• Cat-intel
  • MedIntelliX
  • Resources
  • About Us
  • Request Free Sample ×

    Kindly complete the form below to receive a free sample of this Report

    Leading companies partner with us for data-driven Insights

    clients tt-cursor
    Hero Background

    US Blister Packaging Market

    ID: MRFR/PNT/18649-HCR
    111 Pages
    Snehal Singh
    October 2025

    US Blister Packaging Market Research Report By Component (Thermoforming, Cold Forming), By Type (Paper & Paperboard, Plastics Films, Aluminum) and By End Use Sector (Healthcare, Consumer Goods, Industrial Goods, Food) - Forecast to 2035

    Share:
    Download PDF ×

    We do not share your information with anyone. However, we may send you emails based on your report interest from time to time. You may contact us at any time to opt-out.

    US Blister Packaging Market Infographic
    Purchase Options

    US Blister Packaging Market Summary

    As per MRFR analysis, the US blister packaging market size was estimated at 5000.0 USD Million in 2024. The US blister packaging market is projected to grow from 5274.5 USD Million in 2025 to 9000.0 USD Million by 2035, exhibiting a compound annual growth rate (CAGR) of 5.49% during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The US blister packaging market is experiencing a shift towards sustainability and innovation, driven by evolving consumer preferences and regulatory demands.

    • Sustainability initiatives are increasingly influencing packaging design and material choices in the market.
    • Technological advancements are enhancing the efficiency and functionality of blister packaging solutions.
    • The pharmaceutical segment remains the largest, while the e-commerce sector is identified as the fastest-growing segment in blister packaging.
    • Rising demand for pharmaceutical packaging and growth in e-commerce are key drivers propelling market expansion.

    Market Size & Forecast

    2024 Market Size 5000.0 (USD Million)
    2035 Market Size 9000.0 (USD Million)

    Major Players

    Amcor (AU), AptarGroup (US), Berry Global (US), Sealed Air (US), Sonoco Products (US), Constantia Flexibles (AT), Mondi Group (GB), WestRock (US), Huhtamaki (FI)

    US Blister Packaging Market Trends

    The blister packaging market is currently experiencing notable growth. This growth is driven by various factors, including the increasing demand for convenient and efficient packaging solutions across multiple sectors. This market is characterized by its ability to provide protection, visibility, and ease of use for a wide range of products, particularly in the pharmaceutical and consumer goods industries. As consumers continue to prioritize convenience, manufacturers are adapting their offerings to meet these evolving preferences. Innovations in materials and design are also contributing to the expansion of this market, as companies seek to enhance product appeal while ensuring sustainability. In addition, regulatory frameworks are influencing the blister packaging market, particularly in the pharmaceutical sector, where compliance with safety standards is paramount. The emphasis on reducing waste and improving recyclability is prompting manufacturers to explore eco-friendly materials and production methods. This shift aligns with consumer expectations and addresses environmental concerns. Overall, the blister packaging market appears poised for continued growth, with advancements in technology and materials likely to play a crucial role in shaping its future.

    Sustainability Initiatives

    The blister packaging market is increasingly focusing on sustainability, as manufacturers seek to reduce environmental impact. This trend involves the adoption of recyclable materials and eco-friendly production processes. Companies are exploring biodegradable options to meet consumer demand for greener packaging solutions.

    Technological Advancements

    Technological innovations are transforming the blister packaging market, enhancing efficiency and functionality. Automation in production processes is streamlining operations, while advancements in materials science are leading to the development of more durable and versatile packaging solutions.

    Consumer Preferences

    Shifts in consumer preferences are significantly influencing the blister packaging market. There is a growing demand for user-friendly designs that facilitate easy access to products. This trend is particularly evident in the pharmaceutical sector, where packaging must balance safety with convenience.

    US Blister Packaging Market Drivers

    Innovations in Material Science

    The blister packaging market is benefiting from advancements in material science, which are leading to the development of more efficient and sustainable packaging solutions. Innovations such as biodegradable materials and enhanced barrier properties are becoming increasingly important. These advancements not only improve product protection but also align with consumer preferences for environmentally friendly packaging. In 2025, it is projected that innovations in materials will account for a 20% increase in the blister packaging market, as companies seek to differentiate their products and meet evolving consumer demands.

