×
Request Free Sample ×

Kindly complete the form below to receive a free sample of this Report

* Please use a valid business email

Leading companies partner with us for data-driven Insights

clients tt-cursor
Hero Background

US Atomizing Metal Powder Market

ID: MRFR/CnM/11279-HCR
111 Pages
Chitranshi Jaiswal
October 2025

US Atomizing Metal Powder Market Research Report: By Product (Atomizing Iron Powder, Atomizing Copper Powder) and By Application (Metallurgy Industry, Chemical Industry, Electronic Materials, Diamond Tools, Welding, 3D Printing) - Forecast to 2035

Share:
Download PDF ×

We do not share your information with anyone. However, we may send you emails based on your report interest from time to time. You may contact us at any time to opt-out.

US Atomizing Metal Powder Market Infographic
×
US Atomizing Metal Powder Market Infographic Full View
Purchase Options

US Atomizing Metal Powder Market Summary

As per Market Research Future analysis, the US atomizing metal powder market size was estimated at 451.2 $ Million in 2024. The US atomizing metal-powder market is projected to grow from 478.5 $ Million in 2025 to 861.15 $ Million by 2035, exhibiting a compound annual growth rate (CAGR) of 6.0% during the forecast period 2025 - 2035

Key Market Trends & Highlights

The US atomizing metal-powder market is poised for growth driven by technological advancements and increasing demand across key sectors.

  • Technological advancements in production are enhancing the efficiency and quality of atomized metal powders.
  • The aerospace sector emerges as the largest segment, while the automotive sector is recognized as the fastest-growing segment in the market.
  • A strong focus on sustainability and recycling practices is shaping the future of metal powder production.
  • Increasing applications in additive manufacturing and the expansion of electric vehicle production are key drivers propelling market growth.

Market Size & Forecast

2024 Market Size 451.2 (USD Million)
2035 Market Size 861.15 (USD Million)
CAGR (2025 - 2035) 6.05%

Major Players

Höganäs AB (SE), GKN Powder Metallurgy (GB), Carpenter Technology Corporation (US), LPW Technology Ltd (GB), ExOne Company (US), 3D Systems Corporation (US), Renishaw plc (GB), Advanced Powder Products (US)

US Atomizing Metal Powder Market Trends

The atomizing metal-powder market is currently experiencing notable growth, driven by advancements in manufacturing technologies and increasing demand from various industries. The aerospace and automotive sectors are particularly influential, as they seek lightweight materials to enhance performance and fuel efficiency. Furthermore, the rise of additive manufacturing techniques has created new opportunities for the atomizing metal-powder market, as these processes require high-quality powders for optimal results. As industries continue to innovate, the need for specialized metal powders is likely to expand, fostering a competitive landscape among suppliers. In addition, sustainability concerns are shaping the atomizing metal-powder market. Manufacturers are increasingly focusing on eco-friendly practices, such as recycling metal powders and reducing waste during production. This shift not only aligns with regulatory requirements but also appeals to environmentally conscious consumers. As a result, companies that prioritize sustainable practices may gain a competitive edge. Overall, the atomizing metal-powder market appears poised for continued growth, driven by technological advancements and a commitment to sustainability.

Technological Advancements in Production

Recent innovations in production techniques are enhancing the efficiency and quality of metal powders. Advanced atomization methods are being developed, which improve particle size distribution and morphology, leading to better performance in end applications. This trend is likely to attract more industries to adopt atomized powders for their manufacturing processes.

Rising Demand from Aerospace and Automotive Sectors

The aerospace and automotive industries are increasingly utilizing atomized metal powders to produce lightweight components. This trend is driven by the need for improved fuel efficiency and performance. As these sectors continue to expand, the demand for high-quality metal powders is expected to rise, further stimulating market growth.

Focus on Sustainability and Recycling

Sustainability is becoming a central theme in the atomizing metal-powder market. Companies are exploring ways to recycle metal powders and minimize waste during production. This focus on eco-friendly practices not only meets regulatory standards but also resonates with consumers, potentially influencing purchasing decisions.

Market Segment Insights

By Product: Atomizing Iron Powder (Largest) vs. Atomizing Copper Powder (Fastest-Growing)

In the US atomizing metal-powder market, Atomizing Iron Powder commands a significant portion of the market share, reflecting its established applications in various industries. This segment's dominance is attributed to the widespread use of iron powder in advanced manufacturing processes and its favorable cost-to-performance ratio, which makes it a preferred choice among manufacturers. On the other hand, Atomizing Copper Powder, while smaller in share, is gaining traction rapidly due to its unique properties that cater to the growing demand for high-conductivity materials in electronics and renewable energy applications. The growth trends in the US atomizing metal-powder market show a marked rise in the demand for Atomizing Copper Powder, which is driven by innovations in technology and increased adoption of copper in high-performance applications. The shift towards more sustainable manufacturing processes is pushing manufacturers to explore atomizing copper for its recyclability and efficiency alongside iron powder. As industries like aerospace and automotive modernize, both segments are poised for growth, yet Atomizing Copper Powder is emerging as the fastest-growing segment, appealing to sectors focusing on electrical and electronic advancements.

