• Cat-intel
  • MedIntelliX
  • Resources
  • About Us
  • Request Free Sample ×

    Kindly complete the form below to receive a free sample of this Report

    Leading companies partner with us for data-driven Insights

    clients tt-cursor

    US Automotive Chassis Market

    ID: MRFR/AM/13303-HCR
    100 Pages
    Garvit Vyas
    September 2025

    US Automotive Chassis Market Research Report By Chassis Type (Backbone, Ladder, Monocoque, Modular, Others), By Material (Steel, Aluminum Alloy, Carbon Fiber Composite) and By Vehicle Type (Passenger Car, Commercial Vehicle) - Forecast to 2035

    Share:
    Download PDF ×

    We do not share your information with anyone. However, we may send you emails based on your report interest from time to time. You may contact us at any time to opt-out.

    US Automotive Chassis Market Research Report — Global Forecast till 2035 Infographic
    Purchase Options
    $ 4,950.0
    $ 5,950.0
    $ 7,250.0
    Table of Contents

    US Automotive Chassis Market Summary

    The United States automotive chassis market is projected to grow significantly from 10.9 USD billion in 2024 to 28.5 USD billion by 2035.

    Key Market Trends & Highlights

    US Automotive Chassis Key Trends and Highlights

    • The market is expected to experience a compound annual growth rate of 9.13 percent from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 28.5 USD billion, indicating robust growth potential.
    • In 2024, the market is valued at 10.9 USD billion, reflecting the current demand for automotive chassis.
    • Growing adoption of advanced manufacturing technologies due to increasing vehicle production is a major market driver.

    Market Size & Forecast

    2024 Market Size 10.9 (USD Billion)
    2035 Market Size 28.5 (USD Billion)
    CAGR (2025-2035) 9.13%

    Major Players

    BorgWarner, Adient, ZF Friedrichshafen, Dana, Tenneco, Delphi Technologies, Continental, Bosch, Toyota Boshoku, JTEKT, GKN Automotive, American Axle and Manufacturing, Magna International, Hyundai Mobis, Mitsubishi Electric

    US Automotive Chassis Market Trends

    The US Automotive Chassis Market is experiencing several significant trends. One key market driver is the increasing focus on vehicle safety and regulations mandating stronger chassis designs to enhance crashworthiness. As the US government continues to implement stringent safety standards, manufacturers are investing in advanced materials and technologies to comply. This trend underscores a shift towards lightweight, high-strength materials like aluminum and composites, which help improve vehicle performance and fuel efficiency while maintaining safety.

    Electric vehicles (EVs) are another influencing factor as manufacturers adapt chassis designs to accommodate electric drivetrains and battery systems.The growing demand for EVs, supported by governmental initiatives and incentives, presents opportunities for chassis manufacturers to innovate and capture a larger segment of this evolving market. Additionally, the shift towards automation in vehicles is driving the development of smart chassis solutions that can integrate with advanced driver-assistance systems (ADAS). Recent trends demonstrate an increasing emphasis on sustainability within the automotive sector.

    The US is seeing a rise in initiatives aimed at reducing carbon footprints, leading to the exploration of eco-friendly materials and manufacturing processes in chassis production.Moreover, a growing consumer demand for environmentally friendly vehicles is pushing automakers to focus on sustainable chassis solutions that align with greener practices. The overall landscape of the US Automotive Chassis Market is influenced by technological advancements, regulatory requirements, and changing consumer preferences, emphasizing safety, efficiency, and sustainability as essential areas of focus for manufacturers. These trends highlight the dynamic nature of the market and the need for continuous innovation to stay competitive.

    US Automotive Chassis Market Drivers

    Market Segment Insights

    US Automotive Chassis Market Segment Insights:

    US Automotive Chassis Market Segment Insights:

    Automotive Chassis Market Chassis Type Insights

    Automotive Chassis Market Chassis Type Insights

    The US Automotive Chassis Market exhibits a diverse segmentation based on Chassis Type, which includes various designs that serve as the foundation for vehicle construction and performance. Among these, Backbone, Ladder, Monocoque, and Modular chassis designs each play essential roles and hold distinct advantages within the automotive industry.

