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US Flexible Packaging Market

ID: MRFR/PCM/18648-HCR
111 Pages
Pradeep Nandi
February 2026

United States Flexible Packaging Market Research Report Information By Type (Pouches, Roll stock, Bags, Films & Wraps, Others), By Material (Plastic, Paper, Metal), By Printing Technology (Rotogravure, Flexography, Digital Printing, Others), By End Use Industry (Food, Beverages, Pharmaceutical & Healthcare, Personal Care & Cosmetics, Others) – United States Market Forecast Till 2035

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US Flexible Packaging Market Infographic
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US Flexible Packaging Market Summary

As per Market Research Future analysis, the US flexible packaging market size was estimated at 50.08 USD Billion in 2024.. The US flexible packaging market is projected to grow from 52.44 USD Billion in 2025 to 83.1 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 4.7% during the forecast period 2025 - 2035

Key Market Trends & Highlights

The US flexible packaging market is experiencing robust growth driven by sustainability and technological advancements.

  • Sustainability initiatives are increasingly shaping the flexible packaging landscape, with brands prioritizing eco-friendly materials.
  • E-commerce growth is driving demand for innovative packaging solutions that enhance product protection and convenience.
  • Technological advancements are facilitating the development of lightweight and efficient packaging options, appealing to both consumers and manufacturers.
  • Rising demand for convenience packaging and increased focus on food safety are key drivers propelling the market forward.

Market Size & Forecast

2024 Market Size 50.08 (USD Billion)
2035 Market Size 83.1 (USD Billion)
CAGR (2025 - 2035) 4.71%

Major Players

Amcor (AU), Sealed Air (US), Berry Global (US), Mondi (GB), Constantia Flexibles (AT), Sonoco Products (US), Huhtamaki (FI), Clondalkin Group (IE), Coveris (GB)

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US Flexible Packaging Market Trends

This market is currently experiencing a dynamic evolution., driven by various factors that reflect changing consumer preferences and technological advancements. As sustainability becomes a focal point for many industries, there is a noticeable shift towards eco-friendly materials and practices. This trend is not merely a response to consumer demand but also aligns with regulatory pressures aimed at reducing environmental impact. Consequently, manufacturers are increasingly investing in innovative solutions that enhance recyclability and reduce waste, which may lead to a more sustainable future for packaging solutions. Moreover, the rise of e-commerce has significantly influenced the flexible packaging market. With the growing need for efficient and protective packaging solutions, businesses are adapting their strategies to meet the demands of online retail. This adaptation often involves the use of lightweight materials that not only reduce shipping costs but also minimize the carbon footprint associated with transportation. As a result, companies are likely to explore new designs and materials that cater to the unique requirements of e-commerce, further shaping the landscape of the flexible packaging market.

Sustainability Initiatives

There is a marked emphasis on sustainable practices within the flexible packaging market. Companies are increasingly adopting eco-friendly materials and processes to meet consumer expectations and comply with environmental regulations. This trend suggests a potential shift towards biodegradable and recyclable packaging solutions, which may redefine industry standards.

E-commerce Growth

The expansion of e-commerce is reshaping packaging requirements, leading to a demand for lightweight and protective solutions. Businesses are likely to innovate in design and materials to enhance efficiency and reduce costs associated with shipping. This trend indicates a significant transformation in how products are packaged for online sales.

Technological Advancements

Innovations in technology are driving the flexible packaging market forward. Developments in printing, sealing, and material science are enabling manufacturers to create more functional and visually appealing packaging. This trend may enhance product shelf life and consumer engagement, reflecting a broader shift towards high-performance packaging solutions.

US Flexible Packaging Market Drivers

Increased Focus on Food Safety

Food safety remains a critical concern for consumers and manufacturers alike, significantly impacting the flexible packaging market. With rising awareness regarding foodborne illnesses, there is a growing demand for packaging solutions that ensure product integrity and safety. Flexible packaging materials, such as barrier films and vacuum-sealed pouches, are increasingly utilized to protect food from contamination and spoilage. Recent statistics indicate that the food safety packaging segment is expected to witness a growth rate of around 6% annually. This trend compels companies within the flexible packaging market to invest in advanced materials and technologies that enhance food safety, thereby fostering consumer trust and brand loyalty.

Growth of the Snack Food Sector

The snack food sector is experiencing robust growth, which is positively influencing the flexible packaging market. As consumers increasingly seek convenient and portable snack options, manufacturers are turning to flexible packaging solutions that cater to these preferences. Flexible pouches and bags are particularly favored for their ability to maintain freshness and provide portion control. Recent market analysis indicates that the snack food segment is projected to expand at a CAGR of approximately 4.8% over the next few years. This growth presents opportunities for companies in the flexible packaging market to innovate and develop tailored solutions that meet the evolving demands of snack food consumers.