Atomizing Iron Powder (Dominant) vs. Atomizing Copper Powder (Emerging)

Atomizing Iron Powder remains the dominant player in the US atomizing metal-powder market due to its extensive usage in critical applications such as powder metallurgy and additive manufacturing. Its stability and consistent performance have made it a go-to choice for many manufacturers. Conversely, Atomizing Copper Powder is viewed as an emerging segment, thriving on the increasing need for high-conductivity materials. Its unique applications in electronics, as well as in the burgeoning field of renewable energy technology, highlight its potential for growth. While iron powder is characterized by its strong demand and established market presence, copper powder is swiftly carving its niche, with innovations fostering its adoption in various advanced applications.

By Application: 3D Printing (Largest) vs. Welding (Fastest-Growing)

In the US atomizing metal-powder market, the application segment displays a diverse allocation among various industries. The metallurgy industry holds a significant share, driven by its applications in traditional manufacturing processes. Meanwhile, the 3D printing sector has emerged as the largest segment, reflecting a growing inclination towards additive manufacturing technologies. Other segments, such as chemical industry and electronic materials, contribute to the market but represent smaller portions of the overall distribution. Looking ahead, growth trends indicate substantial investment and innovation in the 3D printing application, fueled by advancements in technology and demand across industries. The welding segment is recognized as the fastest-growing area, largely due to increased infrastructural projects and the need for efficient joining methods. As businesses continue to integrate these technologies into their operations, the dynamics of the US atomizing metal-powder market are poised for significant evolution.

3D Printing (Dominant) vs. Welding (Emerging)

The 3D printing sector stands as a dominant application within the US atomizing metal-powder market, significantly influencing its growth trajectory. This segment is characterized by its use of high-quality metal powders to produce intricate components and prototypes with reduced waste. The continuous advancement in printer technologies and materials enhances the appeal of 3D printing across various industries, including aerospace and medical. In contrast, the welding sector, while currently emerging, showcases rapid developments propelled by the rising demand for automation and higher efficiency in manufacturing processes. As companies seek to optimize their operations, both segments will play pivotal roles in shaping the future landscape of the market.

Get more detailed insights about US Atomizing Metal Powder Market

Key Players and Competitive Insights

The atomizing metal-powder market is characterized by a dynamic competitive landscape, driven by technological advancements and increasing demand across various sectors, including aerospace, automotive, and medical. Key players such as Carpenter Technology Corporation (US), 3D Systems Corporation (US), and ExOne Company (US) are strategically positioned to leverage innovation and operational efficiency. Carpenter Technology Corporation (US) focuses on enhancing its product offerings through advanced manufacturing techniques, while 3D Systems Corporation (US) emphasizes digital transformation and additive manufacturing solutions. ExOne Company (US) is actively pursuing partnerships to expand its market reach, collectively shaping a competitive environment that prioritizes technological prowess and customer-centric solutions.
In terms of business tactics, companies are increasingly localizing manufacturing to reduce lead times and optimize supply chains. The market structure appears moderately fragmented, with several players vying for market share. However, the collective influence of major companies is significant, as they drive innovation and set industry standards. This competitive structure fosters an environment where agility and responsiveness to market demands are crucial for success.
In October 2025, Carpenter Technology Corporation (US) announced a strategic partnership with a leading aerospace manufacturer to develop high-performance metal powders tailored for additive manufacturing applications. This collaboration is expected to enhance Carpenter's product portfolio and solidify its position in the aerospace sector, where precision and material performance are paramount. The partnership underscores the importance of aligning product development with industry-specific requirements, thereby enhancing competitive differentiation.
In September 2025, 3D Systems Corporation (US) launched a new line of metal powders designed for high-speed printing, aimed at improving production efficiency in industrial applications. This introduction reflects the company's commitment to innovation and its response to the growing demand for faster and more efficient manufacturing processes. By focusing on high-speed capabilities, 3D Systems positions itself as a leader in the evolving landscape of additive manufacturing, potentially attracting a broader customer base.
In August 2025, ExOne Company (US) expanded its production capabilities by investing in a new facility dedicated to the production of metal powders for 3D printing. This strategic move is likely to enhance ExOne's operational efficiency and increase its output capacity, allowing the company to meet the rising demand for metal powders in various industries. The investment signifies ExOne's commitment to scaling its operations and reinforcing its competitive stance in the market.
As of November 2025, current trends in the atomizing metal-powder market include a strong emphasis on digitalization, sustainability, and the integration of artificial intelligence in manufacturing processes. Strategic alliances are increasingly shaping the competitive landscape, enabling companies to pool resources and expertise. Looking ahead, competitive differentiation is expected to evolve, with a shift from price-based competition to a focus on innovation, technological advancements, and supply chain reliability. This transition may redefine market dynamics, as companies strive to offer unique value propositions that resonate with customer needs.