    Backbone chassis, known for their structural integrity and rigidity, are often utilized in vehicles requiring enhanced stability, making them significant in the production of off-road and utility vehicles.Ladder chassis, benefiting from a simple yet effective design, continue to dominate in traditional truck manufacturing and large vehicles due to their ease of assembly and capacity for heavy loads. Monocoque chassis are increasingly preferred in modern passenger vehicles, providing weight savings and improved fuel efficiency, thus aligning with current trends towards sustainability and energy efficiency.

    Modular chassis development represents an innovative trend, as automakers seek to streamline production and create vehicles that can be easily customized for different models, thereby reducing costs and enhancing adaptability.Each of these chassis types contributes uniquely to the overall dynamics of the US automotive landscape, with manufacturers continually adapting to consumer preferences and regulatory pressures emphasizing safety and environmental sustainability.

    The ongoing advancements and technological innovations within the US Automotive Chassis Market are likely to foster efficient production and enhance vehicle performance, meeting the demands of an evolving consumer base while also addressing the challenges faced by the automotive industry, including competition from electric and autonomous vehicle development.As market dynamics change, understanding the implications of these chassis types will be essential for industry stakeholders looking to maintain competitive advantage and capitalize on emerging opportunities.

    Automotive Chassis Market Material Insights

    Automotive Chassis Market Material Insights

    The Material segment of the US Automotive Chassis Market plays a crucial role in defining the performance, safety, and overall efficiency of vehicles. Steel remains a dominant choice due to its high strength-to-weight ratio and cost-effectiveness, making it essential for supporting structural integrity in various automotive designs.

    Meanwhile, Aluminum Alloy is gaining traction as a lightweight alternative that enhances fuel efficiency and reduces emissions, aligning with the US government's push for greener technologies in the automotive industry.Carbon Fiber Composite offers advanced performance attributes such as exceptional strength and lightness, leading to increased adoption in high-end vehicles and applications where weight reduction is critical. Each material type presents unique advantages that cater to diverse consumer needs and regulatory demands, contributing significantly to the overall growth and evolution of the automotive chassis landscape in the United States.

    The rising trends toward sustainability and performance optimization across the sector are expected to further influence choices in material utilization within the market.

    Automotive Chassis Market Vehicle Type Insights

    Automotive Chassis Market Vehicle Type Insights

    The US Automotive Chassis Market is significantly influenced by the Vehicle Type segment, which encompasses various categories such as Passenger Car and Commercial Vehicle. Passenger Cars represent a substantial portion of the market, driven by the growing demand for personal mobility and the increasing emphasis on fuel efficiency and advanced safety features. With trends shifting towards electrification and sustainability, the demand for innovative chassis designs catering to electric vehicles is rising.

    On the other hand, Commercial Vehicles play a critical role in the logistics and transportation sector.The growth in e-commerce and the need for efficient goods transport are propelling the demand for these vehicles, necessitating enhancements in chassis designs to support heavier loads and improve durability. The US automotive industry continues to face challenges such as supply chain disruptions and regulatory pressures, but the ongoing investment in Research and Development within both segments is paving the way for technological advancements.

    As the market evolves, it is crucial to monitor these segments closely, as they present significant opportunities for manufacturers to meet the shifting demands of consumers and businesses alike.

    Get more detailed insights about US Automotive Chassis Market Research Report — Global Forecast till 2035

    Regional Insights

    Key Players and Competitive Insights

    The US Automotive Chassis Market is an integral component of the broader automotive sector, where chassis systems form the backbone of vehicle structure and functionality. This market is characterized by a diverse array of key players who bring innovative solutions and advanced technologies to meet the evolving demands of manufacturers and consumers alike. The competitive landscape showcases a blend of established firms and emerging entities that are continually striving to enhance performance, efficiency, and sustainability.

    The market dynamics are shaped by various factors such as consumer preferences, regulatory standards, and technological advancements, which drive companies to innovate and differentiate their offerings. As a result, understanding the competitive insights provides vital information regarding leading strategies, market positioning, and growth potential within the industry.BorgWarner holds a notable position in the US Automotive Chassis Market, primarily recognized for its robust engineering capabilities and a commitment to advanced technologies. The company boasts a strong presence in the market, contributing to the chassis segment through its innovative solutions designed for improved performance and efficiency.

    One of the key strengths of BorgWarner lies in its focus on propulsion systems, which allows it to create products that are not only aligned with the current trends of electrification but also enhance traditional vehicle platforms. This focus positions BorgWarner favorably among automakers seeking to meet stringent emission standards while also catering to consumer demands for enhanced driving experiences. The company's engineering expertise and strategic partnerships further empower it to respond swiftly to market changes, thereby maintaining its competitive edge.