Regulatory Compliance and Standards

Regulatory compliance is a significant driver in the flexible packaging market, as manufacturers must adhere to stringent safety and quality standards. In the US, agencies such as the FDA impose regulations that govern packaging materials, particularly in food and pharmaceutical sectors. Compliance with these regulations is essential for market entry and consumer safety. As a result, companies are increasingly investing in research and development to ensure their products meet these standards. This focus on compliance not only enhances product safety but also fosters consumer confidence in the flexible packaging market, potentially leading to increased market share for compliant manufacturers.

Rising Demand for Convenience Packaging

The flexible packaging market is experiencing a notable surge in demand for convenience-oriented solutions. Consumers increasingly favor products that offer ease of use, portability, and extended shelf life. This trend is particularly evident in sectors such as food and beverage, where flexible packaging solutions, including pouches and bags, are preferred for their lightweight and resealable features. According to recent data, the convenience packaging segment is projected to grow at a CAGR of approximately 5.5% through 2026. This growth is likely to be driven by changing consumer lifestyles and preferences, which emphasize on-the-go consumption. As a result, manufacturers in the flexible packaging market are innovating to meet these demands, thereby enhancing their product offerings and market presence.

Shift Towards Lightweight Packaging Solutions

This market is witnessing a pronounced shift towards lightweight packaging solutions., driven by both environmental and economic considerations. Lightweight packaging not only reduces material usage but also lowers transportation costs, which is increasingly appealing to manufacturers. Data suggests that lightweight packaging can reduce shipping costs by up to 20%, making it a financially attractive option. Additionally, as sustainability becomes a priority, companies are exploring innovative materials that maintain product quality while minimizing environmental impact. This trend is likely to encourage further advancements in the flexible packaging market, as businesses seek to balance cost efficiency with eco-friendly practices.

Market Segment Insights

By Material: Plastic (Largest) vs. Paper (Fastest-Growing)

In the US flexible packaging market, the material segment exhibits significant diversity, with plastic leading in market share. Plastic's versatility and durability make it the preferred choice among manufacturers and consumers alike. In contrast, paper packaging is rapidly gaining traction due to increasing environmental concerns and sustainable practices, positioning it as the fastest-growing segment within this category. This shift reflects a growing demand for eco-friendly packaging solutions across various industries. Growth trends within the material segment of the US flexible packaging market are heavily influenced by consumer preferences and regulatory changes. The shift towards sustainable packaging has propelled paper to the forefront, driven by consumers' increasing awareness of environmental issues. Meanwhile, plastics continue to dominate the market due to their cost-effectiveness and extensive applications, although innovations in biodegradable and recyclable materials are starting to alter this landscape. Companies are increasingly investing in developing sustainable materials to cater to changing consumer demands.

Plastic (Dominant) vs. Paper (Emerging)

Plastic remains the dominant material in the flexible packaging space due to its exceptional barrier properties and adaptability to diverse products. It is extensively used for food, beverages, and consumer goods packaging. The material's lightweight nature contributes to lower transportation costs and increased shelf life of products. On the other hand, paper is emerging as a significant player, fueled by its renewable nature and the push towards sustainability. With advancements in technology, paper packaging solutions are becoming more competitive, offering similar protective qualities as plastic while appealing to eco-conscious consumers. This dynamic creates a competitive environment where both materials are evolving to meet the demands of the market.

By Product Type: Pouches (Largest) vs. Bags (Fastest-Growing)

In the US flexible packaging market, the Pouches segment holds a substantial share, reflecting its widespread acceptance among consumers and businesses alike. This segment benefits from its versatility and convenience, making it a preferred choice for various applications ranging from food packaging to medical supplies. Bags follow closely, showcasing robust consumption driven by e-commerce growth and shifting consumer preferences towards more flexible and convenient packaging solutions. The growth trends in this segment highlight Pouches as the dominant player, bolstered by innovations in design and functionality, while Bags are emerging rapidly due to the increasing demand for sustainable and resealable packaging options. The trend towards e-commerce packaging, especially during recent years, has also spurred growth in this category, making Bags an attractive segment to watch in the coming years.

