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    US Flexible Packaging Market

    ID: MRFR/PNT/18648-HCR
    111 Pages
    Pradeep Nandi
    October 2025

    United States Flexible Packaging Market Research Report Information By Type (Pouches, Roll stock, Bags, Films & Wraps, Others), By Material (Plastic, Paper, Metal), By Printing Technology (Rotogravure, Flexography, Digital Printing, Others), By End Use Industry (Food, Beverages, Pharmaceutical & Healthcare, Personal Care & Cosmetics, Others) – United States Market Forecast Till 2035

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    US Flexible Packaging Market Infographic
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    US Flexible Packaging Market Summary

    As per MRFR analysis, the US flexible packaging market size was estimated at 50.08 USD Billion in 2024.. The US flexible packaging market is projected to grow from 52.44 USD Billion in 2025 to 83.1 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 4.71% during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The US flexible packaging market is experiencing robust growth driven by sustainability and technological advancements.

    • Sustainability initiatives are increasingly shaping the flexible packaging landscape, with brands prioritizing eco-friendly materials.
    • E-commerce growth is driving demand for innovative packaging solutions that enhance product protection and convenience.
    • Technological advancements are facilitating the development of lightweight and efficient packaging options, appealing to both consumers and manufacturers.
    • Rising demand for convenience packaging and increased focus on food safety are key drivers propelling the market forward.

    Market Size & Forecast

    2024 Market Size 50.08 (USD Billion)
    2035 Market Size 83.1 (USD Billion)

    Major Players

    Amcor (AU), Sealed Air (US), Berry Global (US), Mondi (GB), Constantia Flexibles (AT), Sonoco Products (US), Huhtamaki (FI), Clondalkin Group (IE), Coveris (GB)

    US Flexible Packaging Market Trends

    This market is currently experiencing a dynamic evolution., driven by various factors that reflect changing consumer preferences and technological advancements. As sustainability becomes a focal point for many industries, there is a noticeable shift towards eco-friendly materials and practices. This trend is not merely a response to consumer demand but also aligns with regulatory pressures aimed at reducing environmental impact. Consequently, manufacturers are increasingly investing in innovative solutions that enhance recyclability and reduce waste, which may lead to a more sustainable future for packaging solutions. Moreover, the rise of e-commerce has significantly influenced the flexible packaging market. With the growing need for efficient and protective packaging solutions, businesses are adapting their strategies to meet the demands of online retail. This adaptation often involves the use of lightweight materials that not only reduce shipping costs but also minimize the carbon footprint associated with transportation. As a result, companies are likely to explore new designs and materials that cater to the unique requirements of e-commerce, further shaping the landscape of the flexible packaging market.

    Sustainability Initiatives

    There is a marked emphasis on sustainable practices within the flexible packaging market. Companies are increasingly adopting eco-friendly materials and processes to meet consumer expectations and comply with environmental regulations. This trend suggests a potential shift towards biodegradable and recyclable packaging solutions, which may redefine industry standards.

    E-commerce Growth

    The expansion of e-commerce is reshaping packaging requirements, leading to a demand for lightweight and protective solutions. Businesses are likely to innovate in design and materials to enhance efficiency and reduce costs associated with shipping. This trend indicates a significant transformation in how products are packaged for online sales.

    Technological Advancements

    Innovations in technology are driving the flexible packaging market forward. Developments in printing, sealing, and material science are enabling manufacturers to create more functional and visually appealing packaging. This trend may enhance product shelf life and consumer engagement, reflecting a broader shift towards high-performance packaging solutions.

    US Flexible Packaging Market Drivers

    Increased Focus on Food Safety

    Food safety remains a critical concern for consumers and manufacturers alike, significantly impacting the flexible packaging market. With rising awareness regarding foodborne illnesses, there is a growing demand for packaging solutions that ensure product integrity and safety. Flexible packaging materials, such as barrier films and vacuum-sealed pouches, are increasingly utilized to protect food from contamination and spoilage. Recent statistics indicate that the food safety packaging segment is expected to witness a growth rate of around 6% annually. This trend compels companies within the flexible packaging market to invest in advanced materials and technologies that enhance food safety, thereby fostering consumer trust and brand loyalty.

    Growth of the Snack Food Sector

    The snack food sector is experiencing robust growth, which is positively influencing the flexible packaging market. As consumers increasingly seek convenient and portable snack options, manufacturers are turning to flexible packaging solutions that cater to these preferences. Flexible pouches and bags are particularly favored for their ability to maintain freshness and provide portion control. Recent market analysis indicates that the snack food segment is projected to expand at a CAGR of approximately 4.8% over the next few years. This growth presents opportunities for companies in the flexible packaging market to innovate and develop tailored solutions that meet the evolving demands of snack food consumers.