    Growth in E-commerce and Retail Sectors

    The blister packaging market is significantly influenced by the rapid growth of e-commerce and retail sectors in the US. As online shopping becomes increasingly prevalent, the demand for packaging that ensures product safety during transit is rising. Blister packaging provides an effective solution for protecting products from damage and contamination. In 2025, it is estimated that e-commerce will contribute to a 25% increase in the overall demand for blister packaging. Retailers are also seeking packaging that enhances product visibility and appeal, further driving the adoption of blister packaging solutions in the market.

    Regulatory Compliance and Safety Standards

    The blister packaging market is shaped by stringent regulatory compliance and safety standards imposed by government agencies. These regulations are designed to ensure that packaging materials meet safety and quality benchmarks, particularly in the food and pharmaceutical industries. As companies strive to adhere to these regulations, the demand for compliant blister packaging solutions is likely to rise. In 2025, it is anticipated that adherence to safety standards will drive a 15% increase in the market for blister packaging, as manufacturers invest in materials and technologies that meet these requirements.

    Rising Demand for Pharmaceutical Packaging

    The blister packaging market is experiencing a notable increase in demand driven by the pharmaceutical sector. As the healthcare industry continues to expand, the need for effective and secure packaging solutions becomes paramount. Blister packaging offers advantages such as tamper resistance and dosage accuracy, which are critical for pharmaceutical products. In 2025, the pharmaceutical segment is projected to account for approximately 40% of the blister packaging market, reflecting a growing trend towards safety and compliance in drug delivery. This shift is likely to encourage manufacturers to innovate and enhance their packaging solutions, thereby fostering growth in the blister packaging market.

    Consumer Awareness and Health Consciousness

    The blister packaging market is influenced by rising consumer awareness and health consciousness. As consumers become more informed about product ingredients and safety, the demand for transparent and secure packaging solutions is increasing. Blister packaging allows for clear visibility of products, which can enhance consumer trust and satisfaction. In 2025, it is expected that health-conscious consumers will drive a 30% increase in the demand for blister packaging, particularly in the food and pharmaceutical sectors, as they seek products that prioritize safety and quality.

    Market Segment Insights

    Blister Packaging Market Component Insights

    The Component segment of the US Blister Packaging Market represents a critical piece of the overall packaging landscape, which has been increasingly recognized for its ability to enhance product protection and consumer convenience. This segment is notably delineated into various manufacturing processes, with Thermoforming and Cold Forming as the most significant techniques driving market dynamics.

    Thermoforming is gaining traction as it allows for versatile design capabilities and is particularly effective in producing tailored packaging solutions, which is crucial for pharmaceuticals, food products, and electronics.The ability to create precise designs with varying thicknesses appeals to manufacturers aiming for both functionality and aesthetic appeal. Meanwhile, Cold Forming has been particularly critical in sectors where product safety and longevity are paramount, such as in the pharmaceutical industry. This method produces strong, hermetically sealed products that are resistant to moisture and contamination, making it a favorite among pharmaceutical companies that demand stringent packaging solutions to ensure product integrity.

    Furthermore, as consumer preferences gravitate towards sustainable packaging solutions, the Component segment also faces the challenge of adapting to eco-friendly materials while maintaining performance standards.The US Blister Packaging Market continues to evolve with innovations in materials and designs, as companies explore the integration of biodegradable or recyclable materials into their offerings, focusing on reducing environmental impact while catering to an eco-conscious consumer base.

    These trends underscore the importance of the Component segment as an enabler of growth and adaptation within the broader packaging industry, as companies strive to meet regulatory requirements and consumer demands, thereby positioning themselves competitively in a rapidly changing market landscape.In the context of these evolving trends, the Component segment not only serves vital roles in enhancing product visibility and appeal but also plays a significant role in ensuring product safety and adherence to regulations, making it indispensable to the overarching objectives of the US Blister Packaging Market.

    This emphasis on safety, functionality, and sustainability encapsulates the ongoing developments and growth drivers influencing the Component segment and its associated processes. As such, the ability of manufacturers to innovate and adapt to these trends will be key factors in shaping the future landscape of the US Blister Packaging Market in the years to come.

    Blister Packaging Market Type Insights

    The US Blister Packaging Market, classified by Type, exhibits considerable diversity with its categories of Paper and Paperboard, Plastics Films, and Aluminum. Each of these segments plays a crucial role in addressing the needs across various industries including pharmaceuticals and consumer goods. Paper and Paperboard, known for their sustainability features, are gaining traction in environmentally conscious markets, fostering a shift toward eco-friendly packaging solutions.

