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    US Carbon Composites Market

    ID: MRFR/CnM/14929-HCR
    111 Pages
    Chitranshi Jaiswal
    September 2025

    US Carbon Composites Market Research Report By Matrix (Hybrid, Metal, Ceramic, Carbon, Polymer) and By Process (Prepeg Layup Process, Pultrusion and Winding, Wet Lamination and Infusion Process, Press and Injection Processes, Other Processes) - Forecast to 2035.

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    US Carbon Composites Market Summary

    The US Carbon Composites market is projected to grow from 4.5 USD Billion in 2024 to 10.5 USD Billion by 2035.

    Key Market Trends & Highlights

    US Carbon Composites Key Trends and Highlights

    • The market is expected to experience a compound annual growth rate (CAGR) of 8.01 percent from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 10.5 USD Billion, indicating robust growth potential.
    • In 2024, the market is valued at 4.5 USD Billion, reflecting a strong foundation for future expansion.
    • Growing adoption of advanced manufacturing techniques due to increased demand for lightweight materials is a major market driver.

    Market Size & Forecast

    2024 Market Size 4.5 (USD Billion)
    2035 Market Size 10.5 (USD Billion)
    CAGR (2025-2035) 8.01%

    Major Players

    Kordsa Teknik Tekstil A.S., Toray Industries, Hexcel, Solvay, Allnex, Mitsubishi Chemical Corporation, Teijin Limited, SGL Carbon, SABIC, Northrop Grumman, Cytec Solvay Group, Boeing, Zoltek Companies, General Electric

    US Carbon Composites Market Trends

    The US Carbon Composites Market is witnessing noteworthy changes because of higher requirements for light weight and high strength materials, especially in the aerospace and automotive industries. It has been observed that U.S. manufacturers are trying to develop new grade advanced composite materials that have greater performance and durability as fuel efficiency and emission control regulations become more stringent. Sustained focus on environment is increasing the demand for carbon composites because they are alternative materials which perform better than most traditional materials.

    Furthermore, new possibilities are emerging from new innovations in manufacturing methods like automated fiber placement and 3D printing that enable cost effective production with sustained material performance.

    These advancements are bound to capture the attention of new market players, intensifying competition while lowering costs. With time, adoption throughout different sectors such as sports equipment and consumer electronics will increase. There is, however, an emerging trend of increased investment in R&D in the US lately, especially from government and private sector partnerships focused on carbon composites and wind turbines, as well as biofuels. There is also a growth in the use of electric vehicles which aids in the adoption of carbon composites due to their lightweight structure, aiding in the shift towards cleaner transportation.

    This all-encompassing strategy illustrates an obvious shift by demonstrating how the US Carbon Composites Market is maturing toward sustainable carbon composite manufacturing and is dynamically aligned with responsive adaptations from policies coming out from the US government for achieving imminent needs and goals.

    Market Segment Insights

    Carbon Composites Market Matrix Insights

    The Matrix segment within the US Carbon Composites Market plays a crucial role in driving innovation and enhancing performance across various industries. This segment encompasses several types, including Hybrid, Metal, Ceramic, Carbon, and Polymer matrices, each contributing unique properties and benefits. Hybrid matrices are becoming increasingly significant due to their ability to combine the advantages of multiple material systems, providing enhanced strength-to-weight ratios and resistance to environmental factors. Simultaneously, Metal matrices are recognized for their exceptional thermal conductivity and mechanical reliability, often utilized in high-performance applications such as aerospace and automotive sectors.

    Ceramic matrices also stand out within the industry, as they offer excellent thermal resistance and mechanical stability, making them suitable for high-temperature applications. The Carbon matrices are renowned for their lightweight nature and outstanding tensile strength, which makes them a popular choice in demanding environments such as sporting goods and aerospace components. Lastly, Polymer matrices are versatile, providing flexibility and ease of molding, widely adopted in various applications from consumer products to industrial components.

    The growing demand for sustainable and lightweight materials has accelerated advancements in the Matrix segment, with a particular focus on enhancing the performance and functionality of these composites. Industry trends indicate a shift towards more environmentally friendly materials and manufacturing processes, fueled by regulatory pressures and consumer preferences for sustainable options. However, challenges such as high production costs and the need for specialized manufacturing techniques remain significant barriers to wider adoption. Opportunities exist as R&D efforts focus on developing innovative production methods and formulations to overcome these challenges, ultimately contributing to the robust growth of the US Carbon Composites Market.

    The composite materials derived from these matrix types are pivotal in advancing technology and efficiency across multiple sectors, including aerospace, automotive, and construction, highlighting their critical importance in the overall market landscape.

