heavy duty vehicles. As a result, manufacturers are investing heavily in research and development to meet these standards, which could lead to the introduction of cleaner and more efficient trucks. Compliance with these regulations not only ensures market access but also enhances the reputation of companies within the heavy duty-trucks market, potentially leading to increased sales and market share.

    Infrastructure Development Initiatives

    Infrastructure development initiatives in the US are playing a crucial role in shaping the heavy duty-trucks market. The government has allocated substantial funding for the improvement of highways, bridges, and transportation networks, which directly benefits the trucking industry. In 2025, the US is expected to invest over $100 billion in infrastructure projects, enhancing the efficiency and safety of freight transportation. Improved infrastructure reduces transit times and operational costs for heavy duty trucks, making them more attractive to logistics companies. This investment in infrastructure not only supports the heavy duty-trucks market but also stimulates economic growth by facilitating smoother supply chain operations.

    Rising Fuel Prices and Efficiency Demands

    Rising fuel prices are exerting pressure on the heavy duty-trucks market, prompting companies to seek more fuel-efficient solutions. As fuel costs represent a significant portion of operational expenses, the demand for trucks with better fuel economy is increasing. In 2025, it is projected that fuel prices may rise by 10%, further incentivizing the adoption of advanced engine technologies and alternative fuels. This shift towards efficiency not only helps companies reduce costs but also aligns with broader sustainability goals. Consequently, the heavy duty-trucks market is likely to witness a growing emphasis on innovation aimed at enhancing fuel efficiency and reducing environmental impact.

    Technological Integration in Fleet Management

    The integration of advanced technologies in fleet management is transforming the heavy duty-trucks market. Companies are increasingly adopting telematics, GPS tracking, and data analytics to optimize their operations. These technologies enable real-time monitoring of vehicle performance, fuel efficiency, and driver behavior, leading to cost savings and improved safety. In 2025, it is estimated that the adoption of such technologies could reduce operational costs by up to 15% for trucking companies. This trend towards technological integration not only enhances the competitiveness of the heavy duty-trucks market but also attracts new entrants seeking to leverage these innovations for operational excellence.

    Market Segment Insights

    Heavy Duty Trucks Market Weight Limit Insights  

    Heavy Duty Trucks Market Weight Limit Insights  

    The Weight Limit segment of the US Heavy Duty Trucks Market plays a vital role in the overall dynamics of freight and transportation within the region. This segment is composed of varying weight categories, including those that fall within the range of 8000-11000 Kg, 11000-15000 Kg, and 15000 Kg and Above. Each category is significant due to the specific requirements of different industries, with the transportation and logistics sectors being the primary users. The 8000-11000 Kg range often caters to lighter, heavy-duty applications, making it essential for urban deliveries and intra-city transport, where maneuverability and load capacity play critical roles.

    Meanwhile, trucks in the 11000-15000 Kg category are often favored for mid-range logistics, providing a balance between payload capacity and fuel efficiency, which is critical as companies seek to reduce operational costs while meeting increasing demand for freight services.

    The upper segment of 15000 Kg and above is dominated by vehicles designed for heavy-duty applications such as construction, mining, and long-haul transportation. These trucks are essential in industries that require robust and reliable vehicles capable of carrying substantial loads over long distances. The increasing construction activities, driven by government initiatives and infrastructure projects, have notably elevated the demand within this category. Regulatory frameworks in the US, such as weight limits imposed on roadways, also influence the selection of trucks by businesses, necessitating careful considerations to comply with legal requirements while optimizing cargo capacity.

    In recent years, advancements in technology have enhanced vehicle performance, leading to improved fuel efficiency and reduced emissions across all weight categories. As such, manufacturers are increasingly focusing on these innovations to meet the demands for sustainable practices in transportation, which are gaining traction in the US market. Additionally, the growth of e-commerce has resulted in a shift towards specialized fleets tailored for quicker and more efficient deliveries, further impacting the weight limit preferences within the market.