    Plastics Films dominate the landscape due to their flexibility and durability, making them a preferred choice for a wide variety of applications, particularly in the healthcare sector where moisture protection is critical.Aluminum, notable for its barrier properties, is significant in providing product protection and extending shelf-life, especially for perishable goods. The continuous advancements in technologies related to these materials enable innovative packaging solutions, which not only enhance product presentation but also improve functionality. The interplay of these segments reflects a dynamic evolution in the US Blister Packaging Market, driven by consumer preferences and industry requirements.

    Blister Packaging Market End Use Sector Insights

    The US Blister Packaging Market is characterized by a diverse End Use Sector that encompasses several key areas including Healthcare, Consumer Goods, Industrial Goods, and Food. The Healthcare segment is particularly significant, driven by the rising demand for pharmaceutical products and medical devices, which rely heavily on blister packaging for their protective properties and ease of use. Consumer Goods also represent a major part of this market, where product visibility and convenience play crucial roles in consumer purchasing decisions.

    This sector's growth is fueled by the increasing trends in e-commerce and the shift towards direct-to-consumer sales models.Meanwhile, the Industrial Goods segment benefits from blister packaging's robust nature, which provides adequate protection for tools and equipment during transport. The Food sector is witnessing an uptick as well, as manufacturers strive for innovative packaging solutions that enhance product shelf life and appeal. Overall, these trends indicate a growing momentum within the US Blister Packaging Market, with each sector presenting unique challenges and opportunities that contribute to the market's evolution and revenue generation.

    Get more detailed insights about US Blister Packaging Market

    Key Players and Competitive Insights

    The blister packaging market exhibits a dynamic competitive landscape characterized by innovation and strategic maneuvering among key players. Companies such as Amcor (AU), AptarGroup (US), and Berry Global (US) are at the forefront, leveraging their operational strengths to capture market share. Amcor (AU) focuses on sustainable packaging solutions, aligning with growing consumer demand for environmentally friendly products. AptarGroup (US) emphasizes innovation in dispensing systems, enhancing user experience and product accessibility. Berry Global (US) adopts a strategy of regional expansion, aiming to strengthen its presence in emerging markets, thereby diversifying its portfolio and mitigating risks associated with market fluctuations.

    The market structure appears moderately fragmented, with a mix of large multinational corporations and smaller specialized firms. Key players are increasingly localizing manufacturing to optimize supply chains and reduce lead times. This tactic not only enhances operational efficiency but also allows companies to respond swiftly to changing consumer preferences. The collective influence of these major players shapes a competitive environment where agility and responsiveness are paramount.

    In September 2025, Sealed Air (US) announced a partnership with a leading technology firm to integrate AI-driven solutions into its packaging processes. This strategic move is likely to enhance operational efficiency and reduce waste, aligning with the industry's shift towards sustainability. By adopting advanced technologies, Sealed Air (US) positions itself as a forward-thinking leader in the market, potentially setting new standards for efficiency and environmental responsibility.

    In October 2025, Sonoco Products (US) unveiled a new line of biodegradable blister packaging aimed at the pharmaceutical sector. This initiative reflects a growing trend towards sustainable materials, catering to the increasing regulatory pressures and consumer expectations for eco-friendly options. By diversifying its product offerings, Sonoco Products (US) not only addresses market demands but also strengthens its competitive edge in a crowded marketplace.

    In August 2025, WestRock (US) expanded its manufacturing capabilities by acquiring a local packaging firm specializing in blister packaging solutions. This acquisition is indicative of WestRock's strategy to enhance its product portfolio and improve its market position. By integrating local expertise and resources, WestRock (US) is likely to achieve greater operational synergies and expand its customer base.

    As of November 2025, the blister packaging market is increasingly defined by trends such as digitalization, sustainability, and the integration of AI technologies. Strategic alliances among companies are shaping the competitive landscape, fostering innovation and collaboration. The shift from price-based competition to a focus on technological advancement and supply chain reliability is evident. Companies that prioritize innovation and sustainability are likely to differentiate themselves in this evolving market, suggesting a future where competitive advantage hinges on adaptability and forward-thinking strategies.

    Key Companies in the US Blister Packaging Market market include

    Industry Developments

    The US Blister Packaging Market has experienced significant developments recently, particularly in responses to increasing demand for sustainable packaging solutions. Companies like Sealed Air and Amcor are focusing on enhancing their eco-friendly product lines amid rising environmental awareness among consumers. In September 2023, Berry Global unveiled a new line of recyclable blister packaging aimed at reducing plastic waste, which aligns with regulatory shifts promoting sustainability. Furthermore, Graham Packaging expanded its operations with a new facility in Ohio, a move expected to strengthen local production capacities and fulfill increasing market requirements.

