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    US Corrugated Packaging Market

    ID: MRFR/PNT/18650-HCR
    111 Pages
    Snehal Singh
    October 2025

    US Corrugated Packaging Market Research Report By Type (Rigid Boxes, Self-Erecting Boxes, Telescope Boxes, Slotted Boxes, Others), By Wall Construction (Single-Wall, Double-Wall, Triple-Wall), By Material (Linerboard, Medium, Others) and By Application (Food & Beverages, Electronic Goods, Pharmaceuticals, Personal Care, Others) - Forecast to 2035

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    US Corrugated Packaging Market Infographic
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    US Corrugated Packaging Market Summary

    As per MRFR analysis, the US corrugated packaging market size was estimated at 73.0 USD Billion in 2024. The US corrugated packaging market is projected to grow from 76.72 USD Billion in 2025 to 126.0 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 5.09% during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The US corrugated packaging market is experiencing robust growth driven by sustainability and e-commerce trends.

    • The market is increasingly oriented towards sustainable packaging solutions, reflecting a broader environmental consciousness.
    • E-commerce continues to drive demand for corrugated packaging, particularly in the retail and consumer goods segments.
    • Technological advancements in manufacturing processes are enhancing efficiency and reducing costs in the corrugated packaging sector.
    • Key market drivers include the rising demand for eco-friendly solutions and the expansion of the food and beverage sector.

    Market Size & Forecast

    2024 Market Size 73.0 (USD Billion)
    2035 Market Size 126.0 (USD Billion)

    Major Players

    International Paper (US), WestRock (US), Smurfit Kappa (IE), Mondi Group (GB), DS Smith (GB), Georgia-Pacific (US), Sappi (ZA), Stora Enso (FI), Packaging Corporation of America (US)

    US Corrugated Packaging Market Trends

    The corrugated packaging market is currently experiencing notable growth, driven by various factors including sustainability initiatives and the increasing demand for e-commerce solutions. As businesses and consumers alike become more environmentally conscious, the shift towards recyclable and biodegradable materials is evident. This trend is not only reshaping packaging design but also influencing production processes, as manufacturers seek to reduce their carbon footprint. Furthermore, the rise in online shopping has led to a surge in demand for protective and efficient packaging solutions, which corrugated materials are well-suited to provide. In addition to sustainability, technological advancements are playing a crucial role in the evolution of the corrugated packaging market. Innovations in manufacturing techniques and materials are enhancing the durability and functionality of packaging products. Automation and digital printing technologies are streamlining production, allowing for customization and faster turnaround times. As these trends continue to unfold, the corrugated packaging market is likely to adapt and thrive, meeting the diverse needs of various industries while maintaining a focus on environmental responsibility.

    Sustainability Focus

    The corrugated packaging market is increasingly prioritizing sustainable practices. Companies are adopting eco-friendly materials and processes to meet consumer demand for environmentally responsible packaging. This shift not only enhances brand image but also aligns with regulatory pressures aimed at reducing waste and promoting recycling.

    E-commerce Growth

    The rise of e-commerce is significantly impacting the corrugated packaging market. As online shopping continues to expand, the need for efficient and protective packaging solutions is paramount. Corrugated materials provide the necessary strength and versatility to ensure products arrive safely at their destinations.

    Technological Advancements

    Innovations in technology are transforming the corrugated packaging market. Enhanced manufacturing processes, including automation and digital printing, are improving efficiency and customization. These advancements allow for quicker production times and the ability to meet specific customer requirements.

    US Corrugated Packaging Market Drivers

    Growth in Retail and Consumer Goods

    The corrugated packaging market is experiencing growth due to the expansion of the retail and consumer goods sectors. As retail sales continue to rise, particularly in the e-commerce segment, the demand for effective packaging solutions is increasing. In 2025, retail sales in the US are expected to surpass $5 trillion, which could lead to a heightened need for corrugated packaging to ensure product safety and visibility. Retailers are increasingly opting for corrugated packaging due to its lightweight nature and ability to be customized for branding purposes. This trend indicates a robust future for the corrugated packaging market, as it aligns with the evolving needs of retailers and consumers alike.