    As businesses and logistics providers adapt to the evolving marketplace, the insights gained from the segmentation analysis help in strategizing effectively to meet the commitments of customer service, vehicle performance, and adherence to environmental standards.

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Heavy Duty Trucks Market Truck Class Insights  

    Heavy Duty Trucks Market Truck Class Insights  

    The Truck Class segment within the US Heavy Duty Trucks Market showcases a significant differentiation in capabilities and applications, catering to various commercial needs across the nation. The segment is primarily categorized into Class-6, Class-7, and Class-8 trucks, each serving specific industries such as construction, logistics, and freight transportation. Class-8 trucks, in particular, are well-represented in long-haul operations, providing essential support for the freight movement across the expansive US interstate system. The importance of Class-6 and Class-7 vehicles lies in their versatility and effectiveness in regional deliveries and urban operations, making them critical for last-mile solutions and municipal services.

    The continuing rise in e-commerce activities fuels demand for all truck classes, prompting growth across the entire segment. Additionally, advancements in fuel efficiency and emissions regulations are driving innovations, making these vehicles more environmentally friendly. Addressing challenges such as supply chain disruptions and regulatory compliance will remain crucial as the segment evolves, yet the US Heavy Duty Trucks Market continues to present opportunities for growth and technological advancements. The overall health of the economy plays a pivotal role in influencing demand across all classes, maintaining a robust relationship between freight volumes and truck sales.

    Heavy Duty Trucks Market Application Insights  

    Heavy Duty Trucks Market Application Insights  

    The Application segment of the US Heavy Duty Trucks Market plays a crucial role in shaping the dynamics of the industry, delivering substantial value across various sectors. The Construction and Mining segment is particularly significant as it involves the transportation of heavy materials and equipment, which are vital for infrastructure development and resource extraction. As urbanization continues to rise in the United States, this segment is expected to witness increased demand for specialized trucks designed for rugged terrains and harsh conditions.

    In contrast, the Freight and Logistics segment is characterized by its focus on efficient transportation of goods across the country, driven by e-commerce growth and increasing consumer demand for quick delivery services. This segment is defined by the need for advanced logistics solutions, ensuring timely deliveries and minimizing operational costs. Meanwhile, the Others category encompasses various niche applications, reflecting the diverse needs of industries that rely on heavy-duty trucks. Each of these applications contributes to the overall market growth, responding to evolving trends such as sustainability, technology integration, and the push for enhanced fuel efficiency in response to regulatory pressures.

    The US Heavy Duty Trucks Market data indicates a robust evolution in consumer preferences, which further influences market segmentation strategies addressing these applications.

    Heavy Duty Trucks Market Fuel Cell Insights  

    Heavy Duty Trucks Market Fuel Cell Insights  

    The Fuel Cell segment within the US Heavy Duty Trucks Market has been gaining traction due to its potential to offer clean energy solutions and contribute to lowering emissions in the transportation sector. As industries and governments increasingly prioritize sustainability, the Fuel Cell technology presents a viable alternative to traditional fuel sources such as Diesel and Gasoline. With a focus on reducing greenhouse gas emissions, the transition towards Electric and Hybrid systems is also significant, providing manufacturers with innovative ways to meet regulatory standards and consumer demands.

    Meanwhile, Natural Gas-powered trucks continue to be popular due to their widespread availability and lower cost compared to Diesel, making them a practical choice for fleet operators. The Fuel Cell segment stands out for its scalability, offering fleet operators the advantage of reduced operating costs in the long term. Extensive Research and Development efforts are crucial for advancing these technologies and overcoming current challenges, such as infrastructure limitations and cost competitiveness.

    The diverse segmentation of the market, including various fuel types, offers opportunities for various stakeholders to engage with evolving technologies and their applications in heavy-duty transportation, thereby driving growth and innovation in the industry.

    The US Heavy Duty Trucks Market remains pivotal as it shapes the future of commercial transportation with sustainable practices and efficient solutions.