    Adient is another significant player within the US Automotive Chassis Market, recognized for its comprehensive portfolio that encompasses seating systems, which are an integral aspect of chassis design. Adient has established a substantial market presence, leveraging its design and manufacturing capabilities to deliver innovative seating solutions customized for various vehicle models. A distinct strength of Adient is its commitment to sustainability and advanced manufacturing processes, allowing it to cater to the growing demand for eco-friendly vehicle components.

    Through a series of strategic mergers and acquisitions, the company has strengthened its position in the US market, enabling it to access new technologies and expand its service offerings. Adient's emphasis on research and development, combined with its rich experience in automotive seating, further reinforces its competitive stature, making it a key player in shaping the future of the US Automotive Chassis Market.

    Key Companies in the US Automotive Chassis Market market include

    Industry Developments

    In recent developments within the US Automotive Chassis Market, key players such as BorgWarner, ZF Friedrichshafen, and Dana have engaged in strategic initiatives to enhance their market positions. In September 2023, BorgWarner announced a partnership with Hyundai Mobis to collaborate on electric vehicle (EV) chassis solutions, emphasizing the shift towards sustainable mobility. Adient has made strides in expanding its seating solutions, focusing on lightweight materials aimed at improving fuel efficiency. Additionally, ZF Friedrichshafen completed the acquisition of a crucial assets manufacturer in August 2023, enhancing its capabilities in the chassis sector.

    The market is witnessing significant growth as electric vehicle demand surges, impacting the valuations of companies like Magna International and Continental. Historical insights indicate that in March 2022, Delphi Technologies integrated its advanced fuel systems with American Axle and Manufacturing, enhancing product offerings. Economic indicators show expected growth in the market valuation driven by technological advancements and regulatory push towards electrification. Major companies are continually adapting to these evolving trends to maintain competitiveness in the rapidly changing landscape of the US Automotive Chassis Market.

    Market Segmentation

    Outlook

    Report Scope

    Report Attribute/Metric Source: Details
    MARKET SIZE 2018 9.59(USD Billion)
    MARKET SIZE 2024 10.9(USD Billion)
    MARKET SIZE 2035 28.5(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR) 9.131% (2025 - 2035)
    REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR 2024
    MARKET FORECAST PERIOD 2025 - 2035
    HISTORICAL DATA 2019 - 2024
    MARKET FORECAST UNITS USD Billion
    KEY COMPANIES PROFILED BorgWarner, Adient, ZF Friedrichshafen, Dana, Tenneco, Delphi Technologies, Continental, Bosch, Toyota Boshoku, JTEKT, GKN Automotive, American Axle and Manufacturing, Magna International, Hyundai Mobis, Mitsubishi Electric
    SEGMENTS COVERED Chassis Type, Material, Vehicle Type
    KEY MARKET OPPORTUNITIES Electric vehicle chassis innovation, Lightweight materials adoption, Autonomous vehicle chassis development, Strengthened regulations for safety, Advanced manufacturing technologies integration
    KEY MARKET DYNAMICS Regulatory compliance pressures, Growing electric vehicle demand, Lightweight material innovations, Advancements in automation technology, Rising safety and performance standards
    COUNTRIES COVERED US

    Market Highlights

    Author
    Garvit Vyas
    Analyst

    Explore the profile of Garvit Vyas, one of our esteemed authors at Market Research Future, and access their expert research contributions in the field of market research and industry analysis

    Leave a Comment

    FAQs

    What is the projected market size of the US Automotive Chassis Market in 2024?

    The US Automotive Chassis Market is expected to be valued at 10.9 USD Billion in 2024.

    What will be the market size of the US Automotive Chassis Market by 2035?

    By 2035, the US Automotive Chassis Market is projected to reach a value of 28.5 USD Billion.

    What is the expected compound annual growth rate (CAGR) for the US Automotive Chassis Market between 2025 and 2035?

    The expected CAGR for the US Automotive Chassis Market from 2025 to 2035 is 9.131%.

    Which chassis type holds the largest market value in 2024?

    In 2024, the Monocoque chassis type holds the largest market value at 3.0 USD Billion.

    What is the projected market value for the Backbone chassis type by 2035?

    The Backbone chassis type is projected to reach a market value of 5.0 USD Billion by 2035.