    Regulatory Compliance and Standards

    Regulatory compliance is a significant driver in the flexible packaging market, as manufacturers must adhere to stringent safety and quality standards. In the US, agencies such as the FDA impose regulations that govern packaging materials, particularly in food and pharmaceutical sectors. Compliance with these regulations is essential for market entry and consumer safety. As a result, companies are increasingly investing in research and development to ensure their products meet these standards. This focus on compliance not only enhances product safety but also fosters consumer confidence in the flexible packaging market, potentially leading to increased market share for compliant manufacturers.

    Rising Demand for Convenience Packaging

    The flexible packaging market is experiencing a notable surge in demand for convenience-oriented solutions. Consumers increasingly favor products that offer ease of use, portability, and extended shelf life. This trend is particularly evident in sectors such as food and beverage, where flexible packaging solutions, including pouches and bags, are preferred for their lightweight and resealable features. According to recent data, the convenience packaging segment is projected to grow at a CAGR of approximately 5.5% through 2026. This growth is likely to be driven by changing consumer lifestyles and preferences, which emphasize on-the-go consumption. As a result, manufacturers in the flexible packaging market are innovating to meet these demands, thereby enhancing their product offerings and market presence.

    Shift Towards Lightweight Packaging Solutions

    This market is witnessing a pronounced shift towards lightweight packaging solutions., driven by both environmental and economic considerations. Lightweight packaging not only reduces material usage but also lowers transportation costs, which is increasingly appealing to manufacturers. Data suggests that lightweight packaging can reduce shipping costs by up to 20%, making it a financially attractive option. Additionally, as sustainability becomes a priority, companies are exploring innovative materials that maintain product quality while minimizing environmental impact. This trend is likely to encourage further advancements in the flexible packaging market, as businesses seek to balance cost efficiency with eco-friendly practices.

    Market Segment Insights

    By Type: Pouches (Largest) vs. Bags (Fastest-Growing)

    In the United States Flexible Packaging Market, the segmentation by type reveals pouches as the largest segment, commanding a significant market share due to their versatility and convenience. Bags, although smaller in the overall market share, are rapidly gaining ground and becoming the fastest-growing segment driven by the rising demand for lightweight and eco-friendly packaging solutions among consumers.

    Pouches (Dominant) vs. Bags (Emerging)

    Pouches, as the dominant segment, are praised for their ability to provide extended shelf life and user-friendly features like resealability. They cater to various sectors, including food, beverage, and personal care, leveraging innovative designs and materials to enhance consumer experience. On the other hand, bags have emerged as a notable trend, appealing to environmentally conscious consumers seeking sustainable alternatives. They're increasingly utilized in retail and e-commerce, where convenience and functionality are paramount. As consumer preferences shift toward reusable and recyclable options, bags are expected to gain substantial traction, positioning themselves as a crucial player in the flexible packaging landscape.

    By Material: Plastic (Largest) vs. Paper (Fastest-Growing)

    In the United States Flexible Packaging Market, the material segment displays a diverse landscape with plastic constituting a considerable share of the overall market. The versatility and durability of plastic make it the largest contributor, appealing to various industries, including food, pharmaceuticals, and consumer goods. Meanwhile, paper is gaining traction, reflecting a growing consumer preference for sustainable packaging solutions. The increasing focus on recyclability and environmental impact positions paper as a promising alternative, capturing an expanding segment of the market.

    Plastic (Dominant) vs. Paper (Emerging)

    Plastic remains the dominant material in the flexible packaging market, characterized by its extensive applications, cost-effectiveness, and barrier properties that preserve product quality. This segment caters to a range of products from food items to household goods, benefiting from technological advancements in production methods. On the other hand, paper is emerging as a competitive player, reflecting shifts towards eco-friendly alternatives. Its inherent sustainability attracts brands aiming to enhance their environmental credentials. The shift in consumer behavior, coupled with regulatory pressures against plastic waste, is driving innovation and growth in the paper segment, making it a notable emerging player in flexible packaging.