    Rising Demand for Eco-Friendly Solutions

    The corrugated packaging market is experiencing a notable shift towards eco-friendly solutions, driven by increasing consumer awareness regarding environmental sustainability. As businesses strive to reduce their carbon footprint, the demand for recyclable and biodegradable packaging materials has surged. In fact, studies indicate that approximately 70% of consumers prefer brands that utilize sustainable packaging. This trend is compelling manufacturers within the corrugated packaging market to innovate and adopt greener practices, thereby enhancing their market position. Furthermore, regulatory pressures aimed at reducing plastic waste are likely to bolster the growth of eco-friendly corrugated packaging solutions, as companies seek compliance while appealing to environmentally conscious consumers.

    Expansion of the Food and Beverage Sector

    The corrugated packaging market is significantly influenced by the expansion of the food and beverage sector in the US. With the increasing demand for packaged food products, manufacturers are turning to corrugated packaging for its protective qualities and cost-effectiveness. The food and beverage industry is projected to reach a market value of over $1 trillion by 2026, which is likely to drive the demand for corrugated packaging solutions. This growth is attributed to changing consumer lifestyles and preferences for convenience, leading to a higher reliance on packaged goods. Consequently, the corrugated packaging market is poised to benefit from this upward trend, as it provides essential support for the safe transportation and storage of food items.

    Increased Focus on Supply Chain Efficiency

    The corrugated packaging market is being driven by an increased focus on supply chain efficiency among businesses. Companies are recognizing the importance of optimizing their supply chains to reduce costs and improve delivery times. Corrugated packaging offers advantages such as lightweight design and stackability, which can enhance logistics and transportation efficiency. As businesses strive to streamline operations, the demand for corrugated packaging solutions that facilitate better inventory management and reduce shipping costs is likely to grow. This trend suggests that the corrugated packaging market will continue to evolve, adapting to the changing needs of supply chain dynamics.

    Technological Innovations in Manufacturing

    Technological advancements in manufacturing processes are playing a crucial role in shaping the corrugated packaging market. Innovations such as automated production lines and digital printing technologies are enhancing efficiency and reducing costs for manufacturers. These advancements allow for quicker turnaround times and the ability to produce customized packaging solutions that meet specific client needs. As a result, companies are likely to invest in these technologies to remain competitive in the market. Furthermore, the integration of smart packaging technologies, which can provide real-time data on product conditions, is expected to gain traction, potentially transforming the corrugated packaging market landscape.

    Market Segment Insights

    Corrugated Packaging Market Type Insights

    The US Corrugated Packaging Market, particularly in the Type segment, plays a crucial role in catering to diverse packaging needs across various industries. The market has seen a significant transformation, driven by the increased demand for efficient and sustainable packaging solutions. Rigid Boxes are recognized for their durability and are extensively used in sectors such as electronics and consumer goods, where product protection and aesthetics are essential.

    Self-Erecting Boxes, known for their ease of assembly, facilitate rapid packaging processes, making them appealing for e-commerce businesses that require efficiency in shipping.Telescope Boxes provide flexibility and strength, allowing businesses to pack products of varying sizes securely, thereby reducing shipping damages and related costs. Slotted Boxes, characterized by their cost-effectiveness, continue to dominate due to their versatility and ease of customization, making them a preferred choice for many manufacturers.

    The Others category encapsulates innovative designs and adaptive solutions driven by the market’s evolving needs, showcasing the adaptability of the corrugated packaging industry in meeting niche demands.Overall, the segmentation within the US Corrugated Packaging Market highlights a trend towards customized, sustainable, and efficient packaging solutions that are essential in today's competitive market landscape. As companies focus on reducing their carbon footprint, the shift to sustainable materials within these types of packaging also presents significant growth opportunities. Growth in the e-commerce sector is a primary driver, fueling demand across all types, especially where rapid turnover and reliable delivery are crucial.

    The challenges lie in balancing cost with the need for innovation, but the continuous advancements are set to enhance the US Corrugated Packaging Market and its contributions to various industry segments.

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Corrugated Packaging Market Wall Construction Insights

    The Wall Construction segment of the US Corrugated Packaging Market plays a crucial role in meeting the diverse packaging needs of various industries. This segment can be categorized into different constructs, such as Single-Wall, Double-Wall, and Triple-Wall structures, each designed to provide varying levels of strength and protection. Single-Wall constructions are commonly utilized for lightweight items, offering a cost-effective solution without compromising integrity. Meanwhile, Double-Wall constructions provide enhanced durability, making them suitable for heavier and fragile products.Triple-Wall constructions are ideal for specialized applications requiring maximum protection during transit, catering to goods that demand extra cushioning.

