×
Request Free Sample ×

Kindly complete the form below to receive a free sample of this Report

* Please use a valid business email

Leading companies partner with us for data-driven Insights

clients tt-cursor
Hero Background

US Aerospace Parts Manufacturing Market

ID: MRFR/AD/19293-HCR
100 Pages
Garvit Vyas
February 2026

US Aerospace Parts Manufacturing Market Size, Share, Industry Trend & Analysis Research Report: By Product (Engines, Aircraft Manufacturing, Cabin Interiors, Avionics, Insulation Components and Equipment, System and Support) andBy Application (Commercial Aircraft, Business Aircraft, Military Aircraft, Others)- Forecast to 2035

Share:
Download PDF ×

We do not share your information with anyone. However, we may send you emails based on your report interest from time to time. You may contact us at any time to opt-out.

US Aerospace Parts Manufacturing Market Infographic
Purchase Options

US Aerospace Parts Manufacturing Market Summary

As per Market Research Future analysis, the US aerospace parts-manufacturing market size was estimated at 21.0 USD Billion in 2024. The US aerospace parts-manufacturing market is projected to grow from 21.69 USD Billion in 2025 to 30.0 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 3% during the forecast period 2025 - 2035

Key Market Trends & Highlights

The US aerospace parts-manufacturing market is experiencing a transformative shift driven by technological advancements and sustainability initiatives.

  • The adoption of advanced materials is reshaping the aerospace parts-manufacturing landscape, enhancing performance and reducing weight.
  • Increased automation and digitalization are streamlining production processes, leading to greater efficiency and reduced costs.
  • The focus on sustainability and compliance is becoming paramount, as manufacturers seek to meet regulatory standards and consumer expectations.
  • Technological advancements in manufacturing and rising demand for fuel-efficient aircraft are key drivers propelling market growth.

Market Size & Forecast

2024 Market Size 21.0 (USD Billion)
2035 Market Size 30.0 (USD Billion)
CAGR (2025 - 2035) 3.3%

Major Players

Boeing (US), Airbus (FR), Lockheed Martin (US), Northrop Grumman (US), Raytheon Technologies (US), General Dynamics (US), Safran (FR), Thales (FR), Leonardo (IT)

Our Impact
Enabled $4.3B Revenue Impact for Fortune 500 and Leading Multinationals
Partnering with 2000+ Global Organizations Each Year
30K+ Citations by Top-Tier Firms in the Industry

US Aerospace Parts Manufacturing Market Trends

The aerospace parts-manufacturing market is currently experiencing a transformative phase. This shift is driven by advancements in technology and increasing demand for more efficient and sustainable aircraft. Manufacturers are focusing on integrating innovative materials and processes to enhance performance and reduce weight, which is crucial for improving fuel efficiency. Additionally, the market is witnessing a shift towards automation and digitalization, with companies adopting smart manufacturing techniques to streamline operations and reduce costs. This evolution is not only enhancing productivity but also enabling manufacturers to respond more swiftly to changing market dynamics and customer needs. Moreover, the aerospace parts-manufacturing market is influenced by regulatory changes and environmental considerations. Stricter emissions regulations are prompting manufacturers to invest in research and development for greener technologies. The emphasis on sustainability is leading to the exploration of alternative materials and manufacturing methods that minimize environmental impact. As the industry adapts to these challenges, collaboration among stakeholders, including suppliers, manufacturers, and regulatory bodies, is becoming increasingly vital to ensure compliance and foster innovation. This collaborative approach may pave the way for a more resilient and sustainable aerospace parts-manufacturing market in the future.

Adoption of Advanced Materials

The aerospace parts-manufacturing market is witnessing a notable trend in the use of advanced materials, such as composites and lightweight alloys. These materials offer enhanced strength-to-weight ratios, which are essential for improving aircraft performance and fuel efficiency. Manufacturers are increasingly investing in research to develop and implement these materials, which could lead to significant advancements in aircraft design and functionality.

Increased Automation and Digitalization

Automation and digitalization are becoming integral to the aerospace parts-manufacturing market. Companies are adopting smart manufacturing technologies, including robotics and data analytics, to optimize production processes. This trend not only enhances operational efficiency but also allows for real-time monitoring and quality control, which may improve overall product reliability and reduce lead times.