Pouches (Dominant) vs. Bags (Emerging)

Pouches have established themselves as the dominant form of flexible packaging due to their tailor-made designs, which allow for easier storage and transport while maintaining product freshness. Their ability to serve multiple industries, including snacks, beverages, and personal care, has solidified their market position. Conversely, Bags are recognized as an emerging segment driven by consumer demands for convenience and sustainability. With options like resealable and recyclable bags becoming increasingly popular, this segment is adapting quickly to market needs. The innovative approaches in bag design, including the use of eco-friendly materials, are reinforcing their growth potential, making Bags a noteworthy segment in the future landscape of the US flexible packaging market.

By Printing Technology: Flexography (Largest) vs. Digital Printing (Fastest-Growing)

Flexography remains the largest segment in the US flexible packaging market, commanding a significant share due to its efficiency and versatility in printing on various substrates. It continues to dominate the market with its ability to produce high-quality prints at high speeds, making it a preferred choice for packaging applications across multiple industries. On the other hand, digital printing is emerging as the fastest-growing segment, driven by an increasing demand for customization and shorter production runs. The technology's ability to minimize waste and provide quick turnaround times is appealing to brands looking to enhance their packaging solutions while responding rapidly to market trends and consumer preferences.

Flexography (Dominant) vs. Digital Printing (Emerging)

Flexography is characterized by its rotary printing process, utilizing flexible relief plates, allowing for the printing of large volumes at lower costs. It offers excellent color reproduction and is suitable for a variety of materials, making it a versatile option for many applications. In contrast, digital printing leverages modern technology to facilitate short runs and variable data printing, addressing the needs of brands that require quick adaptation to market demands. While flexography is more dominant in high-volume production, digital printing is gaining traction as brands prioritize sustainability and customization, making it a formidable player in the evolving landscape of the US flexible packaging market.

By Application: Food & Beverage (Largest) vs. Pharmaceutical (Fastest-Growing)

In the US flexible packaging market, the Food & Beverage sector holds the largest market share, driven by increasing consumer demand for convenient and ready-to-eat products. This segment capitalizes on trends towards sustainability and innovation in packaging technology, appealing to environmentally conscious consumers. Following closely, the Pharmaceutical segment is rapidly gaining traction, thanks to an uptick in healthcare spending and the rising prevalence of chronic diseases requiring extensive medication packaging. Growth trends in the US flexible packaging market are largely influenced by shifting consumer preferences towards healthier and more convenient food options, as well as advancements in packaging technologies. The emphasis on sustainability is pushing companies to develop eco-friendly packaging solutions, propelling growth in both the Food & Beverage and Pharmaceutical segments. As regulatory standards evolve, there is also an increased focus on safety and compliance, making innovation in flexible packaging crucial for market participants.

Food & Beverage (Dominant) vs. Pharmaceutical (Emerging)

The Food & Beverage segment is characterized by its dominant position in the US flexible packaging market, attributed to consumer preference for aesthetically pleasing and functional packaging solutions that enhance product appeal. This segment is marked by innovative materials that improve shelf life and reduce food waste, aligning with sustainability goals. On the other hand, the Pharmaceutical segment is emerging swiftly, reflecting a growing need for secure and compliant packaging to ensure product integrity. It focuses on tamper-evident and child-resistant designs, catering to regulatory requirements. As both segments evolve, the interplay between convenience, sustainability, and compliance continues to shape their trajectories, aiming to meet diverse consumer and industry demands.

Get more detailed insights about US Flexible Packaging Market

Regional Insights

North America : Market Leader in Innovation

The North American flexible packaging market is driven by increasing consumer demand for convenience and sustainability. The United States holds the largest market share at approximately 70%, followed by Canada at around 15%. Regulatory support for eco-friendly materials and innovations in packaging technology are key growth catalysts. The market is also influenced by rising e-commerce activities, which require efficient packaging solutions. In the competitive landscape, the U.S. is home to major players such as Amcor, Sealed Air, and Berry Global, which dominate the market with their advanced technologies and extensive product portfolios. The presence of these key players fosters innovation and drives market growth. Additionally, the region benefits from a robust supply chain and strong distribution networks, further enhancing its market position.

Europe : Emerging Sustainability Focus

The European flexible packaging market is characterized by a strong emphasis on sustainability and regulatory compliance. Germany and France are the largest markets, holding approximately 30% and 20% market shares, respectively. The European Union's stringent regulations on plastic waste and packaging materials are driving innovation in sustainable packaging solutions. This regulatory environment is fostering growth in biodegradable and recyclable materials, aligning with consumer preferences for eco-friendly products. Leading countries in this region include Germany, France, and the UK, with a competitive landscape featuring key players like Mondi Group and Graphic Packaging. These companies are investing in research and development to create innovative packaging solutions that meet regulatory standards. The focus on sustainability is reshaping the market dynamics, encouraging collaboration among manufacturers and stakeholders to enhance product offerings.