    By Printing Technology: Flexography (Largest) vs. Digital Printing (Fastest-Growing)

    In the United States Flexible Packaging Market, the printing technology segment is characterized by a competitive landscape including Rotogravure, Flexography, Digital Printing, and Others. Among these, Flexography holds the largest market share, significantly contributing to the overall output due to its efficiency and versatility in high-speed printing applications. Rotogravure follows closely, providing excellent print quality for long runs, while the Digital Printing category is emerging rapidly, driven by rising demand for short-run, customized packaging solutions and faster turnaround times for businesses. As consumer preferences shift towards more personalized and sustainable packaging solutions, the Digital Printing segment is anticipated to grow at the fastest rate. This growth is propelled by advancements in printing technologies, improved inks and substrates, and growing environmental awareness. Flexography is likely to maintain its dominance owing to its cost-effectiveness and ability to handle a variety of substrates. However, the competition from Digital Printing is pushing innovations that cater to specific needs, indicating a transformative phase in the printing technology landscape.

    Flexography (Dominant) vs. Digital Printing (Emerging)

    Flexography stands out as a dominant force in the United States Flexible Packaging Market, known for its rapid production speeds and adaptability to various substrates, making it ideal for large-volume packaging needs. This technology employs flexible relief plates, allowing for high-quality print results with minimal setup time. It is extensively utilized in creating packaging films, labels, and cartons, the versatile nature making it favorable among manufacturers. On the other hand, Digital Printing is rapidly emerging as a strong competitor, driven by the increasing demand for customized solutions and shorter production runs. With advancements in digital ink technology and printing equipment, brands can leverage Digital Printing for on-demand materials, allowing for personalized marketing and reduced waste. Together, these technologies are reshaping the landscape of flexible packaging, catering to evolving consumer trends.

    By End Use Industry: Food (Largest) vs. Beverages (Fastest-Growing)

    In the United States Flexible Packaging Market, the Food segment holds the largest share, primarily due to the increasing demand for convenient and preservative packaging solutions. Flexible packaging facilitates longer shelf-life, which is essential for the food industry, allowing manufacturers to respond to consumer preferences for freshness and quality in food products. The Beverages segment, while smaller, is witnessing rapid growth as health-conscious consumers gravitate towards eco-friendly and easy-to-use packaging options. This segment is adapting to innovative packaging designs that appeal to younger demographics, driving its popularity.

    Food: Dominant vs. Beverages: Emerging

    The Food segment remains dominant in the United States Flexible Packaging Market, characterized by its resilient demand for various food products ranging from snacks to frozen meals. This segment not only meets the standard requirements for packaging but also prioritizes sustainability and convenience, leading to innovative designs like resealable pouches and stand-up bags. On the other hand, the Beverages segment, while emerging, is recognized for its rapid evolution towards sustainable solutions, fueled by a shift in consumer preferences for single-serve and on-the-go packaging. Both segments showcase a keen focus on quality, with Food requiring durability and Beverages leaning towards innovation in secondary packaging solutions.

    Get more detailed insights about US Flexible Packaging Market

    Regional Insights

    North America : Market Leader in Innovation

    The North American flexible packaging market is driven by increasing consumer demand for convenience and sustainability. The United States holds the largest market share at approximately 70%, followed by Canada at around 15%. Regulatory support for eco-friendly materials and innovations in packaging technology are key growth catalysts. The market is also influenced by rising e-commerce activities, which require efficient packaging solutions. In the competitive landscape, the U.S. is home to major players such as Amcor, Sealed Air, and Berry Global, which dominate the market with their advanced technologies and extensive product portfolios. The presence of these key players fosters innovation and drives market growth. Additionally, the region benefits from a robust supply chain and strong distribution networks, further enhancing its market position.

    Europe : Emerging Sustainability Focus

    The European flexible packaging market is characterized by a strong emphasis on sustainability and regulatory compliance. Germany and France are the largest markets, holding approximately 30% and 20% market shares, respectively. The European Union's stringent regulations on plastic waste and packaging materials are driving innovation in sustainable packaging solutions. This regulatory environment is fostering growth in biodegradable and recyclable materials, aligning with consumer preferences for eco-friendly products. Leading countries in this region include Germany, France, and the UK, with a competitive landscape featuring key players like Mondi Group and Graphic Packaging. These companies are investing in research and development to create innovative packaging solutions that meet regulatory standards. The focus on sustainability is reshaping the market dynamics, encouraging collaboration among manufacturers and stakeholders to enhance product offerings.