    Who are the key players in the US Automotive Chassis Market?

    Key players in the market include BorgWarner, Adient, ZF Friedrichshafen, and Dana among others.

    What is the expected market size for the Modular chassis type by 2035?

    The Modular chassis type is expected to reach a market size of 6.0 USD Billion by 2035.

    How much is the Ladder chassis type valued at in 2024?

    The Ladder chassis type is valued at 2.0 USD Billion in the year 2024.

    What challenges are impacting the growth of the US Automotive Chassis Market?

    Challenges such as technological advancements and evolving regulatory standards are impacting market growth.

    What are the emerging trends in the US Automotive Chassis Market?

    Emerging trends include the adoption of lightweight materials and increased focus on vehicle electrification.

    1. EXECUTIVE SUMMARY
    2. Market Overview
    3. Key Findings
    4. Market Segmentation
    5. Competitive Landscape
    6. Challenges and Opportunities
    7. Future Outlook
    8. MARKET INTRODUCTION
    9. Definition
    10. Scope of the study
    11. Research Objective
    12. Assumption
    13. Limitations
    14. RESEARCH METHODOLOGY
    15. Overview
    16. Data Mining
    17. Secondary Research
    18. Primary Research
    19. Primary Interviews and Information Gathering Process
    20. Breakdown of Primary Respondents
    21. Forecasting Model
    22. Market Size Estimation
    23. Bottom-Up Approach
    24. Top-Down Approach
    25. Data Triangulation
    26. Validation
    27. MARKET DYNAMICS
    28. Overview
    29. Drivers
    30. Restraints
    31. Opportunities
    32. MARKET FACTOR ANALYSIS
    33. Value chain Analysis
    34. Porter's Five Forces Analysis
    35. Bargaining Power of Suppliers
    36. Bargaining Power of Buyers
    37. Threat of New Entrants
    38. Threat of Substitutes
    39. Intensity of Rivalry
    40. COVID-19 Impact Analysis
    41. Market Impact Analysis
    42. Regional Impact
    43. Opportunity and Threat Analysis
    44. US Automotive Chassis Market, BY Chassis Type (USD Billion)
    45. Backbone
    46. Ladder
    47. Monocoque
    48. Modular
    49. Others
    50. US Automotive Chassis Market, BY Material (USD Billion)
    51. Steel
    52. Aluminum Alloy
    53. Carbon Fiber Composite
    54. US Automotive Chassis Market, BY Vehicle Type (USD Billion)
    55. Passenger Car
    56. Commercial Vehicle
    57. Competitive Landscape
    58. Overview
    59. Competitive Analysis
    60. Market share Analysis
    61. Major Growth Strategy in the Automotive Chassis Market
    62. Competitive Benchmarking
    63. Leading Players in Terms of Number of Developments in the Automotive Chassis Market
    64. Key developments and growth strategies
    65. New Product Launch/Service Deployment
    66. Merger & Acquisitions
    67. Joint Ventures
    68. Major Players Financial Matrix
    69. Sales and Operating Income
    70. Major Players R&D Expenditure. 2023
    71. Company Profiles
    72. BorgWarner
    73. Financial Overview
    74. Products Offered
    75. Key Developments
    76. SWOT Analysis
    77. Key Strategies
    78. Adient
    79. Financial Overview
    80. Products Offered
    81. Key Developments
    82. SWOT Analysis
    83. Key Strategies
    84. ZF Friedrichshafen
    85. Financial Overview
    86. Products Offered
    87. Key Developments
    88. SWOT Analysis
    89. Key Strategies
    90. Dana
    91. Financial Overview
    92. Products Offered
    93. Key Developments
    94. SWOT Analysis
    95. Key Strategies
    96. Tenneco
    97. Financial Overview
    98. Products Offered
    99. Key Developments
    100. SWOT Analysis
    101. Key Strategies
    102. Delphi Technologies
    103. Financial Overview
    104. Products Offered
    105. Key Developments
    106. SWOT Analysis