    Get more detailed insights about US Heavy Duty Trucks Market

    Key Players and Competitive Insights

    the market is characterized by intense competition and rapid evolution., driven by factors such as technological advancements, regulatory changes, and shifting consumer preferences. Major players like Daimler AG (Germany), Volvo Group (Sweden), and PACCAR Inc (US) are at the forefront, each adopting distinct strategies to enhance their market positions. Daimler AG (Germany) focuses on innovation in electric and autonomous vehicles, while Volvo Group (Sweden) emphasizes sustainability and safety features in its product offerings. PACCAR Inc (US) is leveraging its strong brand reputation and extensive dealer network to expand its market share, particularly in North America. Collectively, these strategies contribute to a dynamic competitive environment, where differentiation is increasingly based on technology and sustainability rather than merely price.

    Key business tactics within the market include localizing manufacturing and optimizing supply chains to enhance efficiency and responsiveness. The competitive structure appears moderately fragmented, with several key players holding substantial market shares, yet numerous smaller companies also contributing to the overall landscape. This fragmentation allows for a variety of offerings, catering to diverse customer needs while intensifying competition among established firms.

    In October 2025, Volvo Group (Sweden) announced a strategic partnership with a leading tech firm to develop advanced AI-driven fleet management solutions. This collaboration aims to enhance operational efficiency for fleet operators, potentially reducing costs by up to 15%. Such initiatives not only position Volvo as a leader in technological innovation but also reflect a broader industry trend towards integrating AI into logistics and transportation.

    In September 2025, PACCAR Inc (US) unveiled its latest line of electric heavy-duty trucks, which are designed to meet stringent emissions regulations while providing superior performance. This launch is significant as it aligns with the growing demand for sustainable transportation solutions, indicating PACCAR's commitment to environmental responsibility and innovation. The introduction of these vehicles could potentially reshape market dynamics by appealing to environmentally conscious consumers and businesses.

    In August 2025, Daimler AG (Germany) expanded its manufacturing capabilities in the US by investing $200 million in a new facility dedicated to electric truck production. This move not only enhances Daimler's production capacity but also signifies a strategic pivot towards electrification in response to market demands. The establishment of this facility is likely to strengthen Daimler's competitive edge in the rapidly evolving heavy-duty electric truck segment.

    As of November 2025, current trends in the heavy duty-trucks market are heavily influenced by digitalization, sustainability, and the integration of AI technologies. Strategic alliances are becoming increasingly vital, as companies seek to pool resources and expertise to navigate the complexities of modern logistics. Looking ahead, competitive differentiation is expected to evolve, with a pronounced shift from price-based competition to a focus on innovation, technological advancements, and supply chain reliability. This transition underscores the necessity for companies to adapt and innovate continuously to maintain their competitive positions in a rapidly changing market.

    Key Companies in the US Heavy Duty Trucks Market market include

    Industry Developments

    The US Heavy Duty Trucks Market has witnessed significant developments recently. In September 2023, Freightliner launched its new Cascadia model equipped with advanced safety features, emphasizing the industry’s shift towards enhanced technology in heavy-duty vehicles. Peterbilt and Kenworth, part of PACCAR, have also introduced electric models following the growing demand for sustainable solutions. In terms of mergers and acquisitions, no significant deals have been publicly reported among the companies specifically identified, such as International, Volvo, and Mack.

    Nevertheless, the market sees a trend of increased valuations, with the overall market size projected to reach approximately USD 49 billion by 2027, showing a compound annual growth rate of about 5.6%, influenced by rising freight movement and e-commerce activities. Additionally, in 2022, regulations around emissions standards saw an uptick, prompting manufacturers like Hino and Isuzu to innovate their engine technologies to comply with the evolving legal landscape. This regulatory push is set to influence product offerings and market dynamics significantly as companies adapt to the new environmental guidelines.