Asia-Pacific : Rapid Growth and Urbanization

The Asia-Pacific flexible packaging market is experiencing rapid growth, driven by urbanization and increasing disposable incomes. China and India are the largest markets, accounting for approximately 40% and 25% of the market share, respectively. The rising demand for packaged food and beverages, coupled with a shift towards convenience products, is propelling market expansion. Additionally, government initiatives promoting manufacturing and exports are further stimulating growth in the region. In this competitive landscape, key players such as ProAmpac and WestRock are establishing a strong presence, leveraging local partnerships to enhance their market reach. The region is characterized by a mix of established companies and emerging players, fostering innovation and competition. As consumer preferences evolve, the focus on sustainable and high-quality packaging solutions is becoming increasingly important, driving further investment in the sector.

Middle East and Africa : Untapped Market Opportunities

The Middle East and Africa flexible packaging market is poised for growth, driven by increasing demand for packaged goods and a growing retail sector. The region is characterized by a diverse market landscape, with South Africa and the UAE being the largest markets, holding approximately 30% and 20% market shares, respectively. The rise in e-commerce and changing consumer lifestyles are key factors contributing to market expansion, alongside government initiatives to boost manufacturing capabilities. In this region, the competitive landscape is evolving, with both local and international players vying for market share. Companies are focusing on innovative packaging solutions to cater to the diverse needs of consumers. The presence of key players such as Sonoco Products and local manufacturers is fostering a dynamic market environment, encouraging investment and development in flexible packaging solutions.

US Flexible Packaging Market Regional Image

Key Players and Competitive Insights

This market is currently characterized by a dynamic competitive landscape., driven by innovation, sustainability, and technological advancements. Major players such as Amcor (AU), Sealed Air (US), and Berry Global (US) are actively shaping the market through strategic initiatives. Amcor (AU) focuses on sustainable packaging solutions, aiming to achieve 100% recyclable or reusable packaging by 2025, which positions it favorably in an increasingly eco-conscious market. Sealed Air (US) emphasizes automation and digital transformation, enhancing operational efficiency and customer engagement. Berry Global (US) is leveraging its extensive product portfolio to cater to diverse industries, indicating a strategy of broad market penetration and adaptability.Key business tactics within the flexible packaging market include localizing manufacturing and optimizing supply chains to enhance responsiveness to customer needs. The market structure appears moderately fragmented, with several key players exerting influence while also allowing for niche competitors to thrive. This fragmentation fosters innovation as companies strive to differentiate themselves through unique offerings and operational efficiencies.

In September Amcor (AU) announced a partnership with a leading food manufacturer to develop a new line of biodegradable packaging. This strategic move not only reinforces Amcor's commitment to sustainability but also positions the company to capture a growing segment of environmentally conscious consumers. The collaboration is expected to enhance Amcor's market share while addressing increasing regulatory pressures regarding plastic waste.

In October Sealed Air (US) launched a new AI-driven packaging solution aimed at optimizing supply chain logistics. This initiative is significant as it reflects the company's commitment to integrating advanced technologies into its operations, potentially reducing costs and improving delivery times. The adoption of AI in packaging solutions may set a new standard in the industry, compelling competitors to follow suit in order to remain relevant.

In August Berry Global (US) expanded its manufacturing capabilities by acquiring a regional packaging firm specializing in sustainable materials. This acquisition is indicative of Berry's strategy to enhance its product offerings and meet the rising demand for eco-friendly packaging solutions. By integrating this new capability, Berry Global is likely to strengthen its competitive position and appeal to a broader customer base.

As of November current competitive trends in the flexible packaging market are heavily influenced by digitalization, sustainability, and the integration of AI technologies. Strategic alliances are increasingly shaping the landscape, enabling companies to pool resources and expertise to innovate more effectively. Looking ahead, competitive differentiation is expected to evolve, with a notable shift from price-based competition towards innovation, technological advancements, and supply chain reliability. This transition suggests that companies prioritizing these aspects will likely gain a competitive edge in the market.

Key Companies in the US Flexible Packaging Market include

Industry Developments

September 2022: S.P. Holding, Skjern A/S, a top manufacturer of premium paperboard made entirely of recycled paper for rigid paper containers, tubes, cores, and other uses, has been bought by Sonoco Products Company.

September 2022: A €5 million investment from the Mondi Group is being used to construct a new research and development (R&D) center at Mondi Steinfeld in Germany.

Future Outlook

US Flexible Packaging Market Future Outlook

The flexible packaging market is projected to grow at a 4.71% CAGR from 2025 to 2035, driven by sustainability trends, technological advancements, and consumer demand for convenience.