Key Companies in the US Atomizing Metal Powder Market include

Industry Developments

The US Atomizing Metal Powder Market has witnessed significant developments recently, with companies such as Praxair Technology Inc., Titanium Metals Corporation, and Linde plc actively participating in advancements in the industry. In particular, the increasing demand for advanced manufacturing processes, especially in aerospace and automotive sectors, has stimulated market growth.

Notably, the merger between Carpenter Technology Corporation and LPW Technology Ltd in August 2023 has enhanced the companies' capabilities in producing higher quality metal powders for additive manufacturing.Additionally, a surge in investments in Research and Development has been observed, particularly in 2022, where companies like GKN Powder Metallurgy and ExOne Company focused on improving the efficiency and sustainability of their production methods. The market's overall valuation is significantly impacted by these activities, reflecting a trend toward greater adoption of atomized metal powders, driven by their extensive applications.

Furthermore, with regulatory frameworks becoming increasingly supportive, notable companies are revamping their strategies to align with environmental standards while addressing workforce challenges in the US.

Future Outlook

US Atomizing Metal Powder Market Future Outlook

The atomizing metal-powder market is projected to grow at a 6.05% CAGR from 2024 to 2035, driven by advancements in manufacturing technologies and increasing demand in aerospace and automotive sectors.

New opportunities lie in:

  • Development of customized metal powders for specific applications
  • Expansion into emerging markets with tailored marketing strategies
  • Investment in R&D for innovative atomization techniques to enhance product quality

By 2035, the market is expected to achieve robust growth, positioning itself as a leader in advanced manufacturing solutions.

Market Segmentation

US Atomizing Metal Powder Market Product Outlook

  • Atomizing Iron Powder
  • Atomizing Copper Powder

US Atomizing Metal Powder Market Application Outlook

  • Metallurgy Industry
  • Chemical Industry
  • Electronic Materials
  • Diamond Tools
  • Welding
  • 3D Printing

Report Scope

MARKET SIZE 2024 451.2(USD Million)
MARKET SIZE 2025 478.5(USD Million)
MARKET SIZE 2035 861.15(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR) 6.05% (2025 - 2035)
REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR 2024
Market Forecast Period 2025 - 2035
Historical Data 2019 - 2024
Market Forecast Units USD Million
Key Companies Profiled ["Höganäs AB (SE)", "GKN Powder Metallurgy (GB)", "Carpenter Technology Corporation (US)", "LPW Technology Ltd (GB)", "ExOne Company (US)", "3D Systems Corporation (US)", "Renishaw plc (GB)", "Advanced Powder Products (US)"]
Segments Covered Product, Application
Key Market Opportunities Advancements in additive manufacturing technologies drive demand in the atomizing metal-powder market.
Key Market Dynamics Technological advancements drive innovation in atomizing metal-powder production, enhancing efficiency and product quality.
Countries Covered US
Leave a Comment

FAQs

What is the projected market size of the US Atomizing Metal Powder Market in 2024?

The US Atomizing Metal Powder Market is expected to be valued at 451.2 million USD in 2024.

What will be the market size of the US Atomizing Metal Powder Market by 2035?

By 2035, the market size is projected to reach 866.4 million USD.

What is the expected CAGR for the US Atomizing Metal Powder Market from 2025 to 2035?

The expected CAGR for the US Atomizing Metal Powder Market during this period is 6.111 percent.

Which product segment is anticipated to have the highest valuation in 2024?

The Atomizing Iron Powder segment is anticipated to have a valuation of 225.0 million USD in 2024.

What will be the market value for the Atomizing Copper Powder by 2035?

The market value for Atomizing Copper Powder is projected to be 416.4 million USD by 2035.

Who are the key players in the US Atomizing Metal Powder Market?

Key players include Praxair Technology Inc, Titanium Metals Corporation, and Linde plc among others.

What are the current trends influencing the growth of the US Atomizing Metal Powder Market?

Emerging trends include increased automation in production processes and growing demand from the aerospace and automotive sectors.

What opportunities exist for new entrants in the US Atomizing Metal Powder Market?

Opportunities include innovations in powder metallurgy and expansion in additive manufacturing applications.

How do global economic conditions impact the US Atomizing Metal Powder Market?

Current global economic conditions can affect supply chains and demand for metal powders across various industries.

What is the growth rate for the Atomizing Iron Powder segment from 2025 to 2035?

The growth rate for the Atomizing Iron Powder segment is expected to align with the overall CAGR of 6.111 percent from 2025 to 2035.

Download Free Sample

Kindly complete the form below to receive a free sample of this Report

Compare Licence

×
Features License Type
Single User Multiuser License Enterprise User
Price $4,950 $5,950 $7,250
Maximum User Access Limit 1 User Upto 10 Users Unrestricted Access Throughout the Organization
Free Customization
Direct Access to Analyst
Deliverable Format
Platform Access
Discount on Next Purchase 10% 15% 15%
Printable Versions