    107. Key Strategies
    108. Continental
    109. Financial Overview
    110. Products Offered
    111. Key Developments
    112. SWOT Analysis
    113. Key Strategies
    114. Bosch
    115. Financial Overview
    116. Products Offered
    117. Key Developments
    118. SWOT Analysis
    119. Key Strategies
    120. Toyota Boshoku
    121. Financial Overview
    122. Products Offered
    123. Key Developments
    124. SWOT Analysis
    125. Key Strategies
    126. JTEKT
    127. Financial Overview
    128. Products Offered
    129. Key Developments
    130. SWOT Analysis
    131. Key Strategies
    132. GKN Automotive
    133. Financial Overview
    134. Products Offered
    135. Key Developments
    136. SWOT Analysis
    137. Key Strategies
    138. American Axle and Manufacturing
    139. Financial Overview
    140. Products Offered
    141. Key Developments
    142. SWOT Analysis
    143. Key Strategies
    144. Magna International
    145. Financial Overview
    146. Products Offered
    147. Key Developments
    148. SWOT Analysis
    149. Key Strategies
    150. Hyundai Mobis
    151. Financial Overview
    152. Products Offered
    153. Key Developments
    154. SWOT Analysis
    155. Key Strategies
    156. Mitsubishi Electric
    157. Financial Overview
    158. Products Offered
    159. Key Developments
    160. SWOT Analysis
    161. Key Strategies
    162. References
    163. Related Reports
    164. US Automotive Chassis Market SIZE ESTIMATES & FORECAST, BY CHASSIS TYPE, 2019-2035 (USD Billions)
    165. US Automotive Chassis Market SIZE ESTIMATES & FORECAST, BY MATERIAL, 2019-2035 (USD Billions)
    166. US Automotive Chassis Market SIZE ESTIMATES & FORECAST, BY VEHICLE TYPE, 2019-2035 (USD Billions)
    167. PRODUCT LAUNCH/PRODUCT DEVELOPMENT/APPROVAL
    168. ACQUISITION/PARTNERSHIP
    169. MARKET SYNOPSIS
    170. US AUTOMOTIVE CHASSIS MARKET ANALYSIS BY CHASSIS TYPE
    171. US AUTOMOTIVE CHASSIS MARKET ANALYSIS BY MATERIAL
    172. US AUTOMOTIVE CHASSIS MARKET ANALYSIS BY VEHICLE TYPE
    173. KEY BUYING CRITERIA OF AUTOMOTIVE CHASSIS MARKET
    174. RESEARCH PROCESS OF MRFR
    175. DRO ANALYSIS OF AUTOMOTIVE CHASSIS MARKET
    176. DRIVERS IMPACT ANALYSIS: AUTOMOTIVE CHASSIS MARKET
    177. RESTRAINTS IMPACT ANALYSIS: AUTOMOTIVE CHASSIS MARKET
    178. SUPPLY / VALUE CHAIN: AUTOMOTIVE CHASSIS MARKET
    179. AUTOMOTIVE CHASSIS MARKET, BY CHASSIS TYPE, 2025 (% SHARE)
    180. AUTOMOTIVE CHASSIS MARKET, BY CHASSIS TYPE, 2019 TO 2035 (USD Billions)
    181. AUTOMOTIVE CHASSIS MARKET, BY MATERIAL, 2025 (% SHARE)
    182. AUTOMOTIVE CHASSIS MARKET, BY MATERIAL, 2019 TO 2035 (USD Billions)
    183. AUTOMOTIVE CHASSIS MARKET, BY VEHICLE TYPE, 2025 (% SHARE)
    184. AUTOMOTIVE CHASSIS MARKET, BY VEHICLE TYPE, 2019 TO 2035 (USD Billions)
    185. BENCHMARKING OF MAJOR COMPETITORS

    US Automotive Chassis Market Segmentation

     

     

     

    • Automotive Chassis Market By Chassis Type (USD Billion, 2019-2035)

      • Backbone
      • Ladder
      • Monocoque
      • Modular
      • Others

     

    • Automotive Chassis Market By Material (USD Billion, 2019-2035)

      • Steel
      • Aluminum Alloy
      • Carbon Fiber Composite

     

    • Automotive Chassis Market By Vehicle Type (USD Billion, 2019-2035)

      • Passenger Car
      • Commercial Vehicle

     

     

     

     

     

     

    Report Infographic
    Free Sample Request

    Kindly complete the form below to receive a free sample of this Report

    Customer Strories

    “I am very pleased with how market segments have been defined in a relevant way for my purposes (such as "Portable Freezers & refrigerators" and "last-mile"). In general the report is well structured. Thanks very much for your efforts.”

    Victoria Milne Founder
    Case Study

    Chemicals and Materials