New opportunities lie in:

  • Invest in biodegradable materials to meet eco-friendly packaging demands.
  • Develop smart packaging solutions integrating IoT for enhanced consumer engagement.
  • Expand e-commerce packaging solutions to cater to the growing online retail sector.

By 2035, the flexible packaging market is expected to achieve robust growth, driven by innovation and evolving consumer preferences.

Market Segmentation

US Flexible Packaging Market Type Outlook

  • Pouches
  • Roll stock
  • Bags
  • Films & Wraps
  • Others

US Flexible Packaging Market Material Outlook

  • Plastic
  • Paper
  • Metal

US Flexible Packaging Market End Use Industry Outlook

  • Food
  • Beverages
  • Pharmaceutical & Healthcare
  • Personal Care & Cosmetics
  • Others

US Flexible Packaging Market Printing Technology Outlook

  • Rotogravure
  • Flexography
  • Digital Printing
  • Others

Report Scope

MARKET SIZE 2024 50.08(USD Billion)
MARKET SIZE 2025 52.44(USD Billion)
MARKET SIZE 2035 83.1(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR) 4.71% (2025 - 2035)
REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR 2024
Market Forecast Period 2025 - 2035
Historical Data 2019 - 2024
Market Forecast Units USD Billion
Key Companies Profiled Amcor (AU), Sealed Air (US), Berry Global (US), Mondi (GB), Constantia Flexibles (AT), Sonoco Products (US), Huhtamaki (FI), Clondalkin Group (IE), Coveris (GB)
Segments Covered Material, Product Type, Printing Technology, Application
Key Market Opportunities Adoption of sustainable materials drives innovation in the flexible packaging market.
Key Market Dynamics Rising demand for sustainable materials drives innovation and competition in the flexible packaging market.
Countries Covered US

Market Highlights

Author
Pradeep Nandi
Senior Research Analyst

I have a bachelor's degree in mechanical engineering and an MBA. I have more than two years of expertise in the retail, food, and beverage, chemical, and material industries, and hence have developed a sound cross-domain expertise. A firm believer in lifelong learning and sharing of knowledge. Having a proclivity for hatching ideas and trying to absorb as much information as possible in a short amount of time. Introducing corporates to the data and insight, which enables them to move from probability to possibility, has been my key areas of interest. 

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FAQs

What is the current valuation of the United States Flexible Packaging Market?

The market valuation reached 37.05 USD Billion in 2024.

What is the projected market size for the United States Flexible Packaging Market by 2035?

The market is expected to grow to 51.29 USD Billion by 2035.

What is the expected CAGR for the United States Flexible Packaging Market during the forecast period?

The market is anticipated to experience a CAGR of 3.0% from 2025 to 2035.

Which segments are leading in the United States Flexible Packaging Market?

The leading segments include Films & Wraps, Pouches, and Roll stock, with respective valuations of 10.0 and 13.0 USD Billion for Films & Wraps.

What materials dominate the United States Flexible Packaging Market?

Plastic is the dominant material, with a valuation of 20.0 USD Billion, projected to reach 27.0 USD Billion.

How does the end-use industry impact the United States Flexible Packaging Market?

The Food segment is the largest end-use industry, valued at 15.0 USD Billion, and expected to grow to 20.0 USD Billion.

Which printing technologies are most utilized in the United States Flexible Packaging Market?

Flexography and Rotogravure are the most utilized printing technologies, with valuations of 12.0 and 10.0 USD Billion, respectively.

Who are the key players in the United States Flexible Packaging Market?

Key players include Amcor, Sealed Air, Berry Global, and Mondi Group, among others.

What is the growth outlook for the Bags segment in the United States Flexible Packaging Market?

The Bags segment is projected to grow from 6.0 USD Billion to 8.0 USD Billion by 2035.

What trends are influencing the United States Flexible Packaging Market?

Trends include increasing demand for sustainable packaging solutions and innovations in printing technologies.

Who are the key players in the US Flexible Packaging Market?

Major players include Berry Global, Dow, AptarGroup, Bemis, and Amcor.

What is the expected market size for the aluminum foil segment in 2024?

The aluminum foil segment of the US Flexible Packaging Market is valued at 8.0 USD Billion in 2024.

How much is the other materials segment valued at in 2024?

The other materials segment is projected to be valued at 7.0 USD Billion in 2024.

What challenges might the US Flexible Packaging Market face in the coming years?

The market may face challenges related to sustainability and environmental regulations.

What is a key growth driver for the US Flexible Packaging Market?

The increasing demand for convenience and packaged food products is a primary growth driver.

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