    Notably, in August 2023, AptarGroup completed its acquisition of a smaller packaging company to enhance its offerings in the pharmaceutical sector, a notable consolidation in the market. The blister packaging landscape is further evolving due to the surge in e-commerce, prompting companies like Mondi and Westrock to innovate their packaging solutions for better compatibility with shipping requirements. Overall, growth in market valuation from these strategic advancements indicates a robust trend towards innovation and sustainability in the blister packaging sector across the US.

    Future Outlook

    US Blister Packaging Market Future Outlook

    The blister packaging market is projected to grow at a 5.49% CAGR from 2024 to 2035, driven by advancements in materials, sustainability initiatives, and increasing demand in pharmaceuticals.

    New opportunities lie in:

    • Development of eco-friendly blister packaging solutions
    • Integration of smart packaging technologies for enhanced consumer engagement
    • Expansion into emerging markets with tailored product offerings

    By 2035, the blister packaging market is expected to achieve robust growth and innovation.

    Market Segmentation

    US Blister Packaging Market Type Outlook

    • Paper & Paperboard
    • Plastics Films
    • Aluminum

    US Blister Packaging Market Component Outlook

    • Thermoforming
    • Cold Forming

    US Blister Packaging Market End Use Sector Outlook

    • Healthcare
    • Consumer Goods
    • Industrial Goods
    • Food

    Report Scope

    MARKET SIZE 20245000.0(USD Million)
    MARKET SIZE 20255274.5(USD Million)
    MARKET SIZE 20359000.0(USD Million)
    COMPOUND ANNUAL GROWTH RATE (CAGR)5.49% (2024 - 2035)
    REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR2024
    Market Forecast Period2025 - 2035
    Historical Data2019 - 2024
    Market Forecast UnitsUSD Million
    Key Companies Profiled["Amcor (AU)", "AptarGroup (US)", "Berry Global (US)", "Sealed Air (US)", "Sonoco Products (US)", "Constantia Flexibles (AT)", "Mondi Group (GB)", "WestRock (US)", "Huhtamaki (FI)"]
    Segments CoveredComponent, Type, End Use Sector
    Key Market OpportunitiesAdoption of sustainable materials in blister packaging aligns with consumer demand for eco-friendly solutions.
    Key Market DynamicsRising demand for sustainable materials drives innovation in the blister packaging market, reshaping competitive dynamics.
    Countries CoveredUS

    Leave a Comment

    FAQs

    What is the expected market size of the US Blister Packaging Market in 2024?

    The US Blister Packaging Market is expected to be valued at 5.0 billion USD in 2024.

    What will be the market size of the US Blister Packaging Market by 2035?

    By 2035, the market is projected to reach a value of 9.0 billion USD.

    What is the expected CAGR for the US Blister Packaging Market from 2025 to 2035?

    The expected CAGR for the market from 2025 to 2035 is 5.489 percent.

    Which component segment is expected to dominate the US Blister Packaging Market in 2024?

    The Thermoforming segment is anticipated to dominate with a value of 2.6 billion USD in 2024.

    What will be the value of the Cold Forming segment by 2035?

    The Cold Forming segment is expected to reach a value of 4.4 billion USD by 2035.

    Who are the key players in the US Blister Packaging Market?

    Major players include Berry Global, AptarGroup, Sealed Air, and Amcor among others.

    What are the growth drivers for the US Blister Packaging Market?

    The growth is driven by increasing demand for efficient packaging solutions across various industries.

    Is there a significant opportunity for innovation in the US Blister Packaging Market?

    Yes, there are significant opportunities for innovation focused on sustainability and automation.

    What challenges does the US Blister Packaging Market currently face?

    Challenges include fluctuating raw material prices and increasing regulatory pressures.

    What impact do current global scenarios have on the US Blister Packaging Market?

    Current global scenarios can affect supply chains and operational costs within the market.

    Download Free Sample

    Kindly complete the form below to receive a free sample of this Report

    Case Study
    Chemicals and Materials

    Compare Licence

    ×
    Features License Type
    Single User Multiuser License Enterprise User
    Price $4,950 $5,950 $7,250
    Maximum User Access Limit 1 User Upto 10 Users Unrestricted Access Throughout the Organization
    Free Customization
    Direct Access to Analyst
    Deliverable Format
    Platform Access
    Discount on Next Purchase 10% 15% 15%
    Printable Versions