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    US Aircraft MRO Market

    ID: MRFR/A&D/13216-HCR
    100 Pages
    Garvit Vyas
    September 2025

    US Aircraft MRO Market Research Report By MRO Type (Engine, Component, Line Maintenance, Airframe, Modifications), By Aircraft Type (Narrow-body, Wide-body, Others) and By Application (Commercial Air Transport, Business and General Aviation, Military Aviation) - Forecast to 2035.

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    US Aircraft MRO Market Research Report Forecast to 2035 Infographic
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    Table of Contents

    US Aircraft MRO Market Summary

    The United States Aircraft MRO market is projected to grow from 25 USD billion in 2024 to 49 USD billion by 2035.

    Key Market Trends & Highlights

    US Aircraft MRO Key Trends and Highlights

    • The market is expected to achieve a compound annual growth rate of 6.31 percent from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 49 USD billion, indicating robust growth.
    • In 2024, the market is valued at 25 USD billion, reflecting the current demand for aircraft maintenance and repair services.
    • Growing adoption of advanced technologies due to the increasing need for efficient maintenance solutions is a major market driver.

    Market Size & Forecast

    2024 Market Size 25 (USD Billion)
    2035 Market Size 49 (USD Billion)
    CAGR (2025-2035) 6.31%

    Major Players

    Raytheon Technologies, MTU Aero Engines, Honeywell International, Boeing, Lockheed Martin, HAECO, Textron Aviation, Airbus, Rolls-Royce, L3Harris Technologies, SAFRAN, Spirit AeroSystems, Northrop Grumman, General Electric, AAR Corporation

    US Aircraft MRO Market Trends

    The US Aircraft MRO (Maintenance, Repair, and Overhaul) market is currently experiencing significant trends driven by several factors. The increasing air traffic and the growth of the commercial aviation sector have led to a higher demand for MRO services in the region. Additionally, the aging fleet of aircraft in the US highlights the need for consistent maintenance and timely repairs. This emphasizes the importance of MRO providers in ensuring safety and compliance with stringent regulatory standards set forth by the Federal Aviation Administration (FAA).

    As airlines look to cut costs and streamline operations, they often turn to specialized MRO providers who can offer tailored maintenance solutions. The increasing concentration of MRO providers in key aviation hubs across the US is also notable, as it facilitates faster turnaround times and accessibility to essential services. In conclusion, the evolution of technology, coupled with growing demand and outsourcing tendencies, continues to shape the US Aircraft MRO market significantly.

    US Aircraft MRO Market Drivers

    Market Segment Insights

    Get more detailed insights about US Aircraft MRO Market Research Report Forecast to 2035

    Regional Insights

    Key Players and Competitive Insights

    The US Aircraft MRO (Maintenance, Repair, and Overhaul) Market is characterized by a robust competitive landscape influenced by increasing air traffic, an aging fleet, and emphasis on safety and efficiency. This market comprises a variety of players ranging from established aerospace manufacturers to specialized maintenance providers. The competition drives constant innovation and improvement of services, which include predictive maintenance, advanced repair techniques, and incorporation of cutting-edge technologies. Companies are increasingly focusing on expanding their service offerings, optimizing operational efficiencies, and enhancing customer satisfaction to maintain a competitive edge in this rapidly evolving sector.

    Furthermore, the ongoing investments in infrastructure and the rise of digital solutions within MRO services have heightened the competitive dynamics, fostering an environment ripe for both collaboration and rivalry. Raytheon Technologies has established a significant presence in the US Aircraft MRO Market through its innovative solutions and extensive service network. The company is recognized for its engineering capabilities and focus on advancing aerospace technologies that cater to commercial, defense, and business aviation sectors. Raytheon Technologies leverages its leading-edge research and development to enhance service offerings, ensuring that customers benefit from the latest advancements in aircraft maintenance and repair.

    The company’s strategic partnerships and collaborations with various stakeholders strengthen its market position and enable it to efficiently address the complexities of modern aircraft requirements. Its strong reputation within the market is bolstered by a commitment to quality and reliability, translating into customer loyalty and an expanding client base. MTU Aero Engines also plays a pivotal role in the US Aircraft MRO Market, particularly in the domain of engine maintenance and overhaul services. The company is renowned for its high-performance engine technologies, which cater to both commercial and military aviation sectors.