    Carbon Composites Market Process Insights

    The US Carbon Composites Market, particularly within the Process segment, showcases a range of manufacturing methods essential for producing advanced composite materials. The Prepeg Layup Process stands out as a preferred technique due to its ability to deliver high-quality fiber orientation and resin distribution, which is critical in industries such as aerospace and automotive. Pultrusion and Winding processes are equally important, enabling the fabrication of continuous and complex composite shapes that lead to lightweight and durable components, boosting efficiency and performance in structural applications.

    The Wet Lamination and Infusion Process has gained traction for its effectiveness in ensuring thorough resin saturation and achieving intricate designs, thereby reflecting the growing trend towards innovative and sustainable manufacturing practices. Press and Injection Processes play a vital role in enhancing production rates while maintaining precision, making them invaluable in high-volume manufacturing settings. Furthermore, Other Processes encompass various emerging techniques that contribute significantly to the overall diversity and versatility of carbon composites.

    With increasing demand for lightweight materials driven by the need for fuel efficiency and sustainability, the Process segment of the US Carbon Composites Market is positioned to play a pivotal role in realizing the industry's growth while addressing challenges such as optimizing material performance and reducing production costs.

    Get more detailed insights about US Carbon Composites Market Research Report - Forecast 2035

    Key Players and Competitive Insights

    The US Carbon Composites Market is characterized by a dynamic competitive landscape that is shaped by various factors, including technological advancements, growing demand across multiple sectors, and the strategic positioning of key players. The market has witnessed significant evolution with the introduction of lightweight and high-performance carbon composite materials, which are increasingly being favored in industries such as aerospace, automotive, and sporting goods. Competition within the industry is intense, with companies striving to innovate and enhance their production capabilities while also navigating regulatory challenges and market fluctuations.

    Comprehensive understanding of market trends, customer preferences, and competitor strategies is critical for organizations aiming to establish a strong foothold and achieve sustainable growth in this sector. Kordsa Teknik Tekstil A.S. is recognized in the US Carbon Composites Market for its robust manufacturing capabilities and innovative product offerings. The company's strengths lie in its advanced technological approach to producing carbon composite materials that cater primarily to the transportation and aerospace industries. Kordsa's emphasis on research and development has enabled it to create high-performance fiber products that enhance the durability and efficiency of various applications.

    Their commitment to sustainability, alongside efficient production processes, has positioned Kordsa as a leader in the market. With a well-established network for distribution and collaborations with key manufacturers, Kordsa Teknik Tekstil A.S. continues to strengthen its market presence in the US, leveraging its technical expertise to meet evolving consumer demands. Toray Industries operates with a strong market presence in the US Carbon Composites Market, bringing forth a diverse portfolio of products that cater to various sectors, including defense, aerospace, and automotive.

    The company's key offerings include advanced carbon fiber and fabric materials known for their strength, weight efficiency, and thermal stability. Toray's significant investments in research and development have led to breakthroughs in composite technology, further enhancing its reputation within the industry. The company has engaged in several strategic partnerships and acquisitions aimed at expanding its manufacturing capacity and enhancing its product range, thereby increasing its competitive advantage. Through its focus on innovation and sustainability, Toray Industries cultivates a strong position in the US market, addressing the needs of customers looking for high-performance composite solutions that align with environmental standards.

    Key Companies in the US Carbon Composites Market market include

    Industry Developments

    The US Carbon Composites Market has experienced notable developments recently. Companies like Kordsa Teknik Tekstil A.S. and Toray Industries have been investing in advanced manufacturing processes to enhance the structural integrity of carbon composites, reflecting ongoing innovations in the industry. In August 2023, Hexcel announced the expansion of its production capabilities in the US to meet rising demand from aerospace applications, particularly from major clients like Boeing. Additionally, Solvay has reported advancements in sustainable carbon fiber technologies, aiming to reduce the environmental footprint of composite materials.

    Mergers and acquisitions have also been significant, with Northrop Grumman acquiring Zoltek Companies in July 2023 to strengthen its position in carbon fiber production, while Cytec Solvay Group integrated advanced composite solutions to enhance its service offerings. The market has shown growth potential, with a valuation increase driven by robust demand from aerospace, automotive, and industrial sectors, which indicates a thriving landscape for key players like General Electric and Mitsubishi Chemical Corporation. The dynamics in the market remain positive, spurred by investments in Research and Development and strategic collaborations among these core companies.