    Asia-Pacific : Rapid Growth and Urbanization

    The Asia-Pacific flexible packaging market is experiencing rapid growth, driven by urbanization and increasing disposable incomes. China and India are the largest markets, accounting for approximately 40% and 25% of the market share, respectively. The rising demand for packaged food and beverages, coupled with a shift towards convenience products, is propelling market expansion. Additionally, government initiatives promoting manufacturing and exports are further stimulating growth in the region. In this competitive landscape, key players such as ProAmpac and WestRock are establishing a strong presence, leveraging local partnerships to enhance their market reach. The region is characterized by a mix of established companies and emerging players, fostering innovation and competition. As consumer preferences evolve, the focus on sustainable and high-quality packaging solutions is becoming increasingly important, driving further investment in the sector.

    Middle East and Africa : Untapped Market Opportunities

    The Middle East and Africa flexible packaging market is poised for growth, driven by increasing demand for packaged goods and a growing retail sector. The region is characterized by a diverse market landscape, with South Africa and the UAE being the largest markets, holding approximately 30% and 20% market shares, respectively. The rise in e-commerce and changing consumer lifestyles are key factors contributing to market expansion, alongside government initiatives to boost manufacturing capabilities. In this region, the competitive landscape is evolving, with both local and international players vying for market share. Companies are focusing on innovative packaging solutions to cater to the diverse needs of consumers. The presence of key players such as Sonoco Products and local manufacturers is fostering a dynamic market environment, encouraging investment and development in flexible packaging solutions.

    Key Players and Competitive Insights

    This market is currently characterized by a dynamic competitive landscape., driven by innovation, sustainability, and technological advancements. Major players such as Amcor (AU), Sealed Air (US), and Berry Global (US) are actively shaping the market through strategic initiatives. Amcor (AU) focuses on sustainable packaging solutions, aiming to achieve 100% recyclable or reusable packaging by 2025, which positions it favorably in an increasingly eco-conscious market. Sealed Air (US) emphasizes automation and digital transformation, enhancing operational efficiency and customer engagement. Berry Global (US) is leveraging its extensive product portfolio to cater to diverse industries, indicating a strategy of broad market penetration and adaptability.

    Key business tactics within the flexible packaging market include localizing manufacturing and optimizing supply chains to enhance responsiveness to customer needs. The market structure appears moderately fragmented, with several key players exerting influence while also allowing for niche competitors to thrive. This fragmentation fosters innovation as companies strive to differentiate themselves through unique offerings and operational efficiencies.

    In September 2025, Amcor (AU) announced a partnership with a leading food manufacturer to develop a new line of biodegradable packaging. This strategic move not only reinforces Amcor's commitment to sustainability but also positions the company to capture a growing segment of environmentally conscious consumers. The collaboration is expected to enhance Amcor's market share while addressing increasing regulatory pressures regarding plastic waste.

    In October 2025, Sealed Air (US) launched a new AI-driven packaging solution aimed at optimizing supply chain logistics. This initiative is significant as it reflects the company's commitment to integrating advanced technologies into its operations, potentially reducing costs and improving delivery times. The adoption of AI in packaging solutions may set a new standard in the industry, compelling competitors to follow suit in order to remain relevant.

    In August 2025, Berry Global (US) expanded its manufacturing capabilities by acquiring a regional packaging firm specializing in sustainable materials. This acquisition is indicative of Berry's strategy to enhance its product offerings and meet the rising demand for eco-friendly packaging solutions. By integrating this new capability, Berry Global is likely to strengthen its competitive position and appeal to a broader customer base.

    As of November 2025, current competitive trends in the flexible packaging market are heavily influenced by digitalization, sustainability, and the integration of AI technologies. Strategic alliances are increasingly shaping the landscape, enabling companies to pool resources and expertise to innovate more effectively. Looking ahead, competitive differentiation is expected to evolve, with a notable shift from price-based competition towards innovation, technological advancements, and supply chain reliability. This transition suggests that companies prioritizing these aspects will likely gain a competitive edge in the market.

    Key Companies in the US Flexible Packaging Market market include

    Industry Developments

    September 2022: S.P. Holding, Skjern A/S, a top manufacturer of premium paperboard made entirely of recycled paper for rigid paper containers, tubes, cores, and other uses, has been bought by Sonoco Products Company.

    September 2022: A €5 million investment from the Mondi Group is being used to construct a new research and development (R&D) center at Mondi Steinfeld in Germany.

    Future Outlook

    US Flexible Packaging Market Future Outlook

    The flexible packaging market is projected to grow at a 4.71% CAGR from 2024 to 2035, driven by sustainability trends, technological advancements, and consumer demand for convenience.

    New opportunities lie in:

    • Invest in biodegradable materials to meet eco-friendly packaging demands.
    • Develop smart packaging solutions integrating IoT for enhanced consumer engagement.
    • Expand e-commerce packaging solutions to cater to the growing online retail sector.