    These distinctions within the Wall Construction segment are significant as they reflect the changing dynamics of the market, driven by increasing demand for efficient and sustainable packaging solutions across various sectors, including food and beverages, consumer goods, and e-commerce. As the emphasis on eco-friendly materials grows, the Wall Construction segment is positioned to take advantage of emerging trends focused on recyclability and reduced environmental impact.Furthermore, the adaptability of these wall constructions to different packaging requirements enhances their importance within the broader US Corrugated Packaging Market, supporting the industry's overall growth and innovation.

    Corrugated Packaging Market Material Insights

    The 'US Corrugated Packaging Market' displays a structured segmentation in the Material category, primarily comprising Linerboard, Medium, and Others. Linerboard is crucial within this segment, serving as the outer layer that provides strength and durability, effectively protecting products during transit. Its dominance in the market is evidenced by the increasing demand from various industries such as e-commerce and consumer goods, where protective packaging is paramount.

    Medium, known for its adaptability and lightweight characteristics, plays an essential role in ensuring product safety while allowing for cost efficiency in logistics.The Others category captures a range of materials that increasingly cater to niche applications, showcasing innovation in sustainable packaging solutions. As the demand for environmentally friendly packaging grows, all segments within the 'US Corrugated Packaging Market' will likely experience shifts, aligned with consumer preferences for sustainability. This segment emphasizes the importance of balancing performance, cost, and eco-friendliness in packaging solutions, driving growth in the market.

    Corrugated Packaging Market Application Insights

    The US Corrugated Packaging Market is significantly influenced by its Application segment, which encompasses various vital industries. The Food and Beverages sector stands as a leading player due to the rising demand for sustainable and eco-friendly packaging solutions, driven by consumer preferences for recyclable materials. Electronic Goods also contribute substantially to the market, with the need for robust packaging solutions to ensure product safety during transit.

    Pharmaceuticals rely on corrugated packaging for its lightweight, protective properties, which are critical for maintaining product integrity and compliance with regulations.Personal Care benefits from the versatility of corrugated materials, allowing for aesthetically pleasing and practical packaging designs. The Others category further captures a range of industries that utilize corrugated packaging for its efficiency and adaptability. As the US market continues to grow, the evolution of consumer preferences, sustainability initiatives, and technological advancements are expected to create new opportunities within these applications, ultimately enhancing the overall US Corrugated Packaging Market revenue.

    Achieving effective market segmentation not only provides tailored packaging solutions but also drives market growth across these diverse Application sectors, highlighting the importance of corrugated materials in various consumer and industrial uses.

    Get more detailed insights about US Corrugated Packaging Market

    Key Players and Competitive Insights

    The corrugated packaging market in the US is characterized by a competitive landscape that is increasingly shaped by innovation, sustainability, and digital transformation. Key players such as International Paper (US), WestRock (US), and Packaging Corporation of America (US) are actively pursuing strategies that enhance their operational efficiencies and market reach. International Paper (US) focuses on sustainable practices, aiming to reduce its carbon footprint while expanding its product offerings. WestRock (US) emphasizes innovation in design and functionality, which allows it to cater to diverse customer needs. Meanwhile, Packaging Corporation of America (US) is leveraging its strong distribution network to optimize supply chain efficiencies, thereby enhancing its competitive positioning in the market.

    The business tactics employed by these companies reflect a moderately fragmented market structure, where local manufacturing and supply chain optimization play crucial roles. Companies are increasingly localizing their production to reduce lead times and costs, which appears to be a response to the growing demand for customized packaging solutions. The collective influence of these key players suggests a dynamic environment where collaboration and competition coexist, driving advancements in technology and sustainability.

    In September 2025, WestRock (US) announced a partnership with a leading e-commerce platform to develop customized packaging solutions aimed at enhancing the customer experience. This strategic move is significant as it aligns with the growing trend of e-commerce, where tailored packaging can improve product protection and reduce waste. By integrating their packaging solutions with e-commerce logistics, WestRock (US) positions itself as a forward-thinking player in the market.