    Market Segmentation

    Carbon Composites Market Matrix Outlook

    • Hybrid
    • Metal
    • Ceramic
    • Carbon
    • Polymer

    Carbon Composites Market Process Outlook

    • Prepeg Layup Process
    • Pultrusion and Winding
    • Wet Lamination and Infusion Process
    • Press and Injection Processes
    • Other Processes

    Report Scope

    Report Attribute/Metric Details
    Market Size 2023 3.95(USD Billion)
    Market Size 2024 4.5(USD Billion)
    Market Size 2035 10.5(USD Billion)
    Compound Annual Growth Rate (CAGR) 8.007% (2025 - 2035)
    Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    Base Year 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2019 - 2024
    Market Forecast Units USD Billion
    Key Companies Profiled Kordsa Teknik Tekstil A.S., Toray Industries, Hexcel, Solvay, Allnex, Mitsubishi Chemical Corporation, Teijin Limited, SGL Carbon, SABIC, Northrop Grumman, Cytec Solvay Group, Boeing, Zoltek Companies, General Electric
    Segments Covered Matrix, Process
    Key Market Opportunities Aerospace industry lightweight applications, Automotive lightweighting for fuel efficiency, Renewable energy sector wind turbine components, Consumer electronics durability and performance, Sports equipment innovation and customization
    Key Market Dynamics Increasing aerospace demand, Automotive lightweighting initiatives, Growing renewable energy applications, Advancements in manufacturing technology, Rising environmental regulations
    Countries Covered US

    FAQs

    What is the expected market size of the US Carbon Composites Market in 2024?

    The US Carbon Composites Market is expected to be valued at 4.5 USD Billion in 2024.

    What is the projected market size of the US Carbon Composites Market by 2035?

    By 2035, the US Carbon Composites Market is projected to reach a value of 11.0 USD Billion.

    What is the compound annual growth rate (CAGR) for the US Carbon Composites Market from 2025 to 2035?

    The market is expected to grow at a CAGR of 8.465% during the period from 2025 to 2035.

    Which segment is expected to have the largest market value in 2035?

    The Hybrid segment is expected to dominate the market, valued at 2.7 USD Billion in 2035.

    What are the expected growth rates for the different matrix segments in the US Carbon Composites Market by 2035?

    By 2035, the Hybrid, Metal, Ceramic, Carbon, and Polymer segments are expected to reach 2.7 USD Billion, 2.2 USD Billion, 1.5 USD Billion, 3.5 USD Billion, and 1.1 USD Billion respectively.

    Who are the major players in the US Carbon Composites Market?

    Some of the key players include Celanese Corporation, Honeywell International, Boeing, Northrop Grumman, and General Electric.

    Which company is anticipated to have a significant presence in the Carbon segment by 2035?

    The Carbon segment is projected to reach 3.5 USD Billion in market value by 2035, indicating strong competition.

    What applications are driving the growth of the US Carbon Composites Market?

    Key applications include aerospace, automotive, and defense sectors, which are fueling market expansion.

    What challenges could impact the US Carbon Composites Market from 2025 to 2035?

    Challenges include high manufacturing costs and competition from alternative materials in the market.

    How is the US Carbon Composites Market expected to evolve in terms of regionality by 2035?

    The market is expected to grow significantly in regions with strong aerospace and automotive industries.

    What is the expected CAGR for the US Carbon Composites Market from 2025 to 2035?

    The expected CAGR for the US Carbon Composites Market from 2025 to 2035 is 8.007%.

    Which segment is expected to have the largest market share in 2024?

    In 2024, the Hybrid segment is expected to hold the largest market share, valued at 1.0 USD Billion.

    What are the market values of the Ceramic segment in 2024 and 2035?

    The Ceramic segment is valued at 0.6 USD Billion in 2024 and is expected to reach 1.5 USD Billion by 2035.

    Who are the key players in the US Carbon Composites Market?

    Key players in the US Carbon Composites Market include Kordsa Teknik Tekstil A.S., Toray Industries, and Hexcel, among others.

    What is the expected market value of the Carbon segment in 2035?

    The Carbon segment is expected to reach a market value of 2.6 USD Billion by 2035.

    How does the Metal segment's market value compare between 2024 and 2035?

    The Metal segment's market value is projected to increase from 0.9 USD Billion in 2024 to 2.2 USD Billion in 2035.

    What are some key trends driving the growth of the US Carbon Composites Market?

    Key trends include the growing demand for lightweight materials and advancements in composite manufacturing technologies.

    What market value is projected for the Polymer segment by 2035?

    The Polymer segment is projected to reach a market value of 1.7 USD Billion by 2035.

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