    MTU Aero Engines offers a comprehensive range of services, including engine maintenance, repair, and component overhaul, thus ensuring that customers have sustained operational efficiency. The company’s strategic decisions concerning mergers and acquisitions have further solidified its standing in the market, allowing for the integration of advanced technologies and expanding its service capabilities. With a focus on innovation, MTU Aero Engines aims to support the sustainability of the aviation industry by developing eco-efficient solutions, all while maintaining an unwavering commitment to quality and operational excellence.

    Key Companies in the US Aircraft MRO Market market include

    Industry Developments

    The US Aircraft Maintenance, Repair, and Overhaul (MRO) Market is currently witnessing significant developments. In October 2023, Raytheon Technologies expanded its digital MRO capabilities with a focus on integrating Artificial Intelligence to enhance maintenance efficiencies. Concurrently, Honeywell International announced its collaboration with Northrop Grumman to develop next-generation avionics systems aimed at optimizing fleet management. In a notable merger activity, AAR Corporation acquired a smaller MRO service company in September 2023 to bolster its regional capabilities and expand its customer base.

    The market valuation of companies like Boeing and Lockheed Martin has seen growth due to increasing defense budgets and commercial aviation recovery post-pandemic. In addition, the US government’s investment in sustainable aviation technologies is pushing companies like Rolls-Royce and Safran to innovate in eco-friendly MRO solutions. In the past two years, there has been a considerable surge in MRO service demand, driven by increased air travel and the aging aircraft fleet, with significant contracts awarded in 2022 to major players like Airbus and Textron Aviation for long-term maintenance services.

    This growth trajectory highlights the evolving nature of the US Aircraft MRO Market, as companies adapt to new technologies and regulatory pressures.

    Market Segmentation

    Aircraft MRO Market MRO Type Outlook

    • Engine
    • Component
    • Line Maintenance
    • Airframe
    • Modifications

    Aircraft MRO Market Application Outlook

    • Commercial Air Transport
    • Business and General Aviation
    • Military Aviation

    Aircraft MRO Market Aircraft Type Outlook

    • Narrow-body
    • Wide-body
    • Others

    Report Scope

    Report Attribute/Metric Details
    Market Size 2018 23.27(USD Billion)
    Market Size 2024 25.0(USD Billion)
    Market Size 2035 49.0(USD Billion)
    Compound Annual Growth Rate (CAGR) 6.309% (2025 - 2035)
    Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    Base Year 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2019 - 2024
    Market Forecast Units USD Billion
    Key Companies Profiled Raytheon Technologies, MTU Aero Engines, Honeywell International, Boeing, Lockheed Martin, HAECO, Textron Aviation, Airbus, RollsRoyce, L3Harris Technologies, SAFRAN, Spirit AeroSystems, Northrop Grumman, General Electric, AAR Corporation
    Segments Covered MRO Type, Aircraft Type, Application
    Key Market Opportunities Predictive maintenance technology integration, Urban air mobility service support, Advanced materials for repairs, Increased demand for sustainable solutions, Expansion of fleet modernization programs
    Key Market Dynamics Increasing aircraft fleet size, Growing air travel demand, Advancements in maintenance technologies, Stringent regulatory requirements, Rising operational costs
    Countries Covered US

    Market Highlights

    Author
    Garvit Vyas
    Analyst

    Explore the profile of Garvit Vyas, one of our esteemed authors at Market Research Future, and access their expert research contributions in the field of market research and industry analysis

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    FAQs

    What is the expected market size of the US Aircraft MRO Market in 2024?

    The US Aircraft MRO Market is expected to be valued at 25.0 billion USD in 2024.

    What is the projected market size of the US Aircraft MRO Market by 2035?

    By 2035, the US Aircraft MRO Market is projected to reach a value of 49.0 billion USD.

    What is the expected compound annual growth rate (CAGR) for the US Aircraft MRO Market from 2025 to 2035?