    In October 2025, International Paper (US) unveiled a new line of eco-friendly corrugated products designed to meet the increasing demand for sustainable packaging. This initiative not only reinforces the company's commitment to environmental stewardship but also responds to consumer preferences for sustainable products. The introduction of these products is likely to enhance International Paper's market share as businesses seek to align with sustainability goals.

    In August 2025, Packaging Corporation of America (US) expanded its manufacturing capabilities by investing in advanced automation technologies. This investment is expected to streamline production processes and improve operational efficiency, allowing the company to respond more effectively to market demands. The strategic importance of this move lies in its potential to reduce costs and enhance product quality, thereby strengthening Packaging Corporation of America's competitive edge.

    As of November 2025, the corrugated packaging market is witnessing trends that emphasize digitalization, sustainability, and the integration of artificial intelligence. Strategic alliances among key players are increasingly shaping the competitive landscape, fostering innovation and collaboration. The shift from price-based competition to a focus on technology, supply chain reliability, and innovative solutions is evident. Companies that can effectively differentiate themselves through these avenues are likely to thrive in the evolving market.

    Key Companies in the US Corrugated Packaging Market market include

    Industry Developments

    The US Corrugated Packaging Market has witnessed significant developments recently, particularly with several companies focusing on sustainable practices and innovative solutions. Cascades has been advancing its commitment to recycling, which aligns with growing consumer demand for eco-friendly packaging. W. H. Brady Company and Georgia-Pacific have also expanded their product lines to include more environmentally responsible options. In terms of mergers and acquisitions, International Paper announced a strategic acquisition in June 2023 to enhance its capabilities in e-commerce packaging, reflecting the increasing significance of online shopping trends.

    WestRock acquired a smaller packaging firm in July 2023 to broaden its market reach and operational efficiency. Meanwhile, Kraft Group's investment in automation technology is expected to improve production efficiency in corrugated products. The market valuation for corrugated packaging is projected to grow significantly, driven by increasing demand in sectors such as food and beverage and e-commerce, with new initiatives by established firms like Sonoco Products and Smurfit Kappa further shaping the landscape.

    The shift towards sustainable packaging continues to gather pace, emphasizing innovation and decreased environmental impact within the industry over the last few years, particularly from 2021 to 2023.

    Future Outlook

    US Corrugated Packaging Market Future Outlook

    The corrugated packaging market is projected to grow at a 5.09% CAGR from 2024 to 2035, driven by e-commerce expansion, sustainability trends, and technological advancements.

    New opportunities lie in:

    • Invest in automated packaging solutions to enhance efficiency and reduce labor costs.
    • Develop eco-friendly materials to meet increasing consumer demand for sustainable packaging.
    • Leverage data analytics for supply chain optimization and inventory management.

    By 2035, the corrugated packaging market is expected to achieve robust growth, driven by innovation and sustainability.

    Market Segmentation

    US Corrugated Packaging Market Type Outlook

    • Slotted Boxes
    • Rigid Boxes
    • Telescope Boxes
    • Folder Boxes

    US Corrugated Packaging Market Material Outlook

    • Virgin
    • Recycled

    US Corrugated Packaging Market Flute Type Outlook

    • A-flute
    • B-flute
    • C-flute
    • E-flute
    • F-flute

    US Corrugated Packaging Market Paper Grade Outlook

    • Testliner
    • Kraftliner
    • White-Top Kraftliner
    • Semi-Chemical Fluting
    • Recycled Fluting
    • Others

    US Corrugated Packaging Market Packaging Type Outlook

    • Shelf Ready Packaging (SRP)
    • Corrugated Transit Packaging
    • Glued Crash Lock Containers
    • Point of Sale Display Packaging
    • Postal & Mail Order Packaging
    • Bespoke and Creative Packaging
    • Presentation Packaging
    • Others

    US Corrugated Packaging Market End Use Industry Outlook

    • Food & Beverages
    • Home Care
    • Pharmaceuticals
    • E-commerce
    • Electronics Goods
    • Textile Goods
    • Personal Hygiene
    • Others