Focus on Sustainability and Compliance

Sustainability is emerging as a critical focus within the aerospace parts-manufacturing market. Manufacturers are responding to regulatory pressures by developing eco-friendly practices and materials. This trend includes the exploration of alternative manufacturing methods that reduce waste and emissions, aligning with global efforts to promote environmental responsibility in the aerospace sector.

US Aerospace Parts Manufacturing Market Drivers

Emerging Markets and Global Trade

Emerging markets are becoming increasingly influential in the aerospace parts-manufacturing market. Countries such as India and Brazil are investing heavily in their aerospace sectors, creating new opportunities for U.S. manufacturers. The expansion of global trade agreements facilitates the export of aerospace components, allowing U.S. manufacturers to tap into new markets. As these emerging economies develop their aviation infrastructure, the demand for high-quality aerospace parts is expected to rise. This trend indicates a potential for growth in the aerospace parts-manufacturing market as manufacturers seek to establish a foothold in these lucrative markets.

Growing Commercial Aviation Sector

The commercial aviation sector is expanding rapidly, which directly impacts the aerospace parts-manufacturing market. With an increase in air travel demand, airlines are expanding their fleets to accommodate more passengers. This growth is reflected in the projected increase in aircraft deliveries, which is expected to reach 40,000 units over the next two decades. Consequently, the need for high-quality aerospace components is rising, prompting manufacturers to scale up production. The aerospace parts-manufacturing market is thus positioned to thrive as it responds to the burgeoning requirements of the commercial aviation industry.

Government Investments in Aerospace

Government investments play a crucial role in shaping the aerospace parts-manufacturing market. The U.S. government has allocated substantial funding for aerospace research and development, aiming to bolster national security and technological leadership. In recent years, funding for aerospace initiatives has increased by over 15%, fostering innovation and collaboration between public and private sectors. This financial support encourages manufacturers to develop cutting-edge technologies and improve production capabilities. As a result, the aerospace parts-manufacturing market benefits from enhanced competitiveness and the ability to meet the evolving demands of the industry.

Rising Demand for Fuel-Efficient Aircraft

The aerospace parts-manufacturing market is significantly influenced by the increasing demand for fuel-efficient aircraft. Airlines are under pressure to reduce operational costs and minimize environmental impact, leading to a shift towards more efficient aircraft designs. According to industry reports, the market for fuel-efficient aircraft is projected to grow by 5% annually, prompting manufacturers to innovate and produce lightweight components. This trend necessitates the development of advanced materials and manufacturing techniques, which in turn stimulates growth in the aerospace parts-manufacturing market. As airlines invest in modern fleets, the demand for high-performance parts continues to rise.

Technological Advancements in Manufacturing

The aerospace parts-manufacturing market is experiencing a surge in technological advancements that enhance production efficiency and precision. Innovations such as additive manufacturing and advanced robotics are transforming traditional manufacturing processes. For instance, the integration of 3D printing technology allows for the creation of complex geometries that were previously unattainable, reducing material waste by up to 30%. Furthermore, automation in assembly lines is expected to increase productivity by approximately 20% over the next few years. These advancements not only streamline operations but also improve the quality of aerospace components, thereby driving growth in the aerospace parts-manufacturing market.

Market Segment Insights

By Application: Commercial Aviation (Largest) vs. Unmanned Aerial Vehicles (Fastest-Growing)

In the US aerospace parts-manufacturing market, Commercial Aviation holds the largest market share, driven by a steady demand for both passenger and cargo air travel. This segment significantly outpaces others in size, given its established infrastructure and ongoing requirements for maintenance and upgrades. In comparison, the Military Aviation segment follows closely, catering to defense contracts and governmental needs, while Space Exploration and Unmanned Aerial Vehicles, though smaller, are gaining traction with new developments and innovations. The growth trends in the US aerospace parts-manufacturing market indicate a robust increase in Unmanned Aerial Vehicles, which are becoming pivotal in various applications, including logistics, surveillance, and telecommunications. Factors propelling this segment include advancements in drone technology and increasing demand for automation, alongside regulatory adaptations facilitating commercial drone operations. Conversely, Commercial Aviation remains stable, supported by global air travel recovery, but faces pressure to innovate amidst environmental sustainability demands.