    The expected CAGR for the US Aircraft MRO Market from 2025 to 2035 is 6.309 percent.

    Which segment is expected to dominate the US Aircraft MRO Market in terms of value in 2024?

    In 2024, the Engine segment is expected to dominate the US Aircraft MRO Market with a valuation of 8.5 billion USD.

    What are the expected MRO Market values for the Component segment by 2035?

    The Component segment is anticipated to be valued at 12.0 billion USD by 2035.

    Who are the key players in the US Aircraft MRO Market?

    Key players in the US Aircraft MRO Market include Raytheon Technologies, Honeywell International, Boeing, and Lockheed Martin.

    What is the projected market value for Line Maintenance in 2024?

    In 2024, the Line Maintenance segment of the US Aircraft MRO Market is projected to be valued at 4.5 billion USD.

    How much is the Airframe segment expected to generate in 2035?

    The Airframe segment is expected to generate a value of 7.0 billion USD by 2035.

    What growth opportunities exist in the US Aircraft MRO Market?

    The US Aircraft MRO Market presents growth opportunities driven by technological advancements and increasing air travel demand.

    What challenges are facing the US Aircraft MRO Market amid current global trends?

    Challenges include supply chain disruptions and the need for compliance with advancing regulatory requirements.

    1. 'TABLE OF CONTENTS
    2. EXECUTIVE SUMMARY
    3. Market Overview
      1. Key Findings
      2. Market Segmentation
    4. Competitive Landscape
      1. Challenges and Opportunities
      2. Future Outlook
    5. MARKET INTRODUCTION
      1. Definition
      2. Scope of the study
        1. Research Objective
        2. Assumption
        3. Limitations
    6. RESEARCH METHODOLOGY
      1. Overview
    7. Data Mining
      1. Secondary Research
      2. Primary Research
    8. Primary Interviews and Information Gathering Process
      1. Breakdown of Primary
    9. Respondents
      1. Forecasting Model
      2. Market Size Estimation
    10. Bottom-Up Approach
      1. Top-Down Approach
      2. Data Triangulation
      3. Validation
    11. MARKET DYNAMICS
      1. Overview
      2. Drivers
      3. Restraints
      4. Opportunities
    12. MARKET FACTOR ANALYSIS
      1. Value chain Analysis
      2. Porter''s Five Forces
    13. Analysis
      1. Bargaining Power of Suppliers
        1. Bargaining Power
    14. of Buyers
      1. Threat of New Entrants
        1. Threat of Substitutes
        2. Intensity of Rivalry
      2. COVID-19 Impact Analysis
    15. Market Impact Analysis
      1. Regional Impact
        1. Opportunity and
    16. Threat Analysis
    17. US AIRCRAFT MRO MARKET, BY MRO TYPE (USD
    18. BILLION)
      1. Engine
      2. Component
      3. Line Maintenance
      4. Airframe
      5. Modifications
    19. US AIRCRAFT MRO MARKET, BY AIRCRAFT
    20. TYPE (USD BILLION)
      1. Narrow-body
      2. Wide-body
      3. Others
    21. US AIRCRAFT MRO MARKET, BY APPLICATION (USD BILLION)
      1. Commercial
    22. Air Transport
      1. Business and General Aviation
      2. Military Aviation
    23. COMPETITIVE LANDSCAPE
      1. Overview
    24. Competitive Analysis
      1. Market share Analysis
      2. Major Growth Strategy
    25. in the Aircraft MRO Market
      1. Competitive Benchmarking
      2. Leading
    26. Players in Terms of Number of Developments in the Aircraft MRO Market
    27. Key developments and growth strategies
      1. New Product Launch/Service Deployment
        1. Merger & Acquisitions
        2. Joint Ventures
      2. Major
    28. Players Financial Matrix
      1. Sales and Operating Income
        1. Major
    29. Players R&D Expenditure. 2023
    30. COMPANY PROFILES
      1. Raytheon
    31. Technologies