    US Corrugated Packaging Market Wall Construction Outlook

    • Single-wall
    • Double-wall
    • Triple-wall

    US Corrugated Packaging Market Printing Technology Outlook

    • Flexography
    • Digital Printing
    • Lithography
    • Screen Printing
    • Others

    Report Scope

    MARKET SIZE 2024 73.0(USD Billion)
    MARKET SIZE 2025 76.72(USD Billion)
    MARKET SIZE 2035 126.0(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR) 5.09% (2024 - 2035)
    REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2019 - 2024
    Market Forecast Units USD Billion
    Key Companies Profiled International Paper (US), WestRock (US), Smurfit Kappa (IE), Mondi Group (GB), DS Smith (GB), Georgia-Pacific (US), Sappi (ZA), Stora Enso (FI), Packaging Corporation of America (US)
    Segments Covered Type, Material, Wall Construction, Packaging Type, Paper Grade, Printing Technology, Flute Type, End Use Industry
    Key Market Opportunities Adoption of sustainable materials and innovative designs in the corrugated packaging market presents growth opportunities.
    Key Market Dynamics Rising demand for sustainable packaging solutions drives innovation and competition in the corrugated packaging market.
    Countries Covered US

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    FAQs

    What is the estimated market size of the US Corrugated Packaging Market in 2024?

    The US Corrugated Packaging Market is expected to be valued at 66.91 USD Billion in 2024.

    What is the projected market size for the US Corrugated Packaging Market by 2035?

    The market is projected to reach 111.54 USD Billion by 2035.

    What is the expected CAGR for the US Corrugated Packaging Market from 2025 to 2035?

    The expected CAGR for the market is 4.755% during the forecast period from 2025 to 2035.

    Which type of corrugated packaging is expected to have the largest market value in 2024?

    Slotted Boxes are expected to have the largest market value at 20.0 USD Billion in 2024.

    What is the market value of Rigid Boxes in the US Corrugated Packaging Market for 2035?

    The market value of Rigid Boxes is projected to be 25.0 USD Billion in 2035.

    Who are the key players in the US Corrugated Packaging Market?

    Major players in the market include Clearwater Paper, Packaging Corporation of America, and International Paper, among others.

    How much is the Self-Erecting Boxes segment expected to be valued in 2024?

    The Self-Erecting Boxes segment is expected to be valued at 12.0 USD Billion in 2024.

    What are the challenges facing the US Corrugated Packaging Market?

    Challenges include fluctuating raw material prices and sustainability regulations impacting production costs.

    What is the expected market value of Other types of corrugated packaging in 2035?

    The Other types of corrugated packaging are expected to reach a market value of 19.54 USD Billion by 2035.

    What growth opportunities exist in the US Corrugated Packaging Market?

    Emerging growth opportunities include increased demand in e-commerce and advancements in sustainable packaging solutions.

    What is the expected market size of the US Corrugated Packaging Market in 2024?

    The US Corrugated Packaging Market is expected to be valued at 66.91 USD billion in 2024.

    What is the projected market size of the US Corrugated Packaging Market by 2035?

    By 2035, the US Corrugated Packaging Market is projected to reach a value of 111.54 USD billion.

    What is the expected compound annual growth rate (CAGR) for the US Corrugated Packaging Market from 2025 to 2035?

    The US Corrugated Packaging Market is expected to grow at a CAGR of 4.755% from 2025 to 2035.

    Which segment of corrugated packaging is valued the highest in 2024?

    In 2024, the Slotted Boxes segment is valued at 20.3 USD billion, making it the largest segment.

    What will be the market value of Rigid Boxes in 2035?

    The value of Rigid Boxes in the US Corrugated Packaging Market is expected to reach 27.4 USD billion by 2035.

    What is the expected value of Self-Erecting Boxes by 2035?

    Self-Erecting Boxes are expected to have a market value of 23.2 USD billion by 2035.

    Which trend is driving growth in the US Corrugated Packaging Market?

    Increasing demand for sustainable packaging solutions is a major trend driving growth in the US Corrugated Packaging Market.

    What value do Telescope Boxes hold in 2024?

    Telescope Boxes in 2024 are valued at 10.1 USD billion.

    What challenges does the US Corrugated Packaging Market face?

    Challenges include fluctuating raw material prices and increasing competition from alternative packaging solutions.

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