    By 2035, the flexible packaging market is expected to achieve robust growth, driven by innovation and evolving consumer preferences.

    Market Segmentation

    US Flexible Packaging Market Material Outlook

    • Plastic
    • Paper
    • Aluminum Foil
    • Others

    US Flexible Packaging Market Application Outlook

    • Food & Beverage
    • Pharmaceutical
    • Personal Care
    • Others

    US Flexible Packaging Market Product Type Outlook

    • Pouches
    • Bags
    • Wraps
    • Others

    US Flexible Packaging Market Printing Technology Outlook

    • Flexography
    • Digital Printing
    • Others

    Report Scope

    MARKET SIZE 202450.08(USD Billion)
    MARKET SIZE 202552.44(USD Billion)
    MARKET SIZE 203583.1(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR)4.71% (2024 - 2035)
    REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR2024
    Market Forecast Period2025 - 2035
    Historical Data2019 - 2024
    Market Forecast UnitsUSD Billion
    Key Companies Profiled["Amcor (AU)", "Sealed Air (US)", "Berry Global (US)", "Mondi (GB)", "Constantia Flexibles (AT)", "Sonoco Products (US)", "Huhtamaki (FI)", "Clondalkin Group (IE)", "Coveris (GB)"]
    Segments CoveredMaterial, Product Type, Printing Technology, Application
    Key Market OpportunitiesAdoption of sustainable materials drives innovation in the flexible packaging market.
    Key Market DynamicsRising demand for sustainable materials drives innovation and competition in the flexible packaging market.
    Countries CoveredUS

    Market Highlights

    Author
    Pradeep Nandi
    Senior Research Analyst

    I have a bachelor's degree in mechanical engineering and an MBA. I have more than two years of expertise in the retail, food, and beverage, chemical, and material industries, and hence have developed a sound cross-domain expertise. A firm believer in lifelong learning and sharing of knowledge. Having a proclivity for hatching ideas and trying to absorb as much information as possible in a short amount of time. Introducing corporates to the data and insight, which enables them to move from probability to possibility, has been my key areas of interest. 

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    FAQs

    What size is the market for United States Flexible Packaging?

    The size of the United States Flexible Packaging market was estimated at USD 37.05 billion in 2024.

    How quickly is the United States Flexible Packaging market expanding?

    US Flexible Packaging Market is expected to grow with a CAGR of 3% in the period 2025-2035

    Who are the leading companies in the United States Flexible Packaging industry?

    The key players in the market are Huhtamaki Oyj (Finland), Berry Global Group Inc. (US), Amcor Limited. (Australia), Mondi Group. (UK), Sonoco Products Company (US), Westrock Company (US).

    Which type dominated the market for United States Flexible Packaging?

    The Films & Wraps dominated the market in 2024.

    Which End Use Industry in the United States Flexible Packaging market has the biggest market share?

    The food had the largest share in the market.

    What is the projected market size of the US Flexible Packaging Market in 2024?

    The US Flexible Packaging Market is expected to be valued at 50.0 USD Billion in 2024.

    What is the anticipated market value of the US Flexible Packaging Market by 2035?

    By 2035, the US Flexible Packaging Market is projected to reach a value of 85.0 USD Billion.

    What is the expected compound annual growth rate (CAGR) for the US Flexible Packaging Market from 2025 to 2035?

    US Flexible Packaging Market is projected to grow at a CAGR of 3% during the forecast period, 2025-2035

    Which material segment holds the largest market share in the US Flexible Packaging Market?

    The plastic segment is the largest in the US Flexible Packaging Market, valued at 25.0 USD Billion in 2024.

    What will the value of the paper segment be in the US Flexible Packaging Market by 2035?

    The paper segment is expected to be valued at 18.0 USD Billion in 2035.

    Who are the key players in the US Flexible Packaging Market?

    Major players include Berry Global, Dow, AptarGroup, Bemis, and Amcor.

    What is the expected market size for the aluminum foil segment in 2024?

    The aluminum foil segment of the US Flexible Packaging Market is valued at 8.0 USD Billion in 2024.

    How much is the other materials segment valued at in 2024?

    The other materials segment is projected to be valued at 7.0 USD Billion in 2024.

    What challenges might the US Flexible Packaging Market face in the coming years?

    The market may face challenges related to sustainability and environmental regulations.

    What is a key growth driver for the US Flexible Packaging Market?

    The increasing demand for convenience and packaged food products is a primary growth driver.

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