Commercial Aviation: Dominant vs. Unmanned Aerial Vehicles: Emerging

Commercial Aviation represents the dominant segment within the US aerospace parts-manufacturing market, characterized by a mature infrastructure and a diverse range of components, from airframe parts to avionics systems. As airlines invest in fleet upgrades and sustainable aircraft technologies, the demand for high-quality aerospace parts continues to escalate. On the other hand, Unmanned Aerial Vehicles are the emerging segment, showcasing rapid adoption across various industries. As a result of technological advancements, UAVs are now integral in sectors such as agriculture, logistics, and surveillance, indicating their versatility and potential for growth. The continued innovation and integration of UAVs into commercial applications highlight a shift in focus, with manufacturers responding to evolving market needs.

By Type of Parts: Structural Components (Largest) vs. Engine Components (Fastest-Growing)

In the US aerospace parts-manufacturing market, the distribution of market share among different types of parts reveals that structural components dominate significantly, claiming a substantial % share. Following closely, engine components are emerging with increased relevance, fueled by advancements in propulsion technologies. Meanwhile, electrical and interior components, while important, capture relatively smaller slices of the market, indicating a skew towards structural and engine parts. Growth trends indicate that engine components are on a rapid ascent, attributed to the ongoing developments in efficient engine designs and a shift towards more sustainable aviation technologies. Meanwhile, structural components remain essential for aircraft integrity and safety, establishing a stable demand in the market. As innovation drives efficiency, the landscape of the aerospace parts remains competitive, with both segments vying for enhancement in performance and production capabilities.

Structural Components (Dominant) vs. Engine Components (Emerging)

Structural components serve as the backbone of aircraft design, offering essential support and stability, which makes them a dominant force in the aerospace parts segment. Their robust design is crucial for safety and performance, ensuring compliance with rigorous industry standards. In contrast, engine components are becoming an emerging focus due to their role in improving fuel efficiency and reducing emissions. The push for next-generation engines drives investment in these parts, which continuously evolve to meet stringent regulatory requirements and technological advancements. Both segments are crucial, yet they serve different functional goals within aircraft design, reflecting the complexity and diversity of the aerospace industry.

By Material: Aluminum (Largest) vs. Composite Materials (Fastest-Growing)

Among the materials utilized in the aerospace parts-manufacturing market, aluminum holds the largest market share, primarily due to its lightweight nature and excellent mechanical properties. It is preferred for various applications, including structural components and fuselage sections, which contribute to significant demand from aerospace manufacturers. In contrast, composite materials, although currently possessing a smaller market share, are gaining traction rapidly, particularly for lightweight and fuel-efficient aircraft designs. The growth of the composite materials segment is driven by an increasing emphasis on reducing aircraft weight to improve fuel efficiency and reduce emissions. This trend is supported by advancements in manufacturing techniques and the ability to create complex shapes that enhance performance. As aerospace companies seek to innovate and improve aircraft efficiency, the adoption of composite materials is expected to accelerate, positioning it as the fastest-growing component of the market.

Aluminum (Dominant) vs. Composite Materials (Emerging)

Aluminum is the dominant material in the aerospace parts-manufacturing market, valued for its favorable strength-to-weight ratio, corrosion resistance, and versatility in manufacturing processes. Its widespread use in aircraft structures, such as wings and fuselage, underscores its critical role in the industry. Conversely, composite materials represent an emerging value in the market, offering unique benefits like reduced weight and enhanced performance characteristics. They are increasingly replacing traditional materials in various applications, especially in next-generation aircraft designs. The transition towards composites is facilitated by technological breakthroughs in resin systems and fiber technologies, which empower manufacturers to meet the growing demand for innovative and efficient aircraft solutions.

By End-use: Original Equipment Manufacturer (Largest) vs. Aftermarket (Fastest-Growing)

The market for aerospace parts manufacturing reveals a clear distribution in its end-use segments, with Original Equipment Manufacturer (OEM) holding the largest share. This segment is driven by the continuous demand for new aircraft and advancements in aerospace technology, positioning OEM as a primary contributor to the overall market dynamics. On the other hand, the Aftermarket segment, while smaller in share, is experiencing rapid growth. This upsurge is propelled by increased aircraft operational hours and the ongoing need for maintenance, repair, and overhaul (MRO) services. As the aerospace sector evolves, several factors contribute to the growth trends in the Aftermarket segment. The rising number of aircraft in operation leads to higher maintenance demands, driving aftermarket services to adapt and expand. Technological enhancements such as predictive maintenance and digital solutions are expected to further streamline operations within this segment. This trend indicates a promising future for aftermarket services as operators seek improved efficiency and cost-effectiveness to sustain their fleets.