      1. Financial Overview
        1. Products Offered
        2. Key Developments
        3. SWOT Analysis
        4. Key Strategies
      2. MTU Aero Engines
        1. Financial Overview
        2. Products
    32. Offered
      1. Key Developments
        1. SWOT Analysis
    33. Key Strategies
      1. Honeywell International
        1. Financial Overview
        2. Products Offered
        3. Key Developments
        4. SWOT
    34. Analysis
      1. Key Strategies
      2. Boeing
        1. Financial
    35. Overview
      1. Products Offered
        1. Key Developments
    36. SWOT Analysis
      1. Key Strategies
      2. Lockheed Martin
    37. Financial Overview
      1. Products Offered
        1. Key Developments
        2. SWOT Analysis
        3. Key Strategies
      2. HAECO
    38. Financial Overview
      1. Products Offered
        1. Key Developments
        2. SWOT Analysis
        3. Key Strategies
      2. Textron Aviation
        1. Financial Overview
        2. Products Offered
        3. Key
    39. Developments
      1. SWOT Analysis
        1. Key Strategies
    40. Airbus
      1. Financial Overview
        1. Products Offered
    41. Key Developments
      1. SWOT Analysis
        1. Key Strategies
    42. RollsRoyce
      1. Financial Overview
        1. Products Offered
    43. Key Developments
      1. SWOT Analysis
        1. Key Strategies
    44. L3Harris Technologies
      1. Financial Overview
        1. Products
    45. Offered
      1. Key Developments
        1. SWOT Analysis
    46. Key Strategies
      1. SAFRAN
        1. Financial Overview
    47. Products Offered
      1. Key Developments
        1. SWOT Analysis
        2. Key Strategies
      2. Spirit AeroSystems
        1. Financial
    48. Overview
      1. Products Offered
        1. Key Developments
    49. SWOT Analysis
      1. Key Strategies
      2. Northrop Grumman
    50. Financial Overview
      1. Products Offered
        1. Key Developments
        2. SWOT Analysis
        3. Key Strategies
      2. General
    51. Electric
      1. Financial Overview
        1. Products Offered
    52. Key Developments
      1. SWOT Analysis
        1. Key Strategies
      2. AAR Corporation
        1. Financial Overview
        2. Products
    53. Offered
      1. Key Developments
        1. SWOT Analysis
    54. Key Strategies
    55. APPENDIX
      1. References
      2. Related Reports
    56. MRO MARKET SIZE ESTIMATES & FORECAST, BY MRO TYPE, 2019-2035 (USD BILLIONS)
    57. TYPE, 2019-2035 (USD BILLIONS)
    58. & FORECAST, BY APPLICATION, 2019-2035 (USD BILLIONS)
    59. LAUNCH/PRODUCT DEVELOPMENT/APPROVAL
    60. LIST
    61. OF FIGURES
    62. MRO MARKET ANALYSIS BY MRO TYPE
    63. BY AIRCRAFT TYPE
    64. PROCESS OF MRFR
    65. DRIVERS IMPACT ANALYSIS: AIRCRAFT MRO MARKET
    66. ANALYSIS: AIRCRAFT MRO MARKET
    67. MARKET
    68. AIRCRAFT MRO MARKET, BY MRO TYPE, 2019 TO 2035 (USD Billions)
    69. AIRCRAFT MRO MARKET, BY AIRCRAFT TYPE, 2025 (% SHARE)
    70. MRO MARKET, BY AIRCRAFT TYPE, 2019 TO 2035 (USD Billions)
    71. MRO MARKET, BY APPLICATION, 2025 (% SHARE)
    72. BY APPLICATION, 2019 TO 2035 (USD Billions)
    73. COMPETITORS'

    US Aircraft MRO Market Segmentation

     

     

     

    • Aircraft MRO Market By MRO Type (USD Billion, 2019-2035)
      • Engine
      • Component
      • Line Maintenance
      • Airframe
      • Modifications

     

    • Aircraft MRO Market By Aircraft Type (USD Billion, 2019-2035)
      • Narrow-body
      • Wide-body
      • Others

     

    • Aircraft MRO Market By Application (USD Billion, 2019-2035)
      • Commercial Air Transport
      • Business and General Aviation
      • Military Aviation

     

     

     

     

     

     

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