    The influx of electric and alternative fuel vehicles is expected to transform the market landscape substantially in the years to come.

    Future Outlook

    US Heavy Duty Trucks Market Future Outlook

    the market is projected to grow at a 5.52% CAGR from 2024 to 2035., driven by technological advancements, increasing freight demand, and sustainability initiatives.

    New opportunities lie in:

    • Development of electric heavy duty-trucks for reduced emissions and operational costs.
    • Integration of telematics for enhanced fleet management and efficiency.
    • Expansion of aftermarket services for maintenance and parts supply.

    By 2035, the heavy duty-trucks market is expected to be robust, driven by innovation and sustainability.

    Market Segmentation

    US Heavy Duty Trucks Market Fuel Type Outlook

    • Diesel
    • Natural Gas
    • Gasoline
    • Hybrid
    • Electric
    • Fuel Cell

    US Heavy Duty Trucks Market Application Outlook

    • Construction & Mining
    • Freight & Logistics
    • Others

    US Heavy Duty Trucks Market Truck Class Outlook

    • Class-6
    • Class-7
    • Class-8

    US Heavy Duty Trucks Market Weight Limit Outlook

    • 8000-11000 Kg
    • 11000-15000 Kg
    • 15000 Kg & Above

    Report Scope

    MARKET SIZE 202436.83(USD Billion)
    MARKET SIZE 202538.86(USD Billion)
    MARKET SIZE 203566.48(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR)5.52% (2024 - 2035)
    REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR2024
    Market Forecast Period2025 - 2035
    Historical Data2019 - 2024
    Market Forecast UnitsUSD Billion
    Key Companies Profiled["Daimler AG (DE)", "Volvo Group (SE)", "PACCAR Inc (US)", "Navistar International Corporation (US)", "MAN SE (DE)", "Scania AB (SE)", "Hino Motors Ltd (JP)", "Isuzu Motors Ltd (JP)", "Freightliner Trucks (US)"]
    Segments CoveredWeight Limit, Truck Class, Application, Fuel Type
    Key Market OpportunitiesAdoption of advanced telematics for enhanced fleet management and operational efficiency.
    Key Market DynamicsTechnological advancements drive efficiency and sustainability in heavy duty-trucks, reshaping competitive dynamics and regulatory compliance.
    Countries CoveredUS

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    FAQs

    What is the projected market size of the US Heavy Duty Trucks Market in 2024?

    The US Heavy Duty Trucks Market is expected to be valued at 35.0 USD Billion in 2024.

    What is the expected market size for the US Heavy Duty Trucks Market by 2035?

    By 2035, the US Heavy Duty Trucks Market is projected to reach 65.0 USD Billion.

    What is the expected compound annual growth rate (CAGR) for the US Heavy Duty Trucks Market from 2025 to 2035?

    The market is expected to grow at a CAGR of 5.789% from 2025 to 2035.

    Which weight limit segment of the US Heavy Duty Trucks Market has the highest value in 2024?

    The segment for 15000 Kg & Above is valued at 13.0 USD Billion in 2024.

    What is the projected market value for the 8000-11000 Kg segment by 2035?

    The 8000-11000 Kg segment is projected to reach 22.5 USD Billion by 2035.

    Who are the key players in the US Heavy Duty Trucks Market?

    Major players include Freightliner, Peterbilt, Western Star, Eaton, and Volvo, among others.

    What is the expected market value for the 11000-15000 Kg segment in 2024?

    The 11000-15000 Kg segment is valued at 10.0 USD Billion in 2024.

    How does regionality influence growth in the US Heavy Duty Trucks Market?

    Market growth is influenced by regional demand, economic conditions, and infrastructure investment.

    What opportunities exist in the US Heavy Duty Trucks Market?

    Opportunities arise from advancements in technology and increasing logistics demands.

    How does the current global scenario impact the US Heavy Duty Trucks Market?

    The market may be affected by supply chain disruptions and fluctuating fuel prices.

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