End-use: OEM (Dominant) vs. Aftermarket (Emerging)

The Original Equipment Manufacturer (OEM) segment is characterized by its dominance in supplying components for new aircraft builds, encompassing a wide range of parts from engines to avionics. OEMs are typically well-established firms that engage in long-term contracts with aircraft manufacturers, ensuring a steady stream of revenue. Their focus on innovation and adherence to stringent regulatory standards solidifies their respected position within the aerospace parts manufacturing landscape. Conversely, the Aftermarket segment represents an emerging opportunity driven primarily by the necessity for ongoing maintenance and repair of existing aircraft. This segment is marked by its adaptable service offerings and the growing use of technology to optimize servicing processes. Vendors are increasingly leveraging data analytics and IoT for enhanced service delivery, which positions the aftermarket as a vital component of the industry's overall health.

Get more detailed insights about US Aerospace Parts Manufacturing Market

Key Players and Competitive Insights

The aerospace parts-manufacturing market is characterized by a dynamic competitive landscape, driven by technological advancements, increasing demand for fuel-efficient aircraft, and a growing emphasis on sustainability. Major players such as Boeing (US), Lockheed Martin (US), and Raytheon Technologies (US) are strategically positioned to leverage innovation and partnerships to enhance their operational capabilities. Boeing (US) focuses on digital transformation and supply chain optimization, while Lockheed Martin (US) emphasizes advanced manufacturing techniques and strategic acquisitions to bolster its market presence. Raytheon Technologies (US) is actively pursuing collaborations to enhance its technological offerings, collectively shaping a competitive environment that prioritizes efficiency and innovation.Key business tactics within this market include localizing manufacturing to reduce costs and enhance supply chain resilience. The competitive structure appears moderately fragmented, with a mix of established players and emerging companies vying for market share. The collective influence of key players fosters a landscape where innovation and operational efficiency are paramount, driving the need for continuous improvement and adaptation.

In October Boeing (US) announced a significant partnership with a leading technology firm to develop advanced AI-driven manufacturing processes. This strategic move is likely to enhance Boeing's production efficiency and reduce lead times, positioning the company favorably in a market that increasingly values rapid innovation. The integration of AI into manufacturing processes may also lead to improved quality control and reduced operational costs, further solidifying Boeing's competitive edge.

In September Lockheed Martin (US) completed the acquisition of a smaller aerospace technology firm specializing in additive manufacturing. This acquisition is expected to bolster Lockheed's capabilities in producing complex aerospace components with reduced waste and enhanced performance. The strategic importance of this move lies in Lockheed's commitment to sustainability and efficiency, aligning with broader industry trends towards environmentally friendly manufacturing practices.

In August Raytheon Technologies (US) launched a new initiative aimed at developing sustainable aerospace technologies, including eco-friendly materials and energy-efficient systems. This initiative reflects a growing trend within the industry towards sustainability, as companies seek to meet regulatory requirements and consumer expectations for greener products. Raytheon's focus on sustainability may not only enhance its market position but also attract partnerships with other firms committed to environmental stewardship.

As of November current competitive trends in the aerospace parts-manufacturing market include a pronounced shift towards digitalization, sustainability, and AI integration. Strategic alliances are increasingly shaping the landscape, enabling companies to pool resources and expertise to drive innovation. The competitive differentiation is likely to evolve from traditional price-based competition to a focus on technological advancement, supply chain reliability, and sustainable practices, indicating a transformative phase for the industry.

Key Companies in the US Aerospace Parts Manufacturing Market include

Industry Developments

Recent developments in the US Aerospace Parts Manufacturing Market include significant growth in companies such as Boeing and Lockheed Martin, attributed to increased defense spending and rising commercial air travel demand. In September 2023, General Dynamics announced a strategic partnership with Honeywell to enhance capabilities in avionics systems, signaling a focus on advanced technological integration. Additionally, Moog has experienced a strong valuation increase due to contracts with military suppliers, reflecting heightened government investments.

In the realm of mergers and acquisitions, Rockwell Collins, a subsidiary of Raytheon Technologies, completed the acquisition of a smaller avionics firm in August 2023, aimed at expanding its market position in the civilian sector. Spirit AeroSystems reported a boost in its market valuation owing to new contracts with Airbus, which has fueled their growth trajectory. Furthermore, the US aerospace sector is expected to benefit from a projected increase in defense budgets and infrastructure investments, further reinforcing its crucial role in the national economy.

These trends indicate a robust environment for the aerospace parts manufacturing sector in the United States over the current fiscal year and beyond, driven by innovation and strategic partnerships.

Future Outlook

US Aerospace Parts Manufacturing Market Future Outlook

The Aerospace Parts Manufacturing Market is projected to grow at a 3.3% CAGR from 2025 to 2035, driven by technological advancements and increasing demand for fuel-efficient aircraft.

New opportunities lie in:

  • Investment in additive manufacturing technologies for lightweight components.
  • Development of predictive maintenance solutions to enhance operational efficiency.
  • Expansion into emerging markets with tailored aerospace solutions.

By 2035, the aerospace parts-manufacturing market is expected to achieve robust growth and increased competitiveness.

Market Segmentation

US Aerospace Parts Manufacturing Market End-use Outlook

  • Original Equipment Manufacturer
  • Aftermarket

US Aerospace Parts Manufacturing Market Material Outlook

  • Aluminum
  • Titanium
  • Composite Materials
  • Steel

US Aerospace Parts Manufacturing Market Application Outlook

  • Commercial Aviation
  • Military Aviation
  • Space Exploration
  • Unmanned Aerial Vehicles

US Aerospace Parts Manufacturing Market Type of Parts Outlook

  • Structural Components
  • Engine Components
  • Electrical Components
  • Interior Components

Report Scope

MARKET SIZE 2024 21.0(USD Billion)
MARKET SIZE 2025 21.69(USD Billion)
MARKET SIZE 2035 30.0(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR) 3.3% (2025 - 2035)
REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR 2024
Market Forecast Period 2025 - 2035
Historical Data 2019 - 2024
Market Forecast Units USD Billion
Key Companies Profiled Boeing (US), Airbus (FR), Lockheed Martin (US), Northrop Grumman (US), Raytheon Technologies (US), General Dynamics (US), Safran (FR), Thales (FR), Leonardo (IT)
Segments Covered Application, Type of Parts, Material, End-use
Key Market Opportunities Integration of advanced materials and automation technologies enhances efficiency in the aerospace parts-manufacturing market.
Key Market Dynamics Technological advancements drive innovation and efficiency in the aerospace parts-manufacturing market, reshaping competitive dynamics.
Countries Covered US
Leave a Comment

FAQs

What is the projected market size of the US Aerospace Parts Manufacturing Market in 2024?

The US Aerospace Parts Manufacturing Market is projected to be valued at 1.65 billion USD in 2024.

What will be the market size of the US Aerospace Parts Manufacturing Market by 2035?

By 2035, the US Aerospace Parts Manufacturing Market is expected to reach 2.56 billion USD.

What is the expected CAGR for the US Aerospace Parts Manufacturing Market from 2025 to 2035?

The expected CAGR for the US Aerospace Parts Manufacturing Market during the period from 2025 to 2035 is 4.1%.

Who are the key players in the US Aerospace Parts Manufacturing Market?

Major players in the market include Moog, Raytheon Technologies, Boeing, Lockheed Martin, General Dynamics, and Textron.

Which product segment is projected to have the highest value in the aerospace parts market by 2035?

The Engines segment is projected to have the highest value, reaching 0.7 billion USD by 2035.

What is the estimated market value for Aircraft Manufacturing in 2024?

The market value for Aircraft Manufacturing is estimated to be 0.5 billion USD in 2024.

How much is the Avionics segment expected to be valued by 2035?

The Avionics segment is expected to be valued at 0.35 billion USD by 2035.

What challenges does the US Aerospace Parts Manufacturing Market face currently?

Challenges include supply chain disruptions and increasing regulatory requirements.

How is the Insulation Components and Equipment segment expected to grow through 2035?

The Insulation Components and Equipment segment is expected to grow to 0.31 billion USD by 2035.

What opportunities are present for growth in the US Aerospace Parts Manufacturing Market?

Opportunities include advancements in technology and increasing demand for lightweight and efficient aerospace components.

Download Free Sample

Kindly complete the form below to receive a free sample of this Report

Compare Licence

×
Features License Type
Single User Multiuser License Enterprise User
Price $4,950 $5,950 $7,250
Maximum User Access Limit 1 User Upto 10 Users Unrestricted Access Throughout the Organization
Free Customization
Direct Access to Analyst
Deliverable Format
Platform Access
Discount on Next Purchase 10% 15% 15